LIUPJQ000_eng-00 Instruction Manual for the use and the maintenance of the Radio Remote Control Original instructions Part C: PJQ Transmitting Unit DYNAMIC+P SERIES
THIS PART OF THE MANUAL CONSISTS OF: Part C - Information, instructions and warnings for the PJQ (Model J6P) Transmitting Unit. The Manual consists of Part A – General, Part B – Conformity and Frequencies, Part C – Transmitting Unit, Part D – Receiving Unit, Part E – Battery and Battery Charger, plus the Technical Data Sheet.
It is also the responsibility of the Manufacturer and of the design professionals of the Machine on which the Autec Radio Remote Control is to be installed and used to be certain that the structure, condition, organization and markings of the Machine as installed at the facility is appropriate for and will allow for the safe and reliable use and control of the Machine through the Autec Radio Remote Control interface.
IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR, AND THEIR OFFICERS, MANAGERS AND SUPERVISORS, to be certain that all Users of the Autec Radio Remote Control and that all Persons who are or will be working with or near the Machine operated by or through the Autec Radio Remote Control are fully and properly educated and trained by qualified Personnel in the proper and safe use of the Autec Radio Remote Control and of the Machine, including without limitation complete familiarity with and understa
LIUPJQ000_eng-00 AUTEC
7 INDEX 1 Information on the use of instructions ...................................................................... 9 1.1 Structure of the Instruction Manual ....................................................................... 9 1.2 Caption and terminology .................................................................................... 11 1.3 Symbols ............................................................................................................ 11 1.
12 Decommissioning and disposal ..............................................................................
9 1 Information on the use of instructions Before reading this part of the Manual, you must read and understand the general part (Part A) of the Manual provided with the Radio Remote Control. 1.
Usage and maintenance instructions are supplemented by the Radio Remote Control's Technical Data Sheet, that: - Describes the Transmitting Unit's configuration - Indicates the relation between commands sent by the Transmitting Unit and those available on the Receiving Unit. Usage and maintenance instruction as a whole are to be considered as an integral part both of the Autec Radio Remote Control and of the Machine, system, device or Machinery system where the Radio Remote Control is installed.
1.2 11 Caption and terminology Contact Autec if any of the instructions, symbols, warnings or images are not clear and understandable, or if you have doubts or questions.
1.4 To whom the instructions are addressed Addressees of instructions are listed in the paragraph with the same title in the general part: please refer to that part. 1.5 Instruction storage Regulation for the storage of instructions are described in the paragraph with the same title in the general part: please refer to that part. 1.
13 2 Brief product presentation 2.1 Series, Radio Remote Control and Unit The object of this part of the Manual is the PJQ (Model J6P) Transmitting Unit of an Autec Dynamic+P series' Radio Remote Control. Autec Dynamic+P series' Radio Remote Controls are designed to be used on Machines and provide a command interface to their command and control system, to be used from an appropriate distance and position. 2.
3 Description of the Transmitting Unit AB C C L M C C D MODEL: J2F K C C TYPE NZ321 E F G H J A Display or LED G Transmitting Unit identification plate B LEDs H Battery housing C Actuators (joysticks, selectors, pushbuttons) D STOP pushbutton E Technical data plate F Radio Remote Control identification plate LIUPJQ000_eng-00 J Battery K Connector for cable control (if present) L Power keyswitch M START pushbutton AUTEC
15 4 Technical data Power supply LPM02 MBM06MH Antenna integrated Housing material PA 6 (20%fg) Protection degree IP65 (NEMA 4) Dimensions 309x170x182mm (12.2x6.7x7.2in) Weight 2.4kg (5.3lb) Run time at 20°C (68°F) with LPM02 battery 18.5h Run time at 20°C (68°F) with LPM02 battery and 2.
5 Technical Data Sheet The Radio Remote Control 's Technical Data Sheet: - Describes the Transmitting Unit's configuration - Indicates the relation between commands sent by the Transmitting Unit and those available on the Receiving Unit. The Technical Data Sheet must be filled in, checked and signed by the Installer, who is responsible for correct wiring.
17 7 Light and acoustic warning signals 7.1 Light signals A C B 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 C B A Red LED B Green LED C LEDs for "Data Feedback" function A The Transmitting Unit always has a green LED [B] and a red LED [A] that provide information regarding the Radio Remote Control.
The meaning of signals provided by the green LED [B], when the red LED [A] is off, are described in the following table. Signals Meaning The green LED is off. The red LED is off. The Transmitting Unit is off. The green LED blinks fast. The red LED is off. The Transmitting and Receiving Unit communicate. The Radio Remote Control is started and the Units The green LED repeats the sequence: a blink and a communicate via radio link in the 863-870MHz or pause.The red LED is off. 2400-2483.
19 8 General operating instructions 8.1 Power keyswitch The Transmitting Unit have a power keyswitch. It can either one of the following: - Mechanical key (see paragraph 8.1.1). - M-Key (see paragraph 8.1.2). The Radio Remote Control cannot work if the power keyswitch is not inserted in the Transmitting Unit. 8.1.1 Mechanical key The mechanical key makes it possible to power the Transmitting Unit. Inserting the mechanical key Do the following to insert the power keyswitch: 1.
8.2 START pushbutton The START pushbutton is used to: - start the Radio Remote Control (see paragraph 8.8) - activate the horn when the Radio Remote Control is started. 8.3 STOP pushbutton When the STOP pushbutton is activated, the Machine stops and the Transmitting Unit switches off. To start the Radio Remote Control again and enable it to control the Machine after the STOP pushbutton has been pressed, you need to: - Make sure that the working and usage conditions are safe.
21 8.4 LED and display 8.4.1 LED matrix A A Five pushbuttons B 32 LEDs B Five pushbuttons The five pushbuttons on the Transmitting Unit are used to interact with the LED matrix. Functions carried out by the five pushbuttons are configurable and chosen by the Machine Manufacturer: the User must be properly trained about them. No Machine operation or movement shall be connected to the use of the buttons described above.
8.4.2 2.8” display A A Five pushbuttons B 2.8” display B Five pushbuttons The five pushbuttons on the Transmitting Unit are used to interact with the 2.8" display. Functions carried out by the five pushbuttons are configurable and chosen by the Machine Manufacturer: the User must be properly trained about them. No Machine operation or movement shall be connected to the use of the buttons described above.
23 8.5 Command meaning Commands on the Unit are specified according to the Machine's operations and functions. Their presence and functions are decided and defined by the Machine Manufacturer, who chooses the symbol conventions too. The control devices described below, when present, perform the following functions (usually the symbol conventions are as in the images). 8.5.
8.5.3 MOVEMENT SPEED SELECTOR This switch is used to modify the speed of the Machine movements. Depending on the configuration: - It sets two or three speed levels. - It increases or decreases speed. The levels and the speed increase and decrease are chosen by the Machine Manufacturer. Symbol Meaning Depending on the configuration, this symbol indicates: - the normal speed of the Machine movements or - the increase of speed of the Machine movements.
25 8.5.6 RELEASE command The RELEASE command is present in all the Transmitting Units of a Take & Release Radio Remote Control. The RELEASE command enables to release the corresponding Receiving Unit, if it is engaged. 8.6 Low Power function The LOW POWER function allows transmission at a power lower than the nominal power and reduces the Radio Remote Control working range (see paragraph "Technical data" in the general part of the Instruction Manual).
8.7 Battery The Dynamic+P series' Transmitting Units can only be powered by Autec rechargeable batteries. For any warnings and instructions regarding the battery, see "Part E" in the Instruction Manual. 8.7.1 Battery insertion To insert the battery, proceed as follows: 1. Push the battery towards the contacts on the Transmitting Unit (1). 2. Insert the battery in its housing (2).
8.8 27 Starting up the Radio Remote Control Starting up the Radio Remote Control means enabling it to send commands and operate the Machine. The Radio Remote Control start up is protected by a power keyswitch to prevent unauthorised use of the Machine. To activate the Radio Remote Control it is necessary to insert the power keyswitch as described in the following procedure. Perform the following procedure to start the Radio Remote Control: 1.
8.9 How to take control of the Receiving Unit in a Take & Release Radio Remote Control To take control of the Receiving Unit, activate the TAKE command and hold it active until in the Receiving Unit's seven-segment display appears "---1" or "---2". 8.10 How to release the Receiving Unit in a Take & Release Radio Remote Control To release the Receiving Unit, activate the RELEASE command. Depending on the Transmitting Unit's configuration, this command may be associated with one or two actuators.
29 When the green LED repeats one of the following sequences: one or two blinks and a pause, the Radio Remote Control is active and it can send commands and activate the Machine. 8.13 Transmitting Unit automatic switch off Automatic switch off of the Transmitting Unit occurs in the following cases. - When the battery is flat (see paragraph 8.13.1). - When the Radio Remote Control is not used for a certain time (see paragraph 8.13.2).
8.14 Switching off the Transmitting Unit Switch off the Transmitting Unit when not actively using the Radio Remote Control to operate the Machine, or when work is otherwise interrupted, even for short periods. Do not leave the load hanging or the Machine in dangerous conditions (even when charging the Unit or changing the battery). FAILURE TO DO SO CAN RESULT IN SERIOUS BODILY INJURY OR DEATH AND/OR PROPERTY DAMAGE. Voluntary switch off of the Transmitting Unit occurs in the following cases.
31 8.15.2 Operation with LED If the Transmitting Unit has an LED array for the Data Feedback function, specific Machine conditions are signalled if they are illuminated (by way of example: load limits, limit switch). The signalled conditions depend on the settings chosen by the Machine Manufacturer.
8.16 Cable control The cable control is used: - in particular working conditions, established by the Machine Manufacturer - when it is not possible to establish a radio link between the Radio Remote Control Units, - when working in environments where using radio frequencies is not allowed or is dangerous, - when a fully charged battery is not available. ATTENTION: The use of the cable control entails risk of electric shock when working near overhead or underground power line's cables. 8.16.
33 The cable control must only be connected and disconnected when the Transmitting Unit is off. When you finish working with the cable control, disconnect the cable from the Transmitting Unit and from the Machine, and protect the connectors with their caps. Follow this procedure to control the Machine with the cable control: 1. Power on the Receiving Unit respecting the voltage limits provided in the technical data (see "Part D" of the Manual). The POWER LED illuminates. 2.
As required by standard IEC 60204-32, each Radio Remote Control is uniquely identified through a serial number. Therefore, upon replacement of the Unit, the serial number of the Transmitting Unit to be replaced must be marked on the BACK-UP UNIT, so that all the Units belonging to the Radio Remote Control will show the same serial number. Autec cannot be held responsible if the serial number of the Transmitting Unit to be replaced has not been marked on the BACK-UP UNIT.
9 35 Instructions for the User The chapter "Instructions for the User" in "Part A" of the Instruction Manual contains the warnings for the use that add to those provided in this chapter. Therefore, please refer to that part of the Manual.
- Make sure that the Radio Remote Control operation and the consequent Machine movement occur in safety conditions, to prevent hazards to people and/or property. - Adopt the necessary caution to avoid that the Machine operation causes dangerous situations of any type; to this end, the User's physical and health status shall be taken into account too.
9.3 37 Belt or harness The Unit always comes with a waist belt or a shoulder harness: the User must mount the belt or the harness on the Transmitting Unit and use it as described in paragraph 9.3.1 or 9.3.2. Replace the belt or harness if it is damaged or worn. 9.3.
Use The User must wear the Radio Remote Control with the belt as shown in the photo below, to avoid its fall, loss, loss of control, accidental contact and improper use. If the Transmitting Unit and the belt are used in a different way from the one described in the above mentioned figure, this constitutes improper use and may lead to damage to the Transmitting Unit, to the User, to people and/or property.
39 9.3.
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41 Use The User must wear the Radio Remote Control with the belt as shown in the photo below, to avoid its fall, loss, loss of control, accidental contact and improper use. If the Transmitting Unit and the belt are used in a different way from the one described in the above mentioned figure, this constitutes improper use and may lead to damage to the Transmitting Unit, to the User, to people and/or property.
10 Maintenance Instructions for correct Radio Remote Control maintenance are described in the chapter "Maintenance" included in "Part A" of the Instruction Manual. Therefore, please refer to that part of the Manual.
43 11 Malfunction signalled by the Transmitting Unit 11.1 Red LED [B] and green LED [A] The table below lists malfunctions that are signalled by LEDs on the Transmitting Unit and the solution to those malfunctions. If the problem persists after attempting the suggested solution, contact the support service of the Machine Manufacturer. Signals The green LED blinks fast. The red LED blinks for 3.5 minutes.
Signals Possible reasons Solutions At Radio Remote Control start up, the green LED is off and the red LED makes THREE long blinks. The battery is very low. It is necessary to replace the battery with a charged one (see paragraph 8.7). At Radio Remote Control start up, the green LED is off and the red LED makes FOUR long blinks. The SAFETY command is activated (see Technical Data Sheet). Bring the actuators to the rest position.
45 11.2 2.8” display The table below lists malfunctions signalled by the 2.8” display, if present on the Transmitting Unit, and the solution to those malfunctions. If the problem persists after attempting the suggested solution, contact the support service of the Machine Manufacturer. Signals Possible reasons Solutions At Radio Remote Control start up, The STOP pushbutton is the display shows the pressed. description "Stop pressed 06 00". Unlock the STOP pushbutton.
11.3 Identifying the activated command If the green LED [B] is illuminated, this means that at least one of the commands D2-D20, A1A8, H1-H8 and L1-L8 is activated during the Radio Remote Control start up. You can identify the activated command by observing the red LED [A] long blinks followed by short blinks, as described in the table below. Red LED 2.
47 Green LED Red LED 2.
Whenever the red LED illuminates, the acoustic signal device activates. Examples If the red LED shows ONE long blink and TWELVE short blinks, this means that the Transmitting Unit detected that command D12 is activated. If the red LED shows TWO long blinks and FIVE short blinks, this means that the Transmitting Unit detected that command A5 is activated. If the red LED shows THREE long blinks and TWO short blinks, this means that the Transmitting Unit detected that command H2 is activated.
12 Decommissioning and disposal Instructions for correct decommissioning and disposal of Radio Remote Controls are described in chapter "Decommissioning and disposal" in "Part A" of the Instruction Manual. Therefore, please refer to that part of the Manual.
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