LIUPJQ001_eng-00 Instruction Manual for the use and the maintenance of the Radio Remote Control Original instructions Part C: PJQ Transmitting Unit DYNAMIC+P SERIES
THIS PART OF THE MANUAL CONSISTS OF: Part C - Information, instructions and warnings for the PJQ (Model J6P) Transmitting Unit. The Manual consists of Part A – General, Part B – Conformity and Frequencies, Part C – Transmitting Unit, Part D – Receiving Unit, Part E – Battery and Battery Charger, plus the Technical Data Sheet.
IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR, AND THEIR DESIGN PROFESSIONALS, that the installation, maintenance and operation of the Autec Radio Remote Control and all of its components are done solely and completely in accordance with this Manual, and with all applicable Laws, Regulations and Standards, even local.
IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR, AND THEIR OFFICERS, MANAGERS AND SUPERVISORS, to be certain that the areas in which the Machine operated by or through the Autec Radio Remote Control is located and operates are clearly delineated and marked in accordance with all Autec warnings and instructions, and all applicable Laws, Regulations and Standards, even local, and otherwise sufficient to alert and warn ALL PERSONS that the Machine is operated by or through a Radio Remote Control, a
LIUPJQ001_eng-00 AUTEC
INDEX 1 Information on the use of instructions ...................................................................... 8 1.1 Structure of the Instruction Manual ....................................................................... 8 1.2 Caption and terminology .................................................................................... 10 1.3 Symbols ............................................................................................................ 10 1.
1 Information on the use of instructions Before reading this part of the Manual, you must read and understand the general part (Part A) of the Manual provided with the Radio Remote Control. 1.
9 Usage and maintenance instructions are supplemented by the Radio Remote Control's Technical Data Sheet, that: - Describes the Transmitting Unit's configuration - Indicates the relation between commands sent by the Transmitting Unit and those available on the Receiving Unit. Usage and maintenance instruction as a whole are to be considered as an integral part both of the Autec Radio Remote Control and of the Machine, system, device or Machinery system where the Radio Remote Control is installed.
1.2 Caption and terminology Contact Autec if any of the instructions, symbols, warnings or images are not clear and understandable, or if you have doubts or questions.
1.4 11 To whom the instructions are addressed Addressees of instructions are listed in the paragraph with the same title in the general part: please refer to that part. 1.5 Instruction storage Regulation for the storage of instructions are described in the paragraph with the same title in the general part: please refer to that part. 1.
When applying for technical service to Autec, its distributors, dealers and authorized service centres, the Radio Remote Control's serial number is required; you can find it on the identification plate on the Transmitting Unit and/or on the Receiving Unit.
13 4 Technical data LPM02 Power supply LPM04 MBM06MH Antenna integrated Housing material PA 6 (20%fg) Protection degree IP65 (NEMA 4) Dimensions 309x183x183mm (12.2x7.2x7.2in) Weight 2.7kg (6.0lb) Run time at 20°C (68°F) with LPM02 battery 18.5h Run time at 20°C (68°F) with LPM02 battery and 2.8" colour display 9h Run time at 20°C (68°F) with LPM04 battery 35h Run time at 20°C (68°F) with LPM04 battery and 2.8" colour display 16h Run time at 20°C (68°F) with LPM04 battery and 4.
6 Plates Plate Position Content Radio Remote Control identification plate Battery housing Radio Remote Control serial number (S/N), bar code and manufacturing year.
15 The Transmitting Unit always has a green LED [B] and a red LED [A] that provide information regarding the Radio Remote Control. Symbol Meaning This symbol identifies the red LED [A] This symbol identifies the green LED [B] The meaning of signals provided by the LEDs identified with “C” are explained in the Data Feedback function section (see paragraph 8.15).
7.2 Acoustic signals The Transmitting Unit has an acoustic signal device that activates when: - The battery is nearly flat. - The Transmitting Unit has been on for eight hours. - The Transmitting Unit does not work correctly. - During the Radio Remote Control start-up, the STOP pushbutton is pressed or damaged. - During the Radio Remote Control start-up, the SAFETY command is activated (see Technical Data Sheet).
17 Removing the mechanical key Do the following to remove the mechanical key: 1. Turn the mechanical key anticlockwise. 2. Pull the mechanical key to remove it from its receptacle. 8.1.2 M-Key The M-Key makes it possible power the Transmitting Unit. Inserting the M-Key Push the M-Key to the bottom of its housing. Removing the M-Key Remove the M-Key from its housing by pulling the lanyard. 8.2 START pushbutton The START pushbutton is used to: - start the Radio Remote Control (see paragraph 8.
The STOP pushbutton should be pressed when it is necessary to stop the Machine immediately whenever a dangerous condition occurs. The Machine Manufacturer and/or the Installer must provide the User with the instructions and warnings concerning possible risks that may originate from the Machine stop (by way of example: movement inertia, swinging load…). 8.4 Pushbuttons for display/LED LED matrix E 2.8” display 4.
19 Functions performed by the pushbuttons [E] are configurable and are decided by the Machine Manufacturer: the User must be properly trained in this respect. No operation or movement of the Machine shall be connected to the use of the pushbuttons [E]. 8.5 Command meaning Commands on the Unit are specified according to the Machine's operations and functions. Their presence and functions are decided and defined by the Machine Manufacturer, who chooses the symbol conventions too.
8.5.2 TEACH switch (during REMOTE SETUP) This switch is used to: - Set maximum and minimum values of proportional outputs (see "Part D" in the Instruction Manual). - Set values related to the rest position of proportional outputs (offset) (see "Part D" in the Instruction Manual). - Invert the movement direction of the joystick's axis (see the Installation Manual). Symbol Meaning This symbol identifies the TEACH+ command. This symbol identifies the TEACH- command. 8.5.
21 8.5.4 Engine on/off switch This switch is used to switch on and off a Machine's engine. Symbol Meaning This symbol indicates the power on command of a Machine's engine. This symbol indicates the switch off command of a Machine's engine. 8.5.5 Command TAKE The TAKE command may be present in the Transmitting Units of a Take & Release Radio Remote Control. The TAKE command enables to take control of the Receiving Unit, if it is free. 8.5.
This function is established by the Machine Manufacturer (see Technical Data Sheet). 8.7 Battery The Dynamic+P series' Transmitting Units can only be powered by Autec rechargeable batteries. For any warnings and instructions regarding the battery, see "Part E" in the Instruction Manual. 8.7.1 Battery insertion To insert the battery, proceed as follows: 1. Push the battery towards the contacts of the Transmitting Unit. 2. Insert the battery in its housing.
8.8 23 Starting up the Radio Remote Control Starting up the Radio Remote Control means enabling it to send commands and operate the Machine. The Radio Remote Control start up is protected by a power keyswitch to prevent unauthorised use of the Machine. To activate the Radio Remote Control it is necessary to insert the power keyswitch as described in the following procedure. Perform the following procedure to start the Radio Remote Control: 1.
Commands monitored by the Transmitting Unit during start up are chosen by the Machine Manufacturer according to the risk assessment. If this assessment was positive, the Manufacturer can ask Autec to modify the behaviour of commands D2-D20, A1-A8, H1-H8 and L1-L8 during start up. Look up for monitored and non-monitored commands in the Technical Data Sheet. Commands D21-D48 and A9-A12 can not be monitored during start up.
8.11 25 Command activation When the Radio Remote Control is started, it is possible to activate movements, functions and commands on the Machine by acting on the related joysticks, switches or pushbuttons, whose functions and symbols are decided by the Manufacturer and/or the Installer. To identify the relation between the actuators and the corresponding Machine movements, the Machine Manufacturer and/or the Installer shall provide relevant instructions and the User shall be properly trained. 8.
8.13.2 When the Transmitting Unit is not used If the Transmitting Unit remains started for a certain time while none of these commands are enabled: SAFETY, D2-D10, H1-H8 or L1-L8, then it automatically switches off. This time frame is specified in the Technical Data Sheet (Automatic Switch Off).
27 Any information shown and signalled on the display and/or through the LEDs for Data Feedback function can never be considered or used as a safety signal or for legal metrology. When operating and moving the Machine, remember that the Radio Remote Control does not operate autonomously when potential hazardous situations are displayed and signalled.
When using the cable control, the working features of the Radio Remote Control and of the Take & Release Radio Remote Control (i.e. the meaning of actuators and the Data Feedback function) do not change. 8.16.2 Operation Before starting to work, make sure that the cable and the corresponding connectors are intact. Work organisation, Machines' position, passages, etc. shall be planned so as to avoid that the cable control 's cable may be damaged by moving trolleys or by the ongoing operations.
29 3. Connect the cable control to its connector in the Receiving Unit (or where arranged by the Machine Manufacturer). 4. Connect the cable control to its connector on the Transmitting Unit. 5. Insert the power keyswitch in the Transmitting Unit (see paragraph 8.1). 6. In a Take & Release Radio Remote Control, activate the TAKE command and hold it active until the Receiving Unit's seven-segment displays show the following signal: "---1" or "---2". 7.
9 Instructions for the User The chapter "Instructions for the User" in "Part A" of the Instruction Manual contains the warnings for the use that add to those provided in this chapter. Therefore, please refer to that part of the Manual.
31 - Make sure that the Transmitting Unit and the Receiving Unit are whole and work perfectly. - Make sure that the Machine reacts correctly to the commands activated by the Autec Radio Remote Control. - Not perform any operation if the tests mentioned in the previous two points did not give positive results. - Make sure that the Radio Remote Control operation and the consequent Machine movement occur in safety conditions, to prevent hazards to people and/or property.
9.3 Belt or harness The Unit always comes with a waist belt or a shoulder harness: the User must mount the belt or the harness on the Transmitting Unit and use it as described in paragraph 9.3.1 or 9.3.2. Replace the belt or harness if it is damaged or worn. 9.3.
33 Use The User must wear the Radio Remote Control with the belt as shown in the photo below, to avoid its fall, loss, loss of control, accidental contact and improper use. If the Transmitting Unit and the belt are used in a different way from the one described in the above mentioned figure, this constitutes improper use and may lead to damage to the Transmitting Unit, to the User, to people and/or property.
9.3.
35 7 8 9 AUTEC LIUPJQ001_eng-00
Use The User must wear the Radio Remote Control with the belt as shown in the photo below, to avoid its fall, loss, loss of control, accidental contact and improper use. If the Transmitting Unit and the belt are used in a different way from the one described in the above mentioned figure, this constitutes improper use and may lead to damage to the Transmitting Unit, to the User, to people and/or property.
37 10 Maintenance Instructions for correct Radio Remote Control maintenance are described in the chapter "Maintenance" included in "Part A" of the Instruction Manual. Therefore, please refer to that part of the Manual. 11 Malfunction signalled by the Transmitting Unit 11.1 Red LED and green LED The table below lists malfunctions that are signalled by LEDs on the Transmitting Unit and the solution to those malfunctions.
Signals Possible reasons At Radio Remote Control start up, the green LED is on and the red LED emits one long blink and some short blinks. At least one of the actuators corresponding to digital commands D2-D20 is activated. At Radio Remote Control start up, the green LED is on and the red LED emits two long blinks and some short blinks. At least one of the actuators corresponding to analogue commands A1-A8 is activated.
39 11.2 2.8” display The table below lists malfunctions signalled by the 2.8” display, if present on the Transmitting Unit, and the solution to those malfunctions. If the problem persists after attempting the suggested solution, contact the support service of the Machine Manufacturer. Signals Possible reasons Solutions At Radio Remote Control start up, the display shows "Stop pressed 06 00". The STOP pushbutton is pressed. Unlock the STOP pushbutton.
11.3 Identifying the activated command If the green LED is illuminated, this means that at least one of the commands A1-A8, D2-D20, H1-H8 and L1-L8 is activated during the Radio Remote Control start up. You can identify the activated command by observing the long blinks followed by short blinks emitted by the red LED, as described in the table below. Red LED 2.
41 Red LED 2.
Red LED 2.8” display Activated command 5 Direct L active 10 05 L5 6 Direct L active 10 06 L6 L7 L8 Green LED Number of long blinks Number of short blinks On 4 On 4 On 4 7 Direct L active 10 07 On 4 8 Direct L active 10 08 Whenever the red LED illuminates, the acoustic signal device activates. Examples If the red LED emits one long blink and twelve short blinks, this means that the Transmitting Unit detected that command D12 is activated.
AUTEC 43 LIUPJQ001_eng-00
Via Pomaroli, 65 - 36030 Caldogno (VI) - Italy Tel. +39 0444 901000 - Fax +39 0444 901011 info@autecsafety.com - www.autecsafety.
