Original instructions Instruction Manual for the use and the maintenance of the Radio Remote Control DYNAMIC PLUS SERIES Part C: DJM Transmitting Unit AUTEC SRL Via Pomaroli, 65 36030 Caldogno (VI), ITALY Phone: +39 0444 901000 Fax: +39 0444 901011 Email: info@autecsafety.com www.autecsafety.
WARNING THIS PART OF THE MANUAL CONSISTS OF: Part C - Information, instructions and warnings for the DJM Transmitting Unit. The Manual consists of Part A – General, Part B – Conformity and Frequencies, Part C – Transmitting Unit, Part D – Receiving Unit and Part E – Battery and Battery Charger, plus the Technical Data Sheet.
IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR, AND THEIR DESIGN PROFESSIONALS, that the installation, maintenance and operation of the Autec Radio Remote Control and all of its components are done solely and completely in accordance with this Manual, and with all applicable Laws, Regulations and Standards, even local.
IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR, AND THEIR OFFICERS, MANAGERS AND SUPERVISORS, to be certain that the areas in which the Machine operated by or through the Autec Radio Remote Control is located and operate are clearly delineated and marked in accordance with all Autec warnings and instructions, and all applicable Laws, Regulations and Standards, even local, and otherwise sufficient to alert and warn ALL PERSONS that the Machine is operated by or through a Radio Remote Control, an
INDEX 1 2 3 4 5 6 7 8 9 10 11 12 Information on the use of instructions ................................................................. 7 1.1 Structure of the Instruction Manual ................................................................. 7 1.2 Caption and terminology ................................................................................. 9 1.3 Symbols ......................................................................................................... 9 1.
Information on the use of instructions 1 7 Information on the use of instructions Before reading this part of the Manual, you must read and understand the general part (Part A) of the Manual provided with the Radio Remote Control. 1.
Information on the use of instructions Usage and maintenance instructions are supplemented by the Radio Remote Control's Technical Data Sheet, that: -- describes the Transmitting Unit's configuration, -- indicates the relation between commands sent by the Transmitting Unit and those available on the Receiving Unit.
Information on the use of instructions 1.2 9 Caption and terminology Contact Autec if any of the instructions, symbols, warnings or images are not clear and understandable, or if you have doubts or questions.
1.4 Information on the use of instructions To whom the instructions are addressed Addressees of instructions are listed in the paragraph with the same title in the general part: please refer to that part. 1.5 Instruction storage Regulation for the storage of instructions are described in the paragraph with the same title in the general part: please refer to that part. 1.
Brief product presentation 2 Brief product presentation 2.1 Series, Radio Remote Control and Unit 11 The object of this part of the Manual is the DJM Transmitting Unit of a Dynamic Plus series' Autec Radio Remote Control. Autec Dynamic Plus series' Radio Remote Controls are designed to be used on Machines and provide a command interface to their command and control system, to be used from an appropriate distance and position. 2.
LIUDJM000_eng-00 K MANIF. DATE XXXX ————————————————————————————————————————————————————————————————— IC: 9061A-FM2NJ035 FCC ID: OQA-FM2NJ035 via Pomaroli, 65 Caldogno (VI) ITALY AUTEC srl TA1336-00 N This radio device complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Technical data 4 13 A Display or LED (if present) H Connector for cable control (if present) B LEDs J Battery C Actuators (joysticks, selectors, pushbuttons) K Radio Remote Control identification plate (if the “Key ID 0-1” is present) D STOP pushbutton L Power keyswitch E Transmitting Unit identification plate M START pushbutton F Technical data plate N Battery housing Radio Remote Control identification plate (if the “ID internal tx memory” is present) P Connector for "ID inter
5 Technical Data Sheet Technical Data Sheet The Radio Remote Control 's Technical Data Sheet: -- describes the Transmitting Unit's configuration, -- indicates the relation between commands sent by the Transmitting Unit and those available on the Receiving Unit. The Technical Data Sheet must be filled in, checked and signed by the Installer, who is responsible for correct wiring.
Light and acoustic warning signals 15 7 Light and acoustic warning signals 7.1 Light signals B A B A A Red LED B Green LED C LEDs for "Data Feedback" function C B C A The DJM Transmitting Unit always has a green LED [B] and a red LED [A] that provide information regarding the Radio Remote Control. Symbol Meaning This symbol identifies the red LED [A]. This symbol identifies the green LED [B].
Light and acoustic warning signals The meaning of signals provided by the green LED [B], when the red LED [A] is off, are described in the following table. Light signals Meaning The green LED is off. The red LED is off. The Transmitting Unit is off. The green LED blinks fast. The red LED is off. The Transmitting and Receiving Unit do not communicate. The green LED repeats the sequence: a blink and a pause. The red LED is off.
General operating instructions 8 General operating instructions 8.1 Power keyswitch 17 The Transmitting Unit have a power keyswitch. It can either be: -- A mechanical key (see paragraph 8.1.1) -- A Key ID 0-1 (see paragraph 8.1.2). The Radio Remote Control cannot work if the power keyswitch is not inserted in the Transmitting Unit. 8.1.1 Mechanical key The mechanical key makes it possible to power the Transmitting Unit. 8.1.
8.2 General operating instructions START pushbutton The START pushbutton is used to: -- start the Radio Remote Control (see paragraph 8.9), -- activate the horn when the Radio Remote Control is started. 8.3 STOP pushbutton When the STOP pushbutton is activated, the Machine stops and the Transmitting Unit switches off.
General operating instructions 8.4 Display 8.4.1 2.7” display A 19 B A 2.7” display B DISPLAY pushbutton DISPLAY pushbutton The DISPLAY pushbutton on the Transmitting Unit is used to interact with the 2.7" display. Functions carried out by the DISPLAY pushbutton are configurable and chosen by the Machine Manufacturer: the User must be properly trained about them. No Machine operation or movement shall be connected to the use of the DISPLAY pushbutton.
8.4.2 General operating instructions 4.3” display A A Six pushbuttons B 4.3” display B Six pushbuttons The six pushbuttons on the Transmitting Unit are used to interact with the 4.3" display. Functions carried out by the six pushbuttons are configurable and decided by the Machine Manufacturer: the User must be properly trained about them. No operation or movement of the Machine shall be connected to the use of the buttons described above.
General operating instructions 8.5 21 Command meaning Commands on the Unit are specified according to the Machine's operations and functions. Their presence and functions are decided and defined by the Machine Manufacturer, who chooses the symbol conventions too. The control devices described below, when present, perform the following functions (usually the symbol conventions are as in the images). 8.5.
General operating instructions 8.5.3 MOVEMENT SPEED SELECTOR This switch is used to modify the speed of the Machine movements. Depending on the configuration: -- it sets two or three speed levels, -- it increases or decreases speed. The levels and the speed increase and decrease are chosen by the Machine Manufacturer. Symbol Meaning Depending on the configuration, this symbol indicates: - the normal speed of the Machine movements or - the increase of speed of the Machine movements.
General operating instructions 8.6 23 Low Power function The LOW POWER function allows transmission at a lower power than the nominal power and reduces the Radio Remote Control working range (see paragraph "Technical data" in the general part of the Instruction Manual). This function aims at: -- making it easier to work with several Radio Remote Control in the same working environment (i.e.: many working Machines in the same working area) -- extending the battery run-time.
General operating instructions 8.7.2 Battery removal Push the battery towards the contacts on the Transmitting Unit (3) and remove it from the housing (4). When the Transmitting Unit is not in use, remove the battery if possible. 8.8 ID internal tx memory The "ID internal tx memory" is a key containing the address that is used to code messages exchanged between the Transmitting Unit and the Receiving Unit. This key, if present, is inside the Transmitting Unit.
General operating instructions 25 Perform the following procedure to start the Radio Remote Control: 1. power on the Receiving Unit respecting the voltage limits provided in the technical data (see "Part D" of the Manual). The POWER LED switches on, 2. Insert a charged battery in the Transmitting Unit (see paragraph 8.7.1), 3. insert the power keyswitch in the Transmitting Unit (see paragraph 8.1.3), 4.
8.12 General operating instructions Transmitting Unit automatic switch off The Transmitting Unit automatically switches off when: -- the battery is flat (see paragraph 8.12.1), -- the Radio Remote Control is not used for a certain time (see paragraph 8.12.2), -- the Transmitting Unit is powered and never switched off for eight hours non-stop (see paragraph 8.12.3). The green LED on the Transmitting Unit blinks fast. The POWER LED on the Receiving Unit illuminates steadily.
General operating instructions 8.13 27 Switching off the Transmitting Unit Switch off the Transmitting Unit when not actively using the Radio Remote Control to operate the Machine, or when work is otherwise interrupted, even for short periods. Do not leave the load hanging or the Machine in dangerous conditions (even when charging the Unit or changing the battery). FAILURE TO DO SO CAN RESULT IN SERIOUS BODILY INJURY OR DEATH AND/OR PROPERTY DAMAGE.
8.14 General operating instructions "Data Feedback" function The "Data Feedback" function acts through the LED array and/or the display. The User receives information and/or signals concerning some particular situations and the movements of the controlled Machine by means of this function. During normal Radio Remote Control operation, pay particular attention to the indications displayed and signalled by the display and/or through the LEDs: they can be helpful to evaluate the Machine working status.
General operating instructions 8.15 29 Cable control The cable control is used: -- in particular working conditions, established by the Machine Manufacturer -- when it is not possible to build a radio link between the Radio Remote Control Units, -- when working in environments where using radio frequencies is not allowed or is dangerous, -- when a fully charged battery is not available.
General operating instructions The cable control must only be connected and disconnected when the Transmitting Unit is off. When you finish working with the cable control, disconnect the cable from the Transmitting Unit and from the Machine, and protect the connectors with their caps. Follow this procedure to control the Machine with the cable control: 1. power on the Receiving Unit respecting the voltage limits provided in the technical data (see "Part D" of the Manual). The POWER LED switches on, 2.
Instructions for the User 9 31 Instructions for the User The chapter "Instructions for the User" in "Part A" of the Instruction Manual contains the warnings for the use that add to those provided in this chapter. Therefore, please refer to that part of the Manual.
Instructions for the User -- make sure that the Radio Remote Control operation and the consequent Machine movement occur in safety conditions, to prevent hazards to people and/or property; -- adopt the necessary caution to avoid that the Machine operation causes dangerous situations of any type; to this end, the User's physical and health status shall be taken into account too; -- avoid leaving the Transmitting Unit unattended or in such a condition that it may be damaged, tampered with, operated by pe
Instructions for the User 9.3 33 Belt or harness The DJM Transmitting Unit always comes with a waist belt or a shoulder harness: the User must mount the belt or the harness to the Transmitting Unit and use it as described in paragraph 9.3.1 or 9.3.2. Replace the belt or harness if it is damaged or worn. 9.3.
Instructions for the User Use The User must wear the Radio Remote Control with the belt as shown in the photo below, to avoid its fall, loss, loss of control, accidental contact and improper use. If the Transmitting Unit and the belt are used in a different way from the one described in the above mentioned figure, this results in improper use and may lead to damage to the Transmitting Unit, to the User, to people and/or property.
Instructions for the User 9.3.
Instructions for the User 7 7 8 8 9 9 LIUDJM000_eng-00 10 AUTEC - Dynamic Plus series
Instructions for the User 37 Use The User must wear the Radio Remote Control with the belt as shown in the photo below, to avoid its fall, loss, loss of control, accidental contact and improper use. If the Transmitting Unit and the belt are used in a different way from the one described in the above mentioned figure, this results in improper use and may lead to damage to the Transmitting Unit, to the User, to people and/or property.
10 Maintenance Maintenance Instructions for correct Radio Remote Control maintenance are described in the chapter "Maintenance" included in "Part A" of the Instruction Manual. Therefore, please refer to that part of the Manual.
Malfunction signalled by the Transmitting Unit 39 11 Malfunction signalled by the Transmitting Unit 11.1 Red LED [B] and green LED [A] The table below lists malfunctions that are signalled by LEDs on the Transmitting Unit and the solution to those malfunctions. If the problem persists after attempting the suggested solution, contact the support service of the Machine Manufacturer.
Malfunction signalled by the Transmitting Unit Light signals Possible reason Solutions At Radio Remote Control start up, the green LED is off and the red LED has THREE long blinksc. The battery is very low. The battery needs to be replaced with a charged one (see paragraph 8.7). At Radio Remote Control start up, the green LED is off and the red LEDa has FOUR long blinksc. The SAFETY command is activated (see Technical Data Sheet). Bring the actuators to the rest position.
Malfunction signalled by the Transmitting Unit 11.2 41 2.7” display The table below lists malfunctions signalled by the 2.7" display, if present on the Transmitting Unit, and the solution to those malfunctions. If the problem persists after attempting the suggested solution, contact the support service of the Machine Manufacturer. Description shown on the display Possible reason Solutions At Radio Remote Control start up, the display shows the description "Stop pressed 06 00".
Malfunction signalled by the Transmitting Unit 11.3 Identifying the activated command If the green LED [B] is illuminated, this means that at least one of the commands D2-D20, A1-A8, H1-H8 and L1-L8 is activated during the Radio Remote Control start up. You can identify the activated command by observing the red LED [A] long blinks followed by short blinks, as described in the table below. Red LEDa 2.
Malfunction signalled by the Transmitting Unit 43 Red LEDa 2.
Malfunction signalled by the Transmitting Unit Red LEDa 2.
Malfunction signalled by the Transmitting Unit 45 Examples If the red LED shows ONE long blink and TWELVE short blinks, this means that the Transmitting Unit detected that command D12 is activated. If the red LED shows TWO long blinks and FIVE short blinks, this means that the Transmitting Unit detected that command A5 is activated. If the red LED shows THREE long blinks and TWO short blinks, this means that the Transmitting Unit detected that command H2 is activated.
12 Decommissioning and disposal Decommissioning and disposal Instructions for correct decommissioning and disposal of Radio Remote Controls are described in chapter "Decommissioning and disposal" in "Part A" of the Instruction Manual. Therefore, please refer to that part of the Manual.
