sa fe ur e ct FS arch A ite fle x LIUDYN2AB0-01 Dynamic series user manual
fle x sa fe FS arch A ite ct ur e Dynamic series user manual
1 INDEX 1 User manual ............................................................................................................... 3 1.1 General instructions ............................................................................................. 3 1.2 Symbol conventions ............................................................................................. 4 2 Documentation .......................................................................................................... 2.
2 9.6 Testing ............................................................................................................... 27 10 Warnings for use ..................................................................................................... 10.1 Before starting to work ....................................................................................... 10.2 During normal operation .................................................................................... 10.
User manual General instructions 1 User manual This manual is intended for Autec Dynamic series radio remote controls. It contains warnings, information and instructions for: - FJS, FJL and FJM transmitting units - CRS receiving units FJS transmitting unit FJL transmitting unit FJM transmitting unit CRS receiving unit 1.
4 User manual Symbol conventions No part of this manual may be reproduced, in any form or by any means, without written permission of Autec (including recording and photocopying). If this manual is lost or damaged, ask Autec for a copy. Please specify the serial number of the related radio remote control. Information contained in this manual adds to and completes the information provided by the manufacturer of the remote controlled and/or by those who install the radio remote control on the machine.
Documentation Battery charger manual 2 Documentation 2.1 Battery charger manual The battery charger manual contains instructions and warnings for a correct use of the battery charger and of batteries. It is included in the battery charger package. 2.2 Technical data sheet The technical data sheet contains the transmitting unit configuration and shows the matching between commands sent and machine functions/movements.
6 Dynamic series description Conformity 3 Dynamic series description Autec Dynamic series industrial radio remote controls are used to control machines from a distance, without physical connections (i.e. wires or connecting cables) between the user and the machine. Each of these industrial radio remote controls consists of a portable transmitting unit, from which the user can remotely control the machine, and a receiving unit installed on board the machine itself. 3.
Dynamic series description Applications 3.2 Applications In compliance with the risk analysis (see chapter 4), this radio remote control can be installed on hoisting and material handling machines and on machines for moving, raising and transporting people (i.e. hydraulic cranes, aerial work platforms, telehandlers, concrete pumps).
8 Dynamic series description Frequencies 3.4 Frequencies The radio link between the units of Autec Dynamic series radio remote controls is built at one of the frequencies permitted by the European standards in force when the system is put on the market. Dynamic series industrial radio remote controls communicate either in dynamic or static mode. Mode is set by the machine manufacturer. 3.4.
Dynamic series description Safety functions 3.6 Safety functions Autec radio remote controls are equipped with some functions that provide high safety levels, in order to safeguard the safety of people and property. 3.6.1 Stop function The stop function brings the machine to a safe state every time it is necessary to stop it due to a potentially hazardous situation.
10 Dynamic series description Dynamic series technical data 3.7 Dynamic series technical data Frequency band in dynamic mode ............................................................... 915 - 928 MHz Frequency band in static mode .................................................................... 915 - 928 MHz Transmitting power .............................. meets the requirements for free-license apparatus Available radio channels......................................................................
Dynamic series description Identifying the radio remote control 3.8 Identifying the radio remote control The serial number (S/N) is the only reference to be used to uniquely identify the radio remote control, both if maintenance is needed and when providing statements to competent bodies. The serial number (S/N) and other information regarding the radio remote control are provided in some plates both on the transmitting and on the receiving unit.
12 Dynamic series description Identifying the radio remote control 3.8.2 Plates on the receiving unit The receiving unit has three plates. radio remote control identification plate technical data plate certification plate Plate Position Content radio remote control identification plate Radio remote control serial It is on the receiving unit casnumber (S/N), manufacturing ing, on the connector side year and a bar code.
Risk analysis Risk analysis for radio remote controlled machines 4 Risk analysis As required by the Machinery Directive and the related harmonised standards, all machines must undergo a risk analysis. It is therefore necessary to evaluate, within the limits of this analysis, if the machine can be radio remote controlled. The radio remote control can only be used if this analysis gives positive results. 4.
14 Risk analysis Working conditions If required by the risk analysis, draw up protection measures to prevent, reduce and report potential hazard situations. 4.2 Working conditions To guarantee correct radio remote control operation, all current regulations regarding safety at work and accident prevention should be respected. All applicable standards and regulations valid in the user country regarding the use of both the machine and the radio remote control must always be respected.
FJS transmitting unit Description 5 FJS transmitting unit 5.1 Description B C D E A F G A connector for wire control (if present) B actuators (joysticks, selectors, pushbuttons) C STOP pushbutton D display or LED (if present) E LEDs F START pushbutton G S-KEY (electronic starting key) 5.2 Technical data Power supply (battery MBM06MH)................................................................. NiMH 7.2 V Antenna .....................................................................
16 FJS transmitting unit Light signals 5.3 Light signals The FJS transmitting units have two or three LEDs near the STOP pushbutton: 5.3.1 Light signals with two LEDs The left LED is green, the right LED is red, and they provide information regarding the radio remote control. The green LED ... ... is off Meaning The transmitting unit is switched off. ... blinks fast The transmitting unit is switched on and there is no radio link. ...
FJS transmitting unit Light signals 5.3.2 Light signals with three LEDs Side LEDs are red and provide information coming from the machine (Data Feedback function). The central LED is bicolour, green and red. The green LED is inhibited when the red one is on: the green LED signals only appear when the red ones pause. The central LED provides information about the radio remote control. Central LED is green and it ... ... is off Meaning The transmitting unit is switched off. ...
18 FJL transmitting unit Description 6 FJL transmitting unit 6.1 Description B B C D E A F A connector for wire control (if present) B actuators (joysticks, selectors, pushbuttons) C STOP pushbutton D display or LED (if present) E LEDs F START pushbutton G S-KEY (electronic starting key) G 6.2 Technical data Power supply (battery MBM06MH)................................................................. NiMH 7.2 V Antenna ................................................................
FJL transmitting unit Light signals 6.3 Light signals FJL transmitting units have four LEDs on the left of the STOP pushbutton: - a green LED, identified with , providing information about the radio remote control. - a red LED, identified with , providing information about the radio remote control. - two red LEDs (the two lower ones) that may provide information coming from the machine (Data Feedback function). The green LED ... ... is off Meaning The transmitting unit is switched off. ...
20 FJM transmitting unit Description 7 FJM transmitting unit 7.
FJM transmitting unit Technical data 7.2 Technical data Power supply (battery MBM06MH)................................................................. NiMH 7.2 V Antenna ................................................................................................................... internal Housing material ........................................................................................... PA 6 (20% fg) Protection degree ..........................................................................
22 FJM transmitting unit Light signals The red LEDa ... Meaning ... is off The transmitting unit works correctly. ...blinks The battery is nearly flat. ... is on for 2 secondsb The transmitting unit does not work correctly. ... blinks onceb At power on, the transmitting unit detects that the STOP pushbutton is activated or damaged. ... blinks twiceb At power on, the transmitting unit detects that one of the commands D2-D20 or SAFETY is activated or damaged (see technical data sheet). ...
CRS receiving unit Description 8 CRS receiving unit 8.1 Description B A D A A mounting holes B LEDs C plug D antenna connector C The receiving unit communicates with the machine through the STOP outputs (STOP_1 and STOP_2), the SAFETY outputs (SAF_1 and SAF_2) and the CAN network. The receiving unit uses the CANopen® communication protocol to communicate in the CAN bus network. The receiving unit acts as a slave node within this network.
24 CRS receiving unit Technical data 8.2 Technical data Power supply ......................................................................................................... 8-30 V Absorbed power............................................................................................................. 3 W Power supply protection ............................................................................. 1.35 A (30 V ) Antenna ...........................................................................
CRS receiving unit Light signals 2. ERR LED (red) The ERR LED indicates the status of the CAN communication. The ERR LED ... Meaning ... is off The CAN communication is working correctly. ...blinks The CAN communication does not work correctly. ... is on No CAN communication. ERR LED signals reflect the guidelines of the CANopen®, standard, CiA recommendation 303-3. 3. POWER LED (green) The POWER LED indicates the status of the receiving unit and of the radio link. The POWER LED ... Meaning ...
26 Warnings for installation General 9 Warnings for installation Besides instructions established by the machine's manufacturers, installers must always observe the following warnings. 9.1 General Respect and enforce the provisions of all reference standards relevant in the concerned application field (i.e. IEC 60204-32 for hoisting machines). Always follow the instructions provided in the “technical data sheet” to carry out correct installation. 9.
Warnings for installation At end of installation The power supply of the receiving unit must have a switch that allows power supply disconnection during installation, wiring and/or maintenance operations. Connect the receiving unit immediately downstream of the machine main switch or of the electrical panel main switch. Pay special attention to the currents flowing in outputs SAF_1_OUT, SAF_2_OUT, STOP_1_OUT and STOP_2_OUT: they shall not exceed the maximum permitted values (see paragraph 8.2).
28 Warnings for use Before starting to work 10 Warnings for use In addition to all instructions provided by the machine manufacturer, by the installer of the radio remote control and by the person responsible for the safety of the work area, users shall always respect the following warnings. 10.1 Before starting to work The transmitting unit shall be used in a simple and comfortable way, avoiding accidental falls. The harness provided with the radio remote control serves as such.
Warnings for use After using the radio remote control In case of malfunction, disable the system “machine+radio remote control” until the problem has been completely solved. 10.3 After using the radio remote control Switch off the transmitting unit when work is stopped or temporarily interrupted. Do not leave the load hanging (even when changing the battery). Never leave the transmitting unit unguarded when the S-KEY is inserted.
30 Radio remote control lifecycle Transportation and storage 11 Radio remote control lifecycle To ensure a safe and long-lasting operation of Dynamic series industrial radio remote controls, carefully follow the instructions provided for each stage of the product lifecycle. 11.1 Transportation and storage Radio remote controls must always be transported and stored inside their original packing until they are installed on the machine.
Radio remote control lifecycle Use 11.3 Use The use of industrial radio remote controls is strictly limited to skilled and properly trained personnel. When the radio remote control is installed on mobile machines, switch off the receiving unit when the vehicle travels. All warnings for a correct use are given in chapter 10. All instructions for a correct use are given in chapters 12 and 13. Environmental working conditions are given in the following table.
32 Radio remote control lifecycle Maintenance After any maintenance operation: - always make sure that commands sent by the transmitting unit only activate the corresponding expected operations - if the transmitting unit has been opened, close it correctly, in order not to endanger its protection degree from dust and water: check that the gasket is intact, correctly overlay the two parts of the housing and tighten the screws. 11.4.
Radio remote control lifecycle Maintenance After using the radio remote control: - clean the transmitting unit: never use solvents or flammable/corrosive materials and do not use high-pressure water cleaners or steam cleaners - store the transmitting unit in clean and dry areas. 11.4.
34 Radio remote control lifecycle Machine maintenance 11.5 Machine maintenance Follow instructions provided by the machine manufacturer and by the installer of the radio remote control, in order to carry out machine maintenance. When carrying out maintenance operations on the machine: - always remove the S-KEY from the transmitting unit - disconnect power from the receiving unit Disconnect the plug and the antenna from the CRS receiving unit whenever machine maintenance is carried out (i.e.
General operating instructions Starting up the radio remote control 12 General operating instructions 12.1 Starting up the radio remote control Starting up the radio remote control consists in building a radio link between the transmitting and the receiving unit. For this purpose, you need to: 1. power on the receiving unit respecting the voltage limits provided in the technical data (see paragraph 8.2). The POWER LED switches on 2.
36 General operating instructions Automatic interruption of the radio link 12.3.1 Operation with display If the transmitting unit has a display, it is possible to show signal icons, measurements collected from the machine and their description. Information displayed and how it is displayed (icons and/or measurements and/ or descriptions) depend on the settings chosen by the machine manufacturer.
General operating instructions Switching off the transmitting unit 12.5.2 When the transmitting unit is not used The transmitting unit automatically switches off after the “automatic switch off time” has elapsed; during that time, the unit stays on without movement commands activated. The activation of this function and its cut-in time are set by the machine manufacturer (see technical data sheet). 12.5.
38 Working BATTERY 13 Working 13.1 BATTERY FJS, FJL and FJM transmitting units can only be powered through Autec rechargeable batteries. See the battery charger manual enclosed in the packaging with the battery charger for any warnings and instructions regarding the batteries. Batteries shall be inserted in their housing in the transmitting unit, with the technical data plate facing down and their contacts towards the contacts on the transmitting unit.
Working START pushbutton As the radio remote control address is stored in the S-KEY, use it with utmost care to reduce risks that may result from incorrect handling. If the main transmitting unit cannot be used because it has been lost or damaged, the back-up transmitting unit can be used instead. In this case, insert the S-KEY in the back-up unit. The back-up unit is identical to the main unit; the only difference is the presence of the plate “BACK-UP UNIT” on the battery housing. 13.
40 Working Command meaning 13.5 Command meaning Commands on the transmitting unit are established according to the machine's operations and functions. They are established by the machine manufacturer, who also chooses the symbols used. Some of the commands available on the transmitting unit may be those provided below; in this case, symbols used are generally those given here: RPM +/This switch increases (rpm +) or decreases (rpm -) the engine revolutions of the remote controlled machine.
Working Low Power function DISPLAY pushbutton (if the transmitting unit has a display) This pushbutton is used to: - activate the display lighting, if it is off - cyclically scroll the information on the display in two different modes: - manual: the lines scroll up each time the pushbutton is pressed - automatic: when the DISPLAY pushbutton is pressed for 3 seconds, the lines scroll automatically. If the DISPLAY pushbutton is pressed another time, it switches back to manual mode.
42 Working Wire control 13.7.1 Description The wire control connects the transmitting unit to the receiving unit through a cable that replaces the radio link. The cable shall be plugged in the suitable connectors, one on the transmitting unit and the other placed where established by the machine manufacturer. When using the wire control, the working features do not change (i.e. the meaning of actuators and the Data Feedback function). 13.7.
Troubleshooting Radio remote controls with Data Feedback function 14 Troubleshooting When the radio remote control does not work: - bring the transmitting unit close to the receiving unit to avoid radio interference and disturbances - establish whether the problem lies with the radio remote control or with the machine. Therefore, before any inspection, try to control the machine from a control unit different from the radio remote control, if present. If the problem persists, it lies with the machine.
44 Troubleshooting Solutions in case of malfunction 14.3 Solutions in case of malfunction Identify the radio remote control malfunction according to the light signals on the units. If the problem persists after the suggested solution has been carried out, contact the support service of the machine manufacturer. 14.3.1 Malfunction signalled by the transmitting unit Signals Possible reason Solutions The green LED does not switch on when the START pushbutton is The battery is flat.
Troubleshooting Solutions in case of malfunction 14.3.2 Malfunction signalled by the receiving unit Possible reason Signals Solutions The POWER LED is The receiving unit is Correctly plug in the connecting plug off. switched off. and power on the receiving unit. The POWER LED is No radio link. on. Bring the transmitting unit close to the receiving unit. The ALARM blinks once. Correctly plug in the connecting plug. LED Error on the STOP outMake sure that the STOP outputs are puts. wired correctly.
46 Troubleshooting Solutions in case of malfunction AUTEC - Dynamic Series User manual
Autec srl via pomaroli, 65 - 36030 Caldogno - Italy - phone +39.0444.901000 - fax +39.0444.901011 - info@autecsafety.com - www.autecsafety.
