LIUCRP000_eng-00 Instruction Manual for the use and the maintenance of the Radio Remote Control Original instructions Part D: CRP Receiving Unit DYNAMIC+P SERIES
THIS PART OF THE MANUAL CONSISTS OF Part D - Information, instructions and warnings for the CRP Receiving Unit. The Manual consists of Part A – General, Part B – Conformity and Frequencies, Part C – Transmitting Unit, Part D – Receiving Unit, Part E – Battery and Battery Charger, plus the Technical Data Sheet.
It is also the responsibility of the Manufacturer and of the design professionals of the Machine on which the Autec Radio Remote Control is to be installed and used to be certain that the structure, condition, organization and markings of the Machine as installed at the facility is appropriate for and will allow for the safe and reliable use and control of the Machine through the Autec Radio Remote Control interface.
IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR, AND THEIR OFFICERS, MANAGERS AND SUPERVISORS, to be certain that all Users of the Autec Radio Remote Control and that all Persons who are or will be working with or near the Machine operated by or through the Autec Radio Remote Control are fully and properly educated and trained by qualified Personnel in the proper and safe use of the Autec Radio Remote Control and of the Machine, including without limitation complete familiarity with and understa
INDEX 1 Information on the use of instructions ...................................................................... 7 1.1 Structure of the Instruction Manual ....................................................................... 7 1.2 Caption and terminology ...................................................................................... 9 1.3 Symbols .............................................................................................................. 9 1.
7 1 Information on the use of instructions Before reading this part of the Manual, you must read and understand the general part (Part A) of the Manual provided with the Radio Remote Control. 1.
Usage and maintenance instructions are supplemented by the Radio Remote Control's Technical Data Sheet, that: - Describes the Transmitting Unit's configuration - Indicates the relation between commands sent by the Transmitting Unit and those available on the Receiving Unit. Usage and maintenance instruction as a whole are to be considered as an integral part both of the Autec Radio Remote Control and of the Machine, system, device or Machinery system where the Radio Remote Control is installed.
1.2 9 Caption and terminology Contact Autec if any of the instructions, symbols, warnings or images are not clear and understandable, or if you have doubts or questions.
1.4 To whom the instructions are addressed Addressees of instructions are listed in the paragraph with the same title in the general part: please refer to that part. 1.5 Instruction storage Regulation for the storage of instructions are described in the paragraph with the same title in the general part: please refer to that part. 1.
11 2 Brief product presentation 2.1 Series, Radio Remote Control and Unit The object of this part of the Manual is the CRP Receiving Unit of an Autec Dynamic+P series' Radio Remote Control. Autec Dynamic+P series' Radio Remote Controls are designed to be used on Machines and provide a command interface to their command and control system, to be used from an appropriate distance and position. 2.
3 Description of the Receiving Unit The CRP Receiving Unit interfaces with the Machine via digital and proportional outputs or via the CANopen® communication protocol to communicate in a CAN bus network. Two STOP outputs and two SAFETY outputs are amongst the Receiving Unit's digital outputs. STOP outputs are identified as STP_1 and STP_2 in the Technical Data Sheet, whereas SAFETY outputs are identified as SAF_1 and SAF_2.
AUTEC 13 A Seven-segment display B LEDs C Mounting holes D Radio area on the electronic board E DIP switches F OP-MEM connector (for the optional memory card) G DATA-KEY connector (for the memory card) H Connector for programming J Fuse F5 K Fuse F6 L Connector for power supply and digital outputs M Fuse F9 N Connector for CAN BUS 2 network P Connector for CAN BUS 1 network Q Fuse F8 R Fuse F7 S Connector for STOP and SAFETY outputs T Internal connector for cable con
4 Technical data Power supply voltage 8-30V (0.4A) Internal antenna integrated External antenna dedicated stylus ¼λ Rated current of STP_1 and STP_2 outputs 3A (30V Rated current of STP_1 and STP_2 outputs (filtered) 0.
191mm (7.52in) 71.5mm (2.81in) AUTEC 74mm (2.92in) 169mm (6.65in) 191mm (7.52in) 198mm (7.80in) 15 141mm (5.55in) 155mm (6.
5 Technical Data Sheet The Radio Remote Control 's Technical Data Sheet: - Describes the Transmitting Unit's configuration - Indicates the relation between commands sent by the Transmitting Unit and those available on the Receiving Unit. The Technical Data Sheet must be filled in, checked and signed by the Installer, who is responsible for correct wiring.
17 7 Light signals The CRP Receiving Unit has four seven-segment displays and five LEDs called POWER, STATUS, RUN, ERR and SETUP. The meaning of light signals illumination is described in the following paragraphs; possible actions to perform are given in chapter 10. 7.1 Seven-segment display The seven-segment displays show the status of the Receiving Unit and of the radio link. In addition, the seven-segment displays signal possible errors on the STOP and SAFETY outputs (see chapter 10). 7.1.
7.1.2 "Take & Release" radio remote control Signal Meaning The Receiving Unit is taken by Transmitting Unit TU No.1, but the Units do not communicate with each other. The Receiving Unit is taken by Transmitting Unit TU No.2, but the Units do not communicate with each other. The radio remote control is started and the Receiving Unit is taken by Transmitting Unit TU No.1. b The radio remote control is started and the Receiving Unit is taken by Transmitting Unit TU No.2.
19 7.3 STATUS LED The STATUS LED warns about anomalies on the outputs or on the power supply and indicates the reception of data from the Transmitting Unit. Signals Meaning The STATUS LED is off. The Transmitting and Receiving Unit do not communicate. The STATUS LED blinks slowly. Over-voltage on power supply. The STATUS LED blinks fast. The Receiving Unit receives data from the Transmitting Unit. 7.
7.6 SETUP LED The STATUS LED signals the status of the memory card and of the address key. Signals Meaning The SETUP LED is off. No errors in the memory card or in the address key. The SETUP LED blinks once. Error on the address key. The SETUP LED blinks twice. Error on the memory card.
8 21 Installing the Receiving Unit The chapter "Installation" in "Part A" of the Instruction Manual contains the warnings for the installation that add to those provided in this chapter. Therefore, please refer to that part of the Manual. 8.1 Warnings for the Installer The Installer must: - Observe and comply with all instructions and warnings provided by the Machine Manufacturer.
8.2 Positioning the antenna The Receiving Unit may be configured with internal antenna or external antenna (see Technical Data Sheet). If the antenna is external, it cannot be mounted directly on the Receiving Unit's casing, but it must be installed with the antenna cable-extension kit. 8.3 Wiring Wiring inside the Receiving Unit shall be made with electrical wires resistant to at least 125°C usage temperature.
8.4 23 At end of installation Correctly close the Receiving Unit in order to maintain the protection from dust, contaminants and water: -- Make sure that the gasket is intact and correctly seated. -- Check that the housing parts correctly fit so that they overlap. -- Tighten the screws.
9 Maintenance Instructions for correct Radio Remote Control maintenance are described in the chapter "Maintenance" included in "Part A" of the Instruction Manual. Therefore, please refer to that part of the Manual.
25 10 Malfunction signalled by the Receiving Unit The table below lists malfunctions that are signalled by LEDs on the Receiving Unit and the solution to those malfunctions. If the problem persists after attempting the suggested solution, contact the support service of the Machine Manufacturer. Signals The POWER LED is off. AUTEC Possible reasons Solutions The Receiving Unit is off. Make sure that the power supply protection fuse is intact (fuse F9).
Signals The STATUS LED blinks slowly. Possible reasons Over-voltage on power supply. The Receiving Unit loses some The STATUS LED blinks fast and data sent by the Transmitting irregularly. Unit. The RUN LED blinks. The Receiving Unit does not send commands in the CAN network. The ERR LED blinks. CAN communication error. The SETUP LED blinks twice. LIUCRP000_eng-00 Solutions Make sure that the Receiving Unit power supply is within the voltage limits provided in the technical data.
11 27 Decommissioning and disposal Instructions for correct decommissioning and disposal of Radio Remote Controls are described in chapter "Decommissioning and disposal" in "Part A" of the Instruction Manual. Therefore, please refer to that part of the Manual.
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