Original instructions Instruction Manual for the use and the maintenance of the Radio Remote Control DYNAMIC PLUS SERIES Part D: CRD Receiving Unit AUTEC SRL Via Pomaroli, 65 36030 Caldogno (VI), ITALY Phone: +39 0444 901000 Fax: +39 0444 901011 Email: info@autecsafety.com www.autecsafety.
WARNING THIS PART OF THE MANUAL CONSISTS OF: Part D - Information, instructions and warnings for the CRD Receiving Unit. The Manual consists of Part A – General, Part B – Conformity and Frequencies, Part C – Transmitting Unit, Part D – Receiving Unit and Part E – Battery and Battery Charger, plus the Technical Data Sheet.
IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR, AND THEIR DESIGN PROFESSIONALS, that the installation, maintenance and operation of the Autec Radio Remote Control and all of its components are done solely and completely in accordance with this Manual, and with all applicable Laws, Regulations and Standards, even local.
IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR, AND THEIR OFFICERS, MANAGERS AND SUPERVISORS, to be certain that the areas in which the Machine operated by or through the Autec Radio Remote Control is located and operate are clearly delineated and marked in accordance with all Autec warnings and instructions, and all applicable Laws, Regulations and Standards, even local, and otherwise sufficient to alert and warn ALL PERSONS that the Machine is operated by or through a Radio Remote Control, an
INDEX 1 2 3 4 5 6 7 8 9 10 11 Information on the use of instructions ................................................................. 7 1.1 Structure of the Instruction Manual ................................................................. 7 1.2 Caption and terminology ................................................................................. 9 1.3 Symbols ......................................................................................................... 9 1.
Information on the use of instructions 1 7 Information on the use of instructions Before reading this part of the Manual, you must read and understand the general part (Part A) of the Manual provided with the Radio Remote Control. 1.
Information on the use of instructions Usage and maintenance instructions are supplemented by the Radio Remote Control's Technical Data Sheet, that: -- describes the Transmitting Unit's configuration, -- indicates the relation between commands sent by the Transmitting Unit and those available on the Receiving Unit.
Information on the use of instructions 1.2 9 Caption and terminology Contact Autec if any of the instructions, symbols, warnings or images are not clear and understandable, or if you have doubts or questions.
1.4 Information on the use of instructions To whom the instructions are addressed Addressees of instructions are listed in the paragraph with the same title in the general part: please refer to that part. 1.5 Instruction storage Regulation for the storage of instructions are described in the paragraph with the same title in the general part: please refer to that part. 1.
Brief product presentation 2 Brief product presentation 2.1 Series, Radio Remote Control and Unit 11 The object of this part of the Manual is the CRD Receiving Unit of an Dynamic Plus series' Radio Remote Control. Autec Dynamic Plus series' Radio Remote Controls are designed to be used on Machines and provide a command interface to their command and control system, to be used from an appropriate distance and position. 2.
3 Description of the Receiving Unit Description of the Receiving Unit The CRD Receiving Unit interfaces with the Machine via digital and proportional outputs or via the CANopen® communication protocol to communicate in a CAN bus network. Two STOP outputs and two SAFETY outputs are amongst the Receiving Unit's digital outputs. STOP outputs are identified as STP_1 and STP_2 in the Technical Data Sheet, whereas SAFETY outputs are identified as SAF_1 and SAF_2.
Description of the Receiving Unit A Seven-segment display B LEDs C Mounting holes D Radio area on the electronic board E DIP switches F ID-KEY connector (for the address key) G DATA-KEY connector (for the memory card) H Connector for configuration J Fuse F5 K Fuse F6 L Connector for power supply and digital outputs M Fuse F9 N Connector for CAN BUS 2 network P Connector for CAN BUS 1 network Q Fuse F8 R Fuse F7 S Connector for STOP and SAFETY outputs T Internal connector f
4 Technical data Technical data 71.5mm (2.81in) 74mm (2.92in) 169mm (6.65in) 198mm (7.52in) 198mm (7.80in) Power supply ......................................................................................................... 8-30V Internal antenna .................................................................................................. integrated External antenna .................................................................................
Technical Data Sheet 5 15 Technical Data Sheet The Radio Remote Control 's Technical Data Sheet: -- describes the Transmitting Unit's configuration, -- indicates the relation between commands sent by the Transmitting Unit and those available on the Receiving Unit. The Technical Data Sheet must be filled in, checked and signed by the Installer, who is responsible for correct wiring.
7 Light signals Light signals The CRD Receiving Unit has four seven-segment displays and five LEDs called POWER, STATUS, RUN, ERR and SETUP. The meaning of light signals is described in the following paragraphs; possible actions to carry out are given in chapter 10. 7.1 Seven-segment display The seven-segment displays show the status of the Receiving Unit and of the radio link. Signal Meaning The Transmitting and Receiving Unit do not communicate. a a a a.
Light signals 7.2 17 POWER LED The POWER LED indicates the status of the Receiving Unit and of the radio link. Signal Meaning The POWER LED is off. The Receiving Unit is off. The POWER LED is on. The Transmitting and Receiving Unit do not communicate. The POWER LED repeats the sequence: a blink and a pause. The Radio Remote Control is started and the Units communicate via radio link in the 863-870MHz frequency band. The POWER LED repeats the sequence: two blinks and a pause.
7.4 Light signals RUN LED The RUN LED indicates the status of the communication between the Receiving Unit and the CAN network Master node. Signal Meaning The RUN LED is off. The Receiving Unit does not work as a CAN network node. The RUN LED blinks. The Receiving Unit does not send commands in the CAN network. The RUN LED is on. The Receiving Unit is working correctly as a node in the CAN network. RUN LED signals reflect the guidelines of the CANopen® standard, CiA recommendation 303-3. 7.
Installing the Receiving Unit 8 19 Installing the Receiving Unit The chapter "Installation" in "Part A" of the Instruction Manual contains the warnings for the installation that add to those provided in this chapter. Therefore, please refer to that part of the Manual. 8.
8.3 Installing the Receiving Unit Wiring Wiring inside the Receiving Unit shall be made with electrical wires resistant to at least 125°C usage temperature. Group all cabling wires so that they are far from the radio area in the electronic board, in order to avoid interference and danger related to electrical safety. The current of STOP outputs is interrupted at regular intervals for approx. 1 ms every 100 ms. Risk assessment must consider this interruption.
Maintenance 9 21 Maintenance Instructions for correct Radio Remote Control maintenance are described in the chapter "Maintenance" included in "Part A" of the Instruction Manual. Therefore, please refer to that part of the Manual.
10 Malfunction signalled by the Receiving Unit Malfunction signalled by the Receiving Unit The table below lists malfunctions highlighted by signals on the Receiving Unit. If the problem persists after attempting the suggested solution, contact the support service of the Machine Manufacturer. Signals The POWER LED is off. The STATUS LED blinks slowly. LIUCRD000_eng-00 Possible reason Solutions The Receiving Unit is off. Make sure that the power supply protection fuse is intact (fuse F9).
Malfunction signalled by the Receiving Unit Signals Possible reason 23 Solutions The Receiving Unit does not receive some of the data sent by the Transmitting Unit. Contact the support service of the Machine Manufacturer. The RUN LED blinks. The Receiving Unit does not send commands in the CAN network. Contact the support service of the Machine Manufacturer. The ERR LED blinks. CAN communication error. Contact the support service of the Machine Manufacturer. The SETUP LED blinks once.
11 Decommissioning and disposal Decommissioning and disposal Instructions for correct decommissioning and disposal of Radio Remote Controls are described in chapter "Decommissioning and disposal" in "Part A" of the Instruction Manual. Therefore, please refer to that part of the Manual.