Shower Enclosure with Tray Model Number: Please carefully read these instructions before you begin to install the products.
Before you start Thank you for purchasing your Aston shower enclosure. We hope that it will provide you with years of satisfying use and enjoyment. Please read this manual carefully because it contains information and instructions about the proper installation of the unit. If you do not follow certain conditions of installation and maintenance, your warranty may be affected. 1. Inspect boxes for shipping damage.
Detailed Diagram of Shower Door Components RAH = 15 Number Description QTY Number Description QTY 1 Door Stopper 2 13 Door Threshold End Cap 2 2 Top Rail 1 14 Door Handle 1 3 Fixed Glass 1 15 Door Seal 1 4 Sliding Door 1 16 Door Seal 1 5 Return Glass Panel 1 17 Door Seal 1 6 Rail End 1 18 Fixed Glass Bolt Assembly 2 7 Wall Mount 1 19 Shower Tray 1 8 Rail Mount Assembly 1 20 Screw Pack 1 1 9 Glass Clamp 4 21 Screw Pack 2 1 10 Sliding Door Track Divider 1 22 Screw Pack 3 1 11 Roller Assembly 4 23 Screw Pack 4
Installation Guide Please read and follow the installation instructions and guidelines in this section. Failure to follow the recommended instructions and installation techniques may lead to possible damage to the unit or the surrounding area. This can affect warranty claims. ATTENTION: This unit requires assembly. A minimum of two people are required for assembly, as several of the sections can be large and unstable until assembled.
Right-Handed Shower Tray Installation Note: This shower door is not reversible when in use with the shower tray. The right-handed shower bass requires the door to open from left to right and cannot be reversed. Note the location of the fixed glass panel, and sliding door for the right-handed shower tray installation. Fixed Glass.
Preparation of base for installation of shower tray {esa CLT ~~ CLT Tile or TT finished Surface Stud Dry Wall Or Wall Board 5%" Tray WARNING: THE Aston shower door and tray are designed to be used with tile walls. If you are using a per-made Acrylic/ABS/FRP shower stall that will be thicker than average wall board plus tile then you must consider the offset of the per-made panel. The shower tray has 1/4" of tolerance for over sized wall thickness.
This can be accomplished by leveling the sub floor by use of Shims, Leveling compound or placing the shower tray into a mortar base The shower tray must be installed so that the tile lip is against the wall studs. tis recommended that the tray is attached to the studs using screws. IMPORTANT: If you are using screws to secure the tray to the studs it is recommended that you pilot drill the screw location as to prevent the acrylic tray from chipping or cracking.
Measure the distance Install all of the wall material or materials you intend to use before installing the glass clamps and return glass panel, this includes all moisture resistant wall board or rock board, tile, stone or other wall covering. Refer to the drawing above and measure and mark the shower wall and tray for drilling locations to attach glass clamps.
Installation of return glass panel and glass clamps Using the appropriate drill bit for your wall surface drill each hole location with a 5/16” diameter drill bit. Install the plastic wall anchors provided into the drilled holes Using the appropriate drill bit for your shower tray surface drill each hole location with a 1/8" diameter drill bit.
Sliding Door Installation 1. Measure the width of the shower opening at the top between the fixed glass and the wall. Note this is dimension "X". 2. The following equation is used to determine the length to be cut from the rail in order to fit the shower opening. 3. Measure distance "Y" from the end of Top Rail (2) with per-assembled hardware mark the top rail. NOTE: Do not cut the end of top rail with per-assembled hardware. Only cut the end of top rail opposite the per-assembled hardware. 4.
Mark the Top Rail Location ATTENTION: A minimum of two people are required for the next assembly steps. Pr-assembly the top rail (2) onto the fixed glass (3) to locate the mounting points on the wall to your desired location. Painters tape or masking tape in the general location of the of the final installation will aid in marking the wall and floor.
Slide door stopper (1) onto end of top rail (2) See figure 1. The bumpers on door stopper (1) should be positioned on the top of top rail for final installation. Note: One door stopper comes per-assembled on top rail between fixed glass bolt assembly. See figure 1. Position the top rail (2) and fixed glass (3) as shown in figure 2 and connect fixed glass (3) to top rail (2) following the assembly sequence shown in figure 2.
NOTE: If your surface is prone to cracking or chipping then it is recommended that you pilot drill first using a smaller drill bit, and then step up to the final size. 8. Using the appropriate drill bit for your tray surface drill hole locations with 1/8" diameter drill bit.
Installation Top Rail 4 Note: The set 3 screw locations in rail end are not —0 centered. Assemble \M 5 x 440 per drawing. yom o 8mm Mm 1. Loosen set screws in rail end (6) and remove from top rail (2). See figure 1-1. Next remove wall mount (7) from rail end (6). Position wall mount (7) onto marked location on shower wall and mark pilot hole drilling location.
2. Using the appropriate drill bit for your wall surface drill the hole location with a 5/16" diameter drill bit. Install the plastic anchors from screw pack 2 into the drilled hole. See figure 2. 3. Attach the wall mount (7) to shower wall using M5 x 40 screw from screw pack 2. See figure 3. 4. Position glass clamp (9) on shower tray and attach to shower tray using M4 x 40 screw from screw pack 2. The glass clamp should be positioned so the single hole is facing toward the inside of shower. See figure 8.
12. Using the appropriate drill bit for your tray surface drill hole locations with 1/8" diameter drill bit. Position the sliding door track divider (10) over drilled holes on shower tray, and secure sliding door track divider (10) to shower tray using hardware in screw pack 3. See figure 11.
Install Wheel Rollers onto the Door Assemble the roller assemblies (11) onto sliding door (4) as shown in figure. Note: The door handle mounting holes should be positioned to left. The roller assemblies (11) will be on the outside of sliding door (4). The sliding door should be to the inside of shower area.
Hanging the Door § ROLLER CAM ADJUSTMENT Rotate the outer edge of roller assembly using the small hex, while holding the large hex wrench in place. End View | upper roller H assembly _ () top rail (2) = | bottom roller H assembly Suspend the sliding door (4) on the top rail (2). Slide the bottom edge of sliding glass door (4) into the groove of the sliding door track divider (10).
Install the Door Threshold The Door Threshold is used to prevent water from seeping out while bathing. Install the threshold according to these instructions. 1. Measure the distance between the fixed glass (3) and the shower wall. See figure 1. 2. Using a hacksaw cut the threshold bar (12) to fit distance measured between the fixed glass and shower wall. Remove any sharp edges or burrs after cutting threshold bar (12). See figure 2 3.
NOTE: If your surface is prone to cracking or chipping then it is recommended that you pilot drill first using a smaller drill bit, and then step up to the final size. 4. Using the appropriate drill bit for your floor surface drill the hole locations with a 1/8" diameter drill bit. Repeat for the other side. See figure 4 5. Add a small amount of silicone sealant to bottom of threshold bar assembly place into position. See figure 5 6. Using the hardware from screw pack 4 install the threshold bar assembly.
Final sealing Using Bath & Kitchen silicone sealant, seal the fixed glass (3) and returned glass panel (5) along bottom edge on shower base, and side edge along shower wall. Next seal around sliding door track divider (10).
Care and Maintenance As with any other luxury item, maintenance and care are critical to the long lasting quality and enjoyment of your shower door and tray. The proper care and maintenance outlined in this section are necessary to ensure the longevity of the unit. Damage caused by not following the care and maintenance guidelines in this section is not covered under the manufacturer's warranty. The glass doors and panels can be cleaned using any commercially available glass cleaner.
Warranty PLEASE READ THESE WARRANTY TERMS AND CONDITIONS CAREFULLY BEFORE USING YOUR ASTON GLOBAL BATHROOM PRODUCT. BY USING THE PRODUCT, YOU ARE CONSENTING TO BE BOUND BY THE FOLLOWING WARRANTY TERMS AND CONDITIONS. SHOWER DOOR/SHOWER TRAY Aston Global Inc. Parts-Only Limited Warranty 5 years Warranty for any part in oil rubbed bronze finish is limited to two (2) years. Aston Global, Inc.
THIS WARRANTY DOES NOT COVER: 1. Product installed in buildings other than single family dwelling units. 2. Product installed outdoors or any other non-standard bathroom location. 3. Component parts not manufactured by Aston Global. 4. Workmanship of any installer of Aston Global Product.
Customer is required to provide adequate access the Product for any repair or inspection. Aston Global shall not be liable for expenses or damage which may include but are limited to water damage, removal of any and all common building product such as tile, flooring, wood, sheet rock, plumbing fixtures, concrete board, vanities, bathtubs and toilets or any other custom items. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
ANTON ESCAPE THE EVERYDAY Customer Service 877-424-9699 Aston Global Inc 10480 Brock wood Road Dallas, TX 75238 If further assistance is needed, or you have a question, please visit our web site at: www.astonbath.