Specifications

ManualsBrandsAstar ManualsHome Theater SystemHT-3300

Reference Manual

00809-0100-4811, Rev DA

January 2015

Rosemount 3300 Series

Guided Wave Radar Level and Interface Transmitters

Summary of content (224 pages)

PAGE 1
Reference Manual 00809-0100-4811, Rev DA January 2015 Rosemount 3300 Series Guided Wave Radar Level and Interface Transmitters
PAGE 2
PAGE 3
Reference Manual 00809-0100-4811, Rev DA January 2015 Rosemount 3300 Series Guided Wave Radar Level and Interface Transmitters Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. Within the United States, Emerson Process Management has two toll-free assistance numbers. Customer Central: 1-800-999-9307 (7:00 a.m. to 7:00 p.m.
PAGE 4
Reference Manual January 2015 iv 00809-0100-4811, Rev DA
PAGE 5
Reference Manual Contents 00809-0100-4811, Rev DA January 2015 Contents 1Section 1: Introduction 1.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Manual overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.3 Service support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.
PAGE 6
Reference Manual Contents 00809-0100-4811, Rev DA January 2015 3.5 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 3.5.1 Tank connection with flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 3.5.2 Tank connection with loose flange (“plate design”) . . . . . . . . . . . . . . . . . 30 3.5.3 Threaded tank connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 3.5.
PAGE 7
Reference Manual Contents 00809-0100-4811, Rev DA January 2015 4.4.11 Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 4.4.12 Display panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 4.4.13 4 and 20 mA points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 4.5 Volume configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 8
Reference Manual Contents 00809-0100-4811, Rev DA January 2015 6.2.5 Interface measurements with fully immersed probes . . . . . . . . . . . . . . . 99 6.3 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 6.3.1 Analog output calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 6.3.2 Level and distance calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 9
Reference Manual Contents 00809-0100-4811, Rev DA January 2015 CAppendix B: Product Certifications B.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 B.2 EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 B.3 Hazardous locations certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 B.3.
PAGE 10
Contents January 2015 Reference Manual 00809-0100-4811, Rev DA C.10.1 Input registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 C.11 Specific Modbus host configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 C.11.1 Emerson Process Management ROC800 Series . . . . . . . . . . . . . . . . . . . 199 C.11.2 Emerson Process Management FloBoss 107 . . . . . . . . . . . . . . . . . . . . . 200 C.11.3 ABB TotalFlow . . . . . .
PAGE 11
Reference Manual Section 1: Introduction 00809-0100-4811, Rev DA January 2015 Section 1 1.1 Introduction Safety messages Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the safety messages listed at the beginning of each section before performing an operation preceded by this symbol.
PAGE 12
Reference Manual Section 1: Introduction 00809-0100-4811, Rev DA January 2015 The electronics enclosures are category 2G or 2D equipments. The probes not covered with plastic are of category 1G or 1D. The plastic-covered probes are only category 1G equipments. Probes with non-conducting surfaces and light metals  Probes covered with plastic and/or with plastic discs may generate an ignitioncapable level of electrostatic charge under certain extreme conditions.
PAGE 13
Reference Manual 00809-0100-4811, Rev DA Section 1: Introduction January 2015 Any substitution of non-authorized parts or repair, other than exchanging the complete transmitter head or probe assembly, may jeopardize safety and is prohibited. Unauthorized changes to the product are strictly prohibited as they may unintentionally and unpredictably alter performance and jeopardize safety.
PAGE 14
Reference Manual Section 1: Introduction 00809-0100-4811, Rev DA January 2015 1.2 Manual overview This manual provides installation, configuration and maintenance information for the Rosemount 3300 Series Radar Transmitter.
PAGE 15
Reference Manual Section 1: Introduction 00809-0100-4811, Rev DA 1.3 January 2015 Service support To expedite the return process outside of the United States, contact the nearest Emerson Process Management representative. Within the United States, call the Emerson Process Management Instrument and Valves Response Center using the 1-800-654-RSMT (7768) toll-free number. This center, available 24 hours a day, will assist you with any needed information or materials.
PAGE 16
Section 1: Introduction January 2015 6 Reference Manual 00809-0100-4811, Rev DA Introduction
PAGE 17
Reference Manual Section 2: Transmitter Overview 00809-0100-4811, Rev DA January 2015 Section 2 Transmitter Overview Theory of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 18
Reference Manual Section 2: Transmitter Overview 00809-0100-4811, Rev DA January 2015 2.2 Application examples The Rosemount 3300 Series Radar Transmitter program is suited for aggregate (total) level measurements on most liquids, semi-liquids, and liquid/liquid interfaces.
PAGE 19
Reference Manual Section 2: Transmitter Overview 00809-0100-4811, Rev DA January 2015 Separator tanks The Rosemount 3302 Series measures both level and interface level. Underground tanks The Rosemount 3300 Series is a good choice for underground tanks since it is installed on the tank top with the radar pulse concentrated near the probe. It can be equipped with probes that are unaffected by high and narrow openings or nearby objects.
PAGE 20
Reference Manual Section 2: Transmitter Overview 00809-0100-4811, Rev DA January 2015 2.3 System architecture The Rosemount 3300 Series Radar Transmitter is loop-powered which means it uses the same two wires for both power supply and output signal. The output is a 4-20 mA analog signal superimposed with a digital HART® signal. By using the optional HART Tri-Loop™, it is possible to convert the HART signal to up to three additional 4-20 mA analog signals.
PAGE 21
Reference Manual Section 2: Transmitter Overview 00809-0100-4811, Rev DA 2.4 January 2015 Process characteristics The Rosemount 3300 Series has high sensitivity due to its advanced signal processing and high signal to noise ratio, which makes it able to handle various disturbances. However, the following circumstances should be considered before mounting the transmitter. 2.4.
PAGE 22
Reference Manual Section 2: Transmitter Overview 00809-0100-4811, Rev DA January 2015 2.4.6  Surface foam and particles in the tank atmosphere are also circumstances that might affect measuring performance.  Coating/contamination can reduce the measuring range.  Disturbing EMC environment in tank. Interface Rosemount 3302 is the ideal choice for measuring the interface of oil and water, or other liquids with significant dielectric differences.
PAGE 23
Reference Manual Section 2: Transmitter Overview 00809-0100-4811, Rev DA January 2015 The maximum allowable upper product thickness/measuring range is primarily determined by the dielectric constants of the two liquids. Target applications include interfaces between oil/oil-like and water/water-like liquids. For such applications, the upper product dielectric constant is low (< 3) and the lower product dielectric constant is high (> 20).
PAGE 24
Reference Manual Section 2: Transmitter Overview 00809-0100-4811, Rev DA January 2015 2.5.2 Tank shape The guided wave radar transmitter is insensitive to the tank shape. Since the radar signal travels along a probe, the shape of the tank bottom has virtually no effect on the measurement performance. The transmitter handles flat or dish-bottom tanks equally well. 2.
PAGE 25
Reference Manual Section 2: Transmitter Overview 00809-0100-4811, Rev DA 2.7 January 2015 Probe selection guide Use the following guidelines to select appropriate probe for your Rosemount 3300 Series Transmitter: Table 2-1.
PAGE 26
Reference Manual Section 2: Transmitter Overview 00809-0100-4811, Rev DA January 2015 2.7.1 Transition zones The measuring range depends on probe type and properties of the product. The upper transition zone is the minimum measurement distance between the upper reference point and the product surface. The upper transition zone varies between 4 - 20 in. (0.1 and 0.5 m) depending on probe type and product. At the end of the probe, the measuring range is reduced by the lower transition zone.
PAGE 27
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA Section 3 January 2015 Installation Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Before you install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 28
Section 3: Installation Reference Manual 00809-0100-4811, Rev DA January 2015 Failure to follow safe installation and servicing guidelines could result in death or serious injury. Make sure only qualified personnel perform the installation.  Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.  Do not perform any service other than those contained in this manual unless you are qualified.
PAGE 29
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA 3.
PAGE 30
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 3.3 Before you install 3.3.1 Alarm and write protection switches Electronic boards are electrostatically sensitive. Failure to observe proper handling precautions for static-sensitive components can result in damage to the electronic components. Do not remove the electronic boards from the Rosemount 3300 Series Radar Transmitter.
PAGE 31
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 Figure 3-1. Switches for Alarm and Write Protection Write protection Alarm output To set the alarm and write protect switches do the following: Installation 1. Remove the cover on the circuit side (see main label). 2. To set the 4-20 mA alarm output to Low, move the alarm switch to the LOW position. The factory default setting is HIGH (see Figure 3-1). 3.
PAGE 32
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 3.4 Mounting considerations Before installing the Rosemount 3300 Series Radar Transmitter, consider specific mounting requirements, vessel characteristics, and process characteristics. 3.4.1 Process connection The Rosemount 3300 Series has a threaded connection for easy mounting on the tank roof. It can also be mounted on a nozzle by using different flanges. Threaded connection Figure 3-2.
PAGE 33
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 Flange connection on nozzles Figure 3-3. Mounting in Nozzles H UNZ D1 = min. diameter H D2 = min. diameter with Upper Null Zone (UNZ) adjustment Avoid nozzles with reducer The transmitter can be mounted in nozzles by using an appropriate flange. It is recommended that the nozzle size is within the dimensions given in Table 3-4.
PAGE 34
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 3.4.2 Installation of single lead probes in non-metallic tanks For optimal single lead probe performance in non-metallic tanks, the probe must be mounted with a metal flange, or screwed in to a metal sheet (d > 14 in./350 mm) if the threaded version is used. Figure 3-4. Mounting in Non-Metallic Tanks Metal flange d > 2 in. /DN50 Metal sheet d > 14 in.
PAGE 35
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 Flexible single lead  Pipe diameter Ø 4 in. (100 mm). Note For smaller pipes, please consult factory. Make sure the probe is at the center of the still pipe by, for example, using a centering disc. Figure 3-5. Rigid Single and Flexible Single Probes in Still Pipes Rigid single Flexible single Ø Ø N L Note It is not recommended that flexible probes are installed in bypass pipes.
PAGE 36
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 Figure 3-6. Rigid Twin and Flexible Twin Probes in Still Pipes Rigid twin Flexible twin N L Ø Ø Coaxial lead Pipe diameter Ø 1.5 in. (38 mm)  Figure 3-7. Coaxial Lead Probe in a Still Pipe Ø 3.4.4 Free space For easy access to the transmitter, make sure it is mounted with sufficient service space.
PAGE 37
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 For information on the recommended minimum free space (L) to tank wall or other objects in the tank, see Table 3-5. Table 3-5. Recommended Minimum Free Space (L) Coaxial Rigid twin Flexible twin 0 in. (0 mm) 4 in. (100 mm) 4 in.
PAGE 38
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 The following guidelines should be considered when mounting the transmitter:  Do not mount close to inlet pipes.  Do not mount close to agitators. If the probe can move to within 11.8 in. (30 cm) away from an agitator, a probe tie-down is recommended.  If the probe tends to sway due to turbulent conditions in the tank, the probe should be anchored to the tank bottom.  Avoid mounting close to heating coils.
PAGE 39
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA 3.5 January 2015 Mechanical installation Mount the transmitter with flange on a nozzle on top of the tank. The transmitter can also be mounted on a threaded connection. Make sure only qualified personnel perform the installation. Note If you need to remove the transmitter head from the probe, make sure the process seal is carefully protected from dust and water. See “Removing the transmitter head” on page 110 for further information.
PAGE 40
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 3.5.2 Tank connection with loose flange (“plate design”) Figure 3-12. Tank Connection with Loose Flange (“Plate Design”) E F A B G C H D A B C D E F G H Flange nut Bolts Probe Tank flange Transmitter head Nut Flange Gasket The transmitter is delivered with head, flange, and probe assembled into one unit. If, for some reason, these parts are disassembled, mount the transmitter as described below: 1.
PAGE 41
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA 3.5.3 January 2015 Threaded tank connection Figure 3-13. Threaded Tank Connection C A B A B C D D Tank connection Probe Nut Sealant on threads or gasket (for BSP/G threads) 1. For tank connections with BSP/G threads, place a gasket on top of the tank flange, or use a sealant on the threads of the tank connection. 2. Lower the transmitter and probe into the tank. 3. Screw the adapter into the process connection. 4.
PAGE 42
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 3.5.4 Tri-Clamp tank connection Figure 3-14. Tri-Clamp Tank Connection C A D E B A B C D E 32 Probe Tank Tri-Clamp Clamp Gasket 1. Place a gasket on top of the tank flange. 2. Lower the transmitter and probe into the tank. 3. Fasten the Tri-Clamp connection to the tank with a clamp. 4. Loosen the nut that connects the transmitter housing to the probe slightly. 5.
PAGE 43
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA 3.5.5 January 2015 Shortening the probe Flexible twin/single lead Note The PTFE covered probes must not be cut in field. 1. Mark off the required probe length. Add at least 1.6 in. (40 mm) to the required probe length to be inserted into the weight. 2. Loosen the Allen screws. 3. Slide the weight upwards as much as needed in order to cut the probe. Minimum: 1.6 in. (40 mm) Spacer Cut Allen screws 4. Cut the probe.
PAGE 44
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 Rigid twin lead The spacers are put closer together at the probe end. The maximum amount that can be cut away is related to the ordering length L. To cut a Rigid Twin Lead probe, do the following: 1. L > 46.5 in. (1180 mm) L Max. shortening length: 19.7 in. / 500 mm 2. 20.5 in. < L < 46.5 in. (520 mm < L < 1180 mm) Cut the rods to the desired length:  You may cut up to 19.7 in.
PAGE 45
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 Coaxial To cut a coaxial probe, do the following: Centering piece Note The HTHP coaxial probe must not be cut in field. 1. Insert the centering piece. (The centering piece is delivered from factory and should be used to prevent the spacers centering the rod from coming loose). 2. Cut the tube to the desired length. 3. Move the centering piece. 4. Cut the rod inside the tube.
PAGE 46
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 3.5.6 Using a segmented probe Figure 3-15. Segmented Probe Parts Dimensions are in inches (mm). F G F A B 15.2 (385) C D 31.
PAGE 47
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 Verify probe length Segmented probe ordered with model code 4S Before installation, verify the probe length (L) on the label. If the probe length needs to be adjusted, see “Adjusting the probe length” on page 44. SN: L= Probe length Probe segments box Segmented probe ordered as spare part kit Before installation, the number of segments that add up to the desired probe length must be determined.
PAGE 48
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 2. Pre-assemble the safety ring. 3. Optional: If ordered, mount the centering disc on the bottom segment of the probe. Bottom segment 4. Insert the support tool.
PAGE 49
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA 5. January 2015 Optional: If ordered, mount the centering disc. Note  Maximum five pcs/probe  6. Minimum two segments between each centering disc Mount a middle segment.
PAGE 50
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 40 7. Secure the split pin. 8. Insert the second support tool. 9. Remove the first support tool and lower the probe into the tank.
PAGE 51
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 10. Repeat steps 5 to 9 until all segments are mounted. Make sure to finish with the top segment of the probe. 11. Seal and protect threads. Only for NPT threaded tank connection. Note Use anti-seize paste or PTFE tape according to your site procedures.
PAGE 52
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 12. Attach the probe to the device. Flange/Tri-Clamp™ Gasket Threaded Sealant on threads (NPT) or Gasket (BSP/G) Note For safety reasons, at least two people are needed when mounting the device. Make sure to hold the device above the tank. High loads can break the support tool. 13. 42 Tighten the stop screw and slide the safety ring into the groove.
PAGE 53
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 14. Remove the support tool. 15. Mount the device on the tank. Flange Tri-Clamp Threaded 16. Rotate the housing to the desired direction. 17. Tighten the nut. The torque must be 30 Lbft (40 Nm). 18. Connect the wiring. For further instructions, see the Rosemount 3300 Series Quick Start Guide (document number 00825-0100-4811).
PAGE 54
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 3.5.7 Adjusting the probe length 1. Determine L, the desired probe length. L, desired probe length: L 2. Determine n, the number of middle segments needed for the desired probe length. See Table 3-7 and Table 3-8 on page 46. n, number of middle segments: n 3. Calculate Y, the length of the bottom segment. See Table 3-7 and Table 3-8 on page 46. Y, length of bottom segment: Y 4.
PAGE 55
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA 5. January 2015 Mark where to cut the bottom segment. 0 1 2 Y 3 4 5 6 7 0 8 1 2 3 6. Cut the bottom segment at the mark. Note Make sure the bottom segment is fixed while cutting. Y 7. Optional: If a bottom centering disc is ordered, then drill two holes on the bottom segment using the drilling fixture.
PAGE 56
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 Table 3-7. Determination of Probe Segments for Standard Seal Desired probe length (L)(1) in. mm 15.8 ≤ L ≤ 47.2 400 ≤ L ≤ 1200 47.2 < L ≤ 78.7 Number of middle segments (n) Length of bottom segment (Y) in. mm 0 pc Y = L -15.8 Y = L - 400 1200 < L ≤ 2000 1 pc Y = L - 47.2 Y = L - 1200 78.7 < L ≤ 110.2 2000 < L ≤ 2800 2 pcs Y = L - 78.7 Y = L - 2000 110.2 < L ≤ 141.7 2800 < L ≤ 3600 3 pcs Y = L - 110.
PAGE 57
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA 3.5.8 January 2015 Anchoring In turbulent tanks, it may be necessary to fix the probe. Depending on the probe type, different methods can be used to guide the probe to the tank bottom. This may be needed to prevent the probe from hitting the tank wall or other objects in the tank, as well as preventing a probe from breaking.
PAGE 58
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 Coaxial probe The coaxial probe can be guided by a tube welded on the tank bottom. Tubes are customer supplied. Make sure the probe can move freely in order to handle thermal expansion. Drain Rigid twin lead probe The Rigid Twin Lead probe can be secured to the tank wall by cutting the center rod and putting a fixture at the end of the outer rod. The fixture is customer supplied.
PAGE 59
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA 3.5.9 January 2015 Mounting a centering disc for pipe installations Flexible single/twin lead probe Centering disc Tab washer 1. Mount the centering disc at the end of the weight. Weight Bolt 2. Make sure the tab washer is properly inserted in the centering disc. 3. Fasten the centering disc with the bolt. 4. Secure the bolt by folding the tab washer.
PAGE 60
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 Rigid single lead probe (8 mm) 1. Drill one hole using the drilling fixture (included in your shipment). B A A B 2. Drilling fixture Probe Mount the bushing, centering disc, and washer at the probe end. Note The washer should not be mounted if the disc material is C-276, Alloy 400, or PTFE. C A B A B C 3. 50 Washer Centering disc Bushing Insert the split pin through the bushing and the probe.
PAGE 61
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA 4. January 2015 Secure the split pin. Note Centering discs may not be used with PTFE-covered probes. Rigid single lead/segmented rigid single lead probe (13 mm) 1. Drill two holes using the drilling fixture (included in your shipment). B A A B 2. Drilling fixture Probe Mount the bushings and centering disc at the probe end.
PAGE 62
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 3. Adjust distance by shifting hole for split pin in lower bushing. 0.16 in. (4 mm) 0.08 in. (2 mm) 4. Insert the split pins through the bushings and the probe. 5. Secure the split pins. 3.6 Electrical installation 3.6.1 Cable/conduit entries The electronics housing has two entries for ½ - 14 NPT. Optional M20×1.5 and PG 13.5 adapters are also available.
PAGE 63
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 two grounding screw connections provided. One is inside the Field Terminal side of the housing and the other is located on top of the housing. The internal ground screw is identified by a ground symbol: . Note Grounding the transmitter via threaded conduit connection may not provide sufficient ground. Note In the Explosion-proof/Flameproof version the electronics is grounded via the transmitter housing.
PAGE 64
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 Figure 3-16. Explosion-Proof /Flameproof Installations R () Note This diagram is only valid if the load resistance is at the + side, otherwise the maximum load resistance is limited to 300 . UE (V) Figure 3-17. Non-Hazardous Installations R () UE (V) Figure 3-18.
PAGE 65
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 Connecting the transmitter The Rosemount 3300 Series is a two-wire loop powered transmitter accepting power supplies ranging from 11 Vdc to 42 Vdc. It uses 4-20 mA power superimposed with a HART signal. To connect the transmitter: 1. Make sure the power supply is disconnected. 2. Remove the cover on the transmitter housing terminal side (see label). Cable entry Installation 3.
PAGE 66
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 Non-intrinsically safe output For non-intrinsically safe installations, wire the transmitter as shown in Figure 3-19. Note Make sure the power supply is off when connecting the transmitter. Figure 3-19. Wiring Diagram for Non-Intrinsically Safe Installations Load resistance 250  Rosemount 3300 Series Transmitter Maximum voltage: Um = 250 V Power supply Vmin to 42 Vdc HART: Un = 42.
PAGE 67
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 Intrinsically safe output For intrinsically safe installations wire the transmitter as shown in Figure 3-20. Note Make sure the instruments in the loop are installed in accordance with intrinsically safe field wiring practices and system control drawings when applicable. Figure 3-20.
PAGE 68
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 3.7 Optional devices 3.7.1 Tri-Loop™ The Rosemount 3300 Series Transmitter outputs a HART signal with four process variables. By using the Model 333 HART Tri-Loop up to three additional analog 4-20 mA outputs are provided. Figure 3-21. Wiring Diagram for HART Tri-Loop DIN rail mounted HART Tri-Loop Each Tri-Loop channel receives power from control room Ch. 3 Ch. 2 Ch.
PAGE 69
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA 3.7.2 January 2015 Using more than one transmitter on the bus The Rosemount 3300 Series Transmitter can be run in multidrop mode. In the multidrop mode, each transmitter has a unique HART address. Figure 3-22. Multidrop Connection The poll address can be changed by using a Field Communicator or by using the Rosemount Configuration Tools software. To change the poll address using a Field Communicator, select HART command [1, 4, 5, 2, 1].
PAGE 70
Reference Manual Section 3: Installation 00809-0100-4811, Rev DA January 2015 3.7.3 751 Field Signal Indicator Figure 3-23. Wiring Diagram for the Rosemount 3300 Series Transmitter with 751 Field Signal Indicator Rosemount 3300 Series Radar Transmitter Model 751 Field Signal Indicator Power supply Figure 3-24.
PAGE 71
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA January 2015 Section 4 Basic Configuration/Start-Up Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration using a Field Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 72
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA January 2015 4.2 Configuration parameters The Rosemount 3301 Transmitter can be configured for level and volume measurements. The Rosemount 3302 is designed to measure interface level and interface distance as well. The Rosemount 3300 Series Transmitters can be pre-configured according to the ordering specifications in the Configuration Data Sheet. 4.2.
PAGE 73
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA January 2015 Reference gauge height The reference gauge height is the distance from the upper reference point to the bottom of the tank. The transmitter measures the distance to the product surface and subtracts this value from the reference gauge height to determine the level. Probe length The probe length is the distance between the upper reference point and the end of the probe.
PAGE 74
Section 4: Basic Configuration/Start-Up Reference Manual 00809-0100-4811, Rev DA January 2015 Upper null zone This parameter should only be changed if there are measurement problems in the upper part of the tank. Such problems may occur if there are disturbing objects close to the probe. By setting the Upper Null Zone (UNZ), the measuring range is reduced. See Disturbances at the top of the tank on page 102 for further information. Note Measurements are not performed within the UNZ.
PAGE 75
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA January 2015 Strapping table Use a strapping table if a standard tank type does not provide sufficient accuracy. Use most of the strapping points in regions where the tank shape is non-linear. A maximum of 10 points can be added to the strapping table. Figure 4-3. Strapping Points Actual tank bottom may look like this.
PAGE 76
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA January 2015 Standard tank shapes Figure 4-4. Standard Tank Shapes Vertical cylinder Diameter Height Vertical cylinder tanks are specified by diameter and height. Horizontal cylinder Diameter Horizontal cylinders are specified by diameter and height. Height Vertical bullet Diameter Height Vertical bullet tanks are specified by diameter and height.
PAGE 77
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA 4.3 January 2015 Configuration using a Field Communicator This section describes how to configure the Rosemount 3300 Series Transmitter by using a Field Communicator. A HART® communicator may also be used. For information on all the capabilities, refer to the 375 Field Communicator User’s Manual or the 475 Field Communicator User’s Manual, available at www.fieldcommunicator.com. Figure 4-5.
PAGE 78
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA January 2015 Figure 4-6. HART Communicator Menu Tree Corresponding to Device Revision 2 1 Process Variables 1 Variable mapping 2 Level 3 Distance 4 Volume 5 Internal Temp 6 Interface Dist 7 Interface Level 8 Amplitude Peak 1 - Amplitude Peak 2 - Amplitude Peak 3 - Upper Prod Thickn 2 Diag/Service 1 Measurem Units 3 Basic Setup 2 Geometry/Probe 3 Misc.
PAGE 79
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA 4.4 January 2015 Basic configuration This section describes the various HART commands used to configure the Rosemount 3300 Series Transmitters for level measurements. The transmitter outputs a 4-20 mA signal proportional to the primary variable. Three additional variables are available through the HART signal. Table 4-1.
PAGE 80
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA January 2015 4.4.2 Measurement units 1, 3, 1 HART Comm Set transmitter units for level and temperature. 4.4.3 Reference gauge height HART Comm 1, 3, 2, 1 The Reference Gauge Height is the distance from the Upper Reference Point to the bottom of the tank (see Figure 4-1 on page 62).
PAGE 81
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA January 2015  Flexible Single HP  Rigid Single 0.5 in. (13 mm)  User Defined Note Flexible and rigid probes require different radar electronics and cannot be used with the same transmitter head. 4.4.6 Product dielectric HART Comm 1, 3, 3, 3 For interface measurements, the dielectric constant of the upper product is essential for calculating the interface level and the upper product thickness.
PAGE 82
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA January 2015 Table 4-2. Measurement Mode Model Measurement mode 3301 Level(1), Interface Immersed probe 3302 Level, Level and Interface(1), Interface Immersed probe (1) Default setting. Interface Immersed Probe is used for applications where the probe is fully immersed in liquid. In this mode, the transmitter ignores the upper product level.
PAGE 83
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA 4.4.13 January 2015 4 and 20 mA points 1, 3, 4, 3 HART Comm When setting the range values, it is possible to enter the values directly using the keypad on the Field Communicator, or you may use actual values (HART command [1, 3, 4, 2]). Keep in mind that the 20 mA value must be below the upper transition zone.
PAGE 84
Section 4: Basic Configuration/Start-Up Reference Manual 00809-0100-4811, Rev DA January 2015 4.5 Volume configuration 4.5.1 Transmitter variables 1, 1, 1, 1 HART Comm Select the Volume option to configure the transmitter for volume measurements. 4.5.2 Volume units HART Comm 1, 3, 1, 2 Select one of the following units: 4.5.
PAGE 85
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA 4.6 January 2015 Configuration using the Radar Configuration Tool The Radar Configuration Tool (RCT) is a user-friendly software tool that allows you to configure the Rosemount 3300 Series Transmitter. You can select either of the following two methods to configure a Rosemount 3300 Series Transmitter: 4.6.1  Start the Wizard for a guided installation if you are unfamiliar with the Rosemount 3300 Series.
PAGE 86
Section 4: Basic Configuration/Start-Up Reference Manual 00809-0100-4811, Rev DA January 2015 Figure 4-8. Rosemouont Hart Communication Software - Server Window Check that the selected COM port matches the connected port on the PC. 3. Check the COM port. 4. Select the COM Port option that matches the COM Port connected to the transmitter. 5. If communication is intermittent, increase Busy Retries and Error Retries to 5 and 5 respectively. 6.
PAGE 87
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA January 2015 1. Start the RCT software. 2. In the RCT workspace, select the Wizard icon (View > Tools > Wizard), or select the View > Wizard menu option. Tools Wizard 3. Select the Start button and follow the instructions. Now you will be guided through a number of dialogs allowing you to configure the transmitter.
PAGE 88
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA January 2015 4.6.5 Using the Setup function To install a Rosemount 3300 Series Transmitter by using the Setup function, do the following: 1. Start the RCT software. 2. In the RCT workspace select the Setup icon (make sure the Tools area is open), or select the View > Setup menu option. Tools Setup 78 3. Select the appropriate tab:  Info: information about the device.
PAGE 89
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA January 2015 Note When working with the Setup window, keep in mind that for all tabs, except for the Info tab, data is updated by selecting the Receive button. To download data to the transmitter, select the Send button. 4.6.6 Setup - Info The Info tab shows information about the connected transmitter. 4.6.7  Device Name: designation of the current transmitter model.  EPROM ID: current transmitter database version.
PAGE 90
Section 4: Basic Configuration/Start-Up Reference Manual 00809-0100-4811, Rev DA January 2015 This window also allows you to enter some general information about the transmitter, such as Message, Tag, Descriptor, and Date. This information is not required for the operation of the transmitter and can be left out if desired. 4.6.8 Setup - Output The Output tab lets you assign up to four transmitter variables. Typically, the PV is configured to be Product Level, Interface Level, or Volume.
PAGE 91
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA 4.6.9 January 2015 Setup - Probe The Probe tab contains information on probe type and length. The Rosemount 3300 Series Transmitter makes some initial calibrations automatically, based on the chosen probe type. The following probe types are available:  Rigid twin  Flexible twin  Coaxial  Rigid single 0.3 in. (8 mm)  Flexible single  Coaxial HTHP  Coaxial HP/C  Rigid single HTHP 0.3 in.
PAGE 92
Section 4: Basic Configuration/Start-Up 4.6.10 Reference Manual 00809-0100-4811, Rev DA January 2015 Setup - Geometry The Geometry tab contains information on reference gauge height, probe length, mounting type, nozzle inner diameter, and nozzle height. The Reference Gauge Height is the distance from the upper reference point to the bottom of the tank (see Figure 4-1 on page 62).
PAGE 93
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA January 2015 Table 4-3. Measurement Mode Model Measurement mode 3301 Level(1), interface immersed probe 3302 Level, level and interface(1), interface immersed probe (1) Default setting. Interface immersed probe is used for applications where the probe is fully immersed in liquid. In this mode the transmitter ignores the upper product level.
PAGE 94
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA January 2015 Measurements below probe end The Present Level=0... check-box controls how the level value is presented when the tank is almost empty. By selecting this check- box, the Level is set equal to zero as long as the product surface is below the probe.
PAGE 95
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA 4.6.12 January 2015 Setup - Display The Display tab allows you to specify which parameters to appear on the display panel. The display has two rows, the upper row with five characters is for the measured value, and the lower row with six characters is for the value name. The display toggles between the different variables every 2 seconds. Figure 4-10. Setup Display Tab Select one of the following options: Table 4-4.
PAGE 96
Section 4: Basic Configuration/Start-Up 4.6.13 Reference Manual 00809-0100-4811, Rev DA January 2015 Setup - Signal Quality Metrics The Signal Quality Metrics tab contains information about signal quality and surface/noise margin. Figure 4-11.
PAGE 97
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA January 2015 4.7 Special functions 4.7.1 Tri-Loop™ The Rosemount 333 HART Tri-Loop HART-to-Analog Signal Converter is capable of converting a digital HART burst signal into three additional 4-20 mA analog signals. To set the Rosemount 3300 Series Transmitter up for the HART Tri-Loop, do the following: 1. Make sure the Rosemount 3300 Series Transmitter is properly configured. 2.
PAGE 98
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA January 2015 5. Set the Rosemount 3300 Series in Burst Mode. HART command [1, 4, 5, 2, 3]. RCT: Device Commands > Details > Set Burst Mode option. 6. Select Burst option 3 = Process variables and current (Process vars/crnt). HART command [1,4,5,2,4]. 7. Install the Tri-Loop. Connect Channel 1 wires, and optionally wires for Channel 2 and Channel 3. 8. Configure Tri-Loop Channel 1: a.
PAGE 99
Reference Manual Section 4: Basic Configuration/Start-Up 00809-0100-4811, Rev DA January 2015 See the Model 333 HART® Tri-Loop HART-to-Analog Signal Converter Reference Manual (Document No. 00809-0100-4754) for further information on how to install and configure the Tri-Loop.
PAGE 100
Section 4: Basic Configuration/Start-Up January 2015 90 Reference Manual 00809-0100-4811, Rev DA Basic Configuration/Start-Up
PAGE 101
Reference Manual Section 5: Operation 00809-0100-4811, Rev DA January 2015 Section 5 Operation Display functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 5.1 Display functionality The Rosemount 3300 Series Transmitter uses the display for presentation of measurement variables.
PAGE 102
Reference Manual Section 5: Operation 00809-0100-4811, Rev DA January 2015 5.2 Error messages The display can also be used for presentation of software errors. The upper row shows error codes and the lower row shows 'ERROR'. Figure 5-2.
PAGE 103
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA January 2015 Section 6 Service and Troubleshooting Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Advanced configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 104
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA January 2015 6.2 Advanced configuration This section covers non-standard configuration. 6.2.1 User defined upper reference point If you want to specify your own upper reference point, you can do this by setting the Calibration Offset parameter. Figure 6-1.
PAGE 105
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA 6.2.2 January 2015 Plotting the measurement signal The Radar Configuration Tool (RCT) has powerful tools for advanced troubleshooting. By using the Waveform Plot function, you get an instant view of the tank signal. Measurement problems can be solved by studying the position and amplitude of the different pulses. To plot the measurement signal: 1. Start the RCT program. 2.
PAGE 106
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA January 2015 T4 - amplitude threshold that is used to detect whether the probe is fully immersed in the upper product or not. Normally, the thresholds are adjusted to approximately 50% of the signal peak amplitude. To adjust the Amplitude Thresholds, open the Tools section in the RCT Project Bar and select Device Commands > Details > Set Nominal Thresholds. To reset the default values, set Amplitude Threshold = 0 (zero).
PAGE 107
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA January 2015 The RCT allows you to view a waveform plot to analyze the measurement signal. The plot shows the signal and the thresholds used for the different amplitude peaks. By adjusting amplitude threshold T3, it is possible to detect even weak interface signals. Guidelines for amplitude threshold settings:  The amplitude threshold T3 should be approximately 50 % of the interface signal amplitude.
PAGE 108
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA January 2015 Figure 6-5. After Changing the Amplitude Threshold the Transmitter Detects the Interface The amplitude threshold is adjusted below the peak to allow the interface peak to be detected 6.2.4 High level rates The measurement signal is filtered in order to minimize the influence of disturbing noise. In most measurement situations, this does not have a noticeable effect on the response time to level changes.
PAGE 109
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA 6.2.5 January 2015 Interface measurements with fully immersed probes The Rosemount 3300 Series has a measurement option which makes it possible to handle interface measurements when the product level is not visible, for example in a full bridle pipe as illustrated in Figure 6-6. In this case, the probe is fully immersed into the upper product, and only the interface level is detected by the transmitter.
PAGE 110
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA January 2015 6.3 Service 6.3.1 Analog output calibration To calibrate the analog output current, do the following: 1. Start RCT and make sure the transmitter communicates with the PC (see section Basic Configuration/Start-Up ). 2. Under Tools, select the Device Cmds icon, or select the Device Commands option from the View menu. 3. Open the folder named Diag and double-click the Fixed Current Mode option.
PAGE 111
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA 6.3.2 January 2015 Level and distance calibration When calibrating the transmitter, it is important that the product surface is calm and the tank is not being filled or emptied. A complete calibration is performed in two steps: 1. Calibrate distance measurement by adjusting the calibration offset parameter. 2. Calibrate level measurement by adjusting the reference gauge height. Distance calibration 1.
PAGE 112
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA January 2015 6.3.3 Disturbances at the top of the tank Using the Trim Near Zone function For transmitters using the Guided Wave Radar technology, the performance in the Near Zone (referred to as the region between 0-1.6 ft (0-0.5 m) below the upper reference point) is normally somewhat limited. However, the Rosemount 3300 Series Transmitter is equipped with a software functionality that minimizes the upper transition zone.
PAGE 113
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA January 2015 If there are measurement problems in the upper part of the tank, you can use the TNZ function as described above. If the desired measurement range is below the near zone, or if disturbing objects are located below the near zone, the UNZ parameter can be used to avoid measurements above a certain level. To set the UNZ, do one of the following: 1. Select the HART command [1, 3, 3, 1]. 2.
PAGE 114
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA January 2015 6.3.4 Amplitude threshold settings The amplitude thresholds are automatically adjusted to appropriate values in order to filter out noise and other non-valid measurements from the measurement signal. The amplitude of the measurement signal, i.e. the amplitude of the signal that is reflected by the product surface, is related to the actual dielectric constant of the product.
PAGE 115
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA January 2015 By adjusting the amplitude threshold T2, the product surface is detected correctly, as illustrated in Figure 6-12. Figure 6-12. Waveform Plot after Threshold T2 was Adjusted 100 80 P2 T3 After T2 is adjusted, the product surface is correctly detected 200 60 Amplitude 250 40 T2 20 0 150 100 -20 T1 -40 50 P1 -60 0 To adjust the amplitude thresholds, select HART command [1, 4, 5, 3] or 1.
PAGE 116
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA January 2015 Using the Field Communicator To adjust amplitude threshold value: 1. Select HART command [1, 4, 5, 3]. The different amplitude thresholds appear on the display. Signal amplitude Amplitude threshold 106 2. Open the desired amplitude threshold for editing. 3. Type the desired threshold value and select ENTER. 4. Select SAVE to store the new value in the transmitter database.
PAGE 117
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA 6.3.5 January 2015 Logging measurement data To start logging, do the following: 1. Select the Monitor icon in the RCT workspace or select the Monitor option from the View menu. Start monitoring Log interval Counter Start disk logging 2. Select the desired variables to be monitored and select the Start Monitor button. Saving the log to disk 1. Select the desired variables to be monitored. 2.
PAGE 118
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA January 2015 6.3.6 Saving the transmitter configuration The RCT offers different methods to save the current transmitter configuration:  Save only the configuration specified in the Setup window.  Use the more extensive function in the Memory Map window. You can use a stored configuration file as a backup of the current configuration, or it can be distributed for service purposes.
PAGE 119
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA January 2015 To load a setup 1. Select Setup in the RCT workspace or select the Setup option from the File menu. Open Setup 2. In the Setup window, click the right mouse button, and select the Open Setup option, or From the File menu, select the Open Setup option. 3. Open the source folder and select the desired setup file. 4. Select Open.
PAGE 120
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA January 2015 6.3.7 Removing the transmitter head Note See the safety information on page 93 before removing the transmitter head. FLANGE VERSION Nut Put the protection plug here Process seal THREADED VERSION 1. Loosen the nut that connects the transmitter housing to the process seal. 2. Lift the transmitter head carefully. 3.
PAGE 121
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA 6.3.8 January 2015 Changing the probe Note See the safety information on page 93 before changing the probe. Transmitter head Nut Process seal Probe 1. Loosen the nut. 2. Remove the transmitter head from the old probe. 3. On the new probe, make sure the protection plug is removed and the upper surface of the process seal is clean.
PAGE 122
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA January 2015 6.4 Diagnostic messages 6.4.1 Troubleshooting If there is a malfunction despite the absence of diagnostic messages, see Table 6-1 for information on possible causes. Table 6-1. Troubleshooting Chart Symptom No HART communication. Possible cause • COM Port configuration does not match the connected COM port. • Cables may be disconnected. • Wrong HART address is used. • Hardware failure.
PAGE 123
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA 6.4.2 January 2015 Errors Table 6-2 is a list of diagnostic messages that may be displayed on the integral display, on the Field Communicator, in AMS® Suite, or by the RCT software. Errors normally result in an analog output alarm.
PAGE 124
Reference Manual Section 6: Service and Troubleshooting 00809-0100-4811, Rev DA January 2015 6.4.3 Warnings Table 6-3 is a list of diagnostic messages that may be displayed on the Integral Display, on the Field Communicator, or by the RCT software. Warnings are less serious than errors, and in most cases do not result in analog output alarms. Warnings are indicated by a message at the bottom of the RCT workspace.
PAGE 125
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA Appendix A Reference Data Functional specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Performance specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Physical specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 126
Reference Manual Appendix A: Reference Data 00809-0100-4811, Rev DA January 2015 A.1.2 4–20 mA HART® (output option code H) See Ordering Information in Table A.6 on page 152. A.1.3 Output Two-wire, 4–20 mA. Digital process variable is superimposed on 4–20 mA signal, and available to any host that conforms to the HART protocol (HART rev. 5). The HART signal can be used in a multidrop mode. Figure A-1.
PAGE 127
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA Smart Wireless THUM™ adapter The optional THUM adapter can be mounted directly on the transmitter or by using a remote mounting kit. IEC 62591 (WirelessHART) enables access to multi-variable data and diagnostics, and adds wireless to almost any measurement point.
PAGE 128
Reference Manual Appendix A: Reference Data 00809-0100-4811, Rev DA January 2015 Signal on alarm Standard: Low = 3.75 mA. High = 21.75 mA Namur NE43: Low = 3.6 mA. High = 22.5 mA Saturation levels Standard: Low = 3.9 mA. High=20.8 mA Namur NE43: Low = 3.8 mA. High = 20.5 mA Load limitations Maximum load resistance is determined by the voltage level of the external power supply, as described by Figure A-5, Figure A-6 and Figure A-7.
PAGE 129
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA Figure A-7. Explosion-Proof/Flameproof (Ex d) Installations R () UE (V) Note For the Ex d case, the diagram is only valid if the HART load resistance is at the + side, otherwise the load resistance value is limited to 300  A.1.4 Modbus® (output option code M) See Ordering Information Table A.6 on page 152. Output The RS-485 Modbus version communicates by Modbus RTU, Modbus ASCII, and Levelmaster protocols.
PAGE 130
Reference Manual Appendix A: Reference Data 00809-0100-4811, Rev DA January 2015 Figure A-8. Rosemount 3300 Series Wiring Using a Modbus Converter Power Rosemount 3300 Series Transmitter Modbus, Levelmaster emulation / RS-485 Control system HART modem RS-232 / RS-485 converter PC 3300 setup in RCT via tunneling Field Communicator PC 3300 setup in RCT External power supply The input voltage (UI) for Modbus is 8 to 30 Vdc. Power consumption:  < 0.5 W (with HART address = 1)  < 1.2 W (incl.
PAGE 131
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA A.1.5 Display and configuration Integral display (option code M1) The integral display toggles between the following variables:  level  distance  volume  internal temperature  interface distance  interface level  peak amplitudes  interface thickness  percent of range  analog current output Note The integral display cannot be used to configure the transmitter.
PAGE 132
Appendix A: Reference Data Reference Manual 00809-0100-4811, Rev DA January 2015 Output units For level interface, and distance:  ft  inch  m  cm  mm For volume:  ft3  inch3  US gals  Imp gals  barrels  yd3  m3  liters Output variables Rosemount 3301:  level  distance (to product surface)  volume  internal temperature  peak amplitudes For submerged probe interface measurements:  interface level  interface distance) Rosemount 3302: 122  level
PAGE 133
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA Damping 0 to 60 s (10 s is the default value) A.1.6 Temperature limits Ambient temperature The maximum and minimum ambient temperature for the electronics depends on the process temperature and on the approval (see “Product Certifications” on page 159).
PAGE 134
Appendix A: Reference Data Reference Manual 00809-0100-4811, Rev DA January 2015 ASME / ANSI flange rating 316 and 316L SST flanges according to ASME B16.5 Table 2-2.3. Max. 302 °F/580 psig (150 °C/40 bar). EN flange rating 1.4404 according to EN 1092-1 material group 13E0. Max. 302 °F/580 psig (150 °C/40 bar). Fisher & Masoneilan flange rating 316 and 316L SST flanges according to ASME B16.5 Table 2-2.3. Max. 302 °F/580 psig (150 °C/40 bar).
PAGE 135
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA Rosemount 3301 in applications where the probe is fully submerged in the liquid. If interface is to be measured, follow these criteria:  The dielectric constant of the upper product must be known and should not vary. The RCT software has a built-in dielectric constant calculator to assist the user in determining the dielectric constant of the upper product.
PAGE 136
Reference Manual Appendix A: Reference Data 00809-0100-4811, Rev DA January 2015 Table A-2. Conditions Used for Flange Strength Calculations Bolting material Gasket ASME / ANSI SST SA193 B8M Class 2 Soft (1a) with min. thickness 1.6 mm EN, JIS EN 1515-1/-2 group 13E0, A4-70 Soft (EN 1514-1) with min. thickness 1.6 mm Flange material Hub material SST A182 Gr. F316L and EN 10222-5-1.4404 SST SA479M 316L and EN 10272-1.4404 A.2 Performance specification A.2.
PAGE 137
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA Table A-3. Transition Zones Upper(1) transition zone (2) Lower transition zone Dielectric constant Rigid single lead / segmented rigid single lead Flexible single lead Coaxial Rigid twin lead Flexible twin lead 80 4 in. (10 cm) 5.9 in. (15 cm) 4 in. (10 cm) 4 in. (10 cm) 5.9 in. (15 cm) 2 4 in. (10 cm) 20 in. (50 cm) 4 in. (10 cm) 4 in. (10 cm) 8 in. (20 cm) 80 2 in. (5 cm) 1.2 in. (3 cm) 2 in.
PAGE 138
Reference Manual Appendix A: Reference Data 00809-0100-4811, Rev DA January 2015 Figure A-13. Lower Transition Zone For a flexible single lead probe with chuck, the lower transition zone is measured upwards from the upper part of the clamp. Measuring range and minimum dielectric constant 16 in. (0.4 m) to 77 ft. (23.5 m) See Table A-4 for each probe’s measuring range and minimum dielectric constant.
PAGE 139
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA Table A-5. Measuring Range and Minimum Dielectric Constant When Using Remote Housing Rigid single lead / segmented rigid single lead Maximum measuring range Flexible single lead Coaxial Rigid Flexible twin lead twin lead 72 ft. (22 m) 19 ft. 8 in. (6 m) 9 ft. 10 in. (3 m) 9 ft. 10 in. (3 m) for 8 mm probes (code 4A) 14 ft. 9 in. (4.5 m) for 13 mm probes (code 4B, 4S) 2.7 up to 36 ft. (11 m) Minimum dielectric 2.
PAGE 140
Reference Manual Appendix A: Reference Data 00809-0100-4811, Rev DA January 2015 Figure A-14. Maximum Measuring Range, Flexible Twin Lead Probe Maximum measuring range, flexible twin lead probe, ft. (m) 82.0 (25) Upper product dielectric constant 78.7 (24) 75.5 (23) 2 3 5 72.2 (22) 68.9 (21) 65.6 (20) 0 (0) 3.3 (1) 6.6 (2) 9.8 (3) Max. upper product thickness, ft. (m) 13.1 (4) 16.4 (5) Note For other product combinations, consult your local Emerson Process Management representative. A.2.
PAGE 141
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA Table A-6. Maximum Recommended Viscosity and Coating / Build-Up Coaxial Twin lead Single lead Maximum viscosity 500 cP 1500 cP 8000 cP (1)(2) Coating/build-up Coating not recommended Thin coating allowed, but no bridging Coating allowed (1) Consult your local Emerson Process Management representative in the case of agitation/turbulence and high viscous products.
PAGE 142
Appendix A: Reference Data Reference Manual 00809-0100-4811, Rev DA January 2015 A.3 Physical specification A.3.1 Material selection Emerson provides a variety of Rosemount product with various product options and configurations including materials of construction that can be expected to perform well in a wide range of applications. The Rosemount product information presented is intended as a guide for the purchaser to make an appropriate selection for the application.
PAGE 143
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA Remote housing mounting Kit that includes a flexible armored extension cable and a bracket for wall or pipe mounting. Figure A-15. Remote Housing Mounting Remote housing mounting cable: 3, 6, or 9 ft (1, 2, or 3 m) A.3.3 Tank connection and probe Tank connection The tank connection consists of a tank seal, a flange, Tri-Clamp, or NPT or BSP/G threads.
PAGE 144
Reference Manual Appendix A: Reference Data 00809-0100-4811, Rev DA January 2015 Vented flanges Available with Masoneilan and Fisher vented flanges. Vented flanges must be ordered as accessories with a 1½-in. NPT threaded process connection (code RA); see “Ordering information” on page 152. As an alternative to a vented flange, it is possible to use a flushing connection ring on top of the standard nozzle.
PAGE 145
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA Cut-to-fit probes Most of the probes can be cut in field. However, there are some restrictions for the standard coaxial probes: these can be cut up to 2 ft. (0.6 m). Probes shorter than 4.1 ft. (1.25 m) can be cut to the minimum length of 1.3 ft. (0.4 m). The PTFE covered probes cannot be cut in the field. For flexible twin lead probes, the minimum length is 3.3 ft. (1 m). Minimum and maximum probe length  Coaxial: 1.
PAGE 146
Reference Manual Appendix A: Reference Data 00809-0100-4811, Rev DA January 2015 Figure A-18.
PAGE 147
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA Weight  Flange: depends on flange size  Coaxial probe: 0.67 lb/ft. (1 kg/m)  Rigid single lead probe (0.3 in./8 mm): 0.27 lb/ft. (0.4 kg/m)  Rigid single lead probe (0.5 in./13 mm): 0.71 lb/ft. (1.06 kg/m)  Segmented Rigid Single Lead probe (0.5 in./13 mm): 0.71 lb/ft (1.06 kg/m)  Rigid twin lead probe: 0.40 lb/ft. (0.6 kg/m)  Flexible single lead probe: 0.05 lb/ft. (0.
PAGE 148
Reference Manual Appendix A: Reference Data 00809-0100-4811, Rev DA January 2015 Figure A-20. Rosemount 9901 Chamber Insallation Side-and-bottom dimension Centre-to-centre Centre-to-centre Side-and-side dimension For additional information, see the Rosemount 9901 Chamber for Process Level Instrumentation Product Data Sheet (document number 00813-0100-4601). Existing chamber A Rosemount 3300 Series Transmitter is the perfect replacement in an existing displacer chamber.
PAGE 149
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA Probe type in chamber considerations When installing a Rosemount 3300 Series in a chamber, the single lead probe is recommended. The recommended minimum chamber diameter is 4 in. (100 mm) for single flexible probes and 3 in. (75 mm) for the single rigid probe. The probe should be centered to prevent it touching the sides of the well.
PAGE 150
Reference Manual Appendix A: Reference Data 00809-0100-4811, Rev DA January 2015 Table A-7. Minimum Clearance Coaxial Rigid twin lead Flexible twin lead Rigid single Flexible single lead / segmented lead rigid single lead Recommended Enough space to nozzle fit the probe(1) diameter 4 in. (10 cm) or more 4 in. (10 cm) or more 6 in. (15 cm) or more 6 in. (15 cm) or more Min. nozzle diameter(2) 2 in. (5 cm) 2 in. (5 cm) 2 in. (5 cm) 2 in. (5 cm) 4 in. (10 cm) if smooth metallic wall. 4 in.
PAGE 151
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA Table A-10. Centering disc size recommendation for different pipe schedules Pipe schedule Pipe size 5s, 5 10s,10 40s, 40 80s, 80 120 160 (1) NA(2) 2 in. 2 in. 2 in. 2 in. 2 in. NA 3 in. 3 in. 3 in. 3 in. 3 in. NA(1) 2 in. 4 in. 4 in. 4 in. 4 in. 4 in. 4 in. 3 in. 5 in. 4 in. 4 in. 4 in. 4 in. 4 in. 4 in. 6 in. 6 in. 6 in. 6 in. 6 in. 4 in. 4 in. (1) 7 in. NA 8 in. 8 in.
PAGE 152
Reference Manual Appendix A: Reference Data 00809-0100-4811, Rev DA January 2015 A.4 Dimensional drawings Figure A-23. Rigid Single Lead Probe (Model Code 4A-4B) G 1/1½ inch ½ - 14 NPT optional adapters: M20x1.5 PG13.5 NPT 1/1½/2 inch 6.8 (173) NPT 1/1½/2 inch 6.8 (173) 4.3 (110) 4.1 (104) 4.3 (110) 4.5 (113) 9.5 (241) 9.5 (241) s52/s60 s52 2.4 (62) 1.1 (27) L < 10 ft. (3 m) L< 10 ft. (3 m) Ø 0.31 (8) or 0.51 (13): SST and Alloy probes Ø 0.47 (12) for the PTFE covered probe L < 20 ft.
PAGE 153
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA Figure A-24. Segmented Rigid Single Lead with Threaded Connection (Model Code 4S) ½ - 14 NPT optional adapters: M20x1.5 PG13.5 6.8 (173) 4.1 (104) 4.3 (110) 4.5 (113) 9.5 (241) BSP-G 1 in., s52 BSP-G 1½ in., s60 NPT 1 in., s52 NPT 1½ in., s52 NPT 2 in., s60 1.1 (27) 15.2 (385) 2.4 (62) 0.6 (15) 31.5 (800) L < 20 ft. (6 m) Optional: PTFE centering disc Optional: Bottom centering disc (SST or PTFE) Ø 0.
PAGE 154
Reference Manual Appendix A: Reference Data 00809-0100-4811, Rev DA January 2015 Figure A-25. Segmented Rigid Single Lead with Flange Connection (Model Code 4S) ½ - 14 NPT optional adapters: M20x1.5 6.8 (173) 4.1 (104) 4.3 (110) 4.5 (113) 9.5 (241) 0.6 (15) 15.2 (385) 31.5 (800) L < 20 ft. (6 m) Optional: PTFE centering disc Optional: Bottom centering disc (SST or PTFE) Ø 0.51 (13) Dimensions are in inches (millimeters).
PAGE 155
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA Figure A-26. Flexible Single Lead Probe (Model Code 5A-5B) ½ - 14 NPT optional adapters: M20x1.5 PG13.5 G 1/1½ inch NPT 1/1½/2 inch NPT 1/1½/2 inch 6.8 (173) 6.8 (173) 4.3 (110) 4.1 (104) 4.3 (110) 4.5 (113) 9.5 (241) 9.5 (241) s52/s60 2.4 (62) 1.1 (27) L 77 ft. (23.5 m) L 77 ft. (23.5 m) Ø 0.16 (4): SST probe Ø 0.28 (7): PTFE covered probe Ø 0.16 (4): SST probe Ø 0.28 (7): PTFE covered probe 5.
PAGE 156
Reference Manual Appendix A: Reference Data 00809-0100-4811, Rev DA January 2015 Figure A-27. Coaxial Probe (Model Code 3A-3B) NPT 1/1½/2 inch G 1/1½ inch 6.8 (173) 4.3 (110) NPT 1/1½/2 inch 6.8 (173) ½ - 14 NPT optional adapters: M20x1.5 PG13.5 9.5 (241) 4.1 (104) 4.3 (110) 4.5 (113) 9.5 (241) s52/s60 2.4 (62) 1.1 (27) 1 in., 1½ in.: s52 2 in.: s60 L 20 ft. (6 m) L 20 ft. (6 m) Ø 1.1 (28) Ø 1.1 (28) Flange 6.8 (173) 4.1 (104) 4.3 (110) 4.5 (113) 9.5 (241) L 20 ft.
PAGE 157
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA Figure A-28. Rigid Twin Lead Probe (Model Code 1A) NPT 1½ / 2 inch G 1½ inch 6.8 (173) ½ - 14 NPT optional adapters: M20x1.5 PG13.5 NPT 1½ / 2 inch 6.8 (173) 4.1 (104) 4.3 (110) 4.3 (110) 4.5 (113) 9.6 (244) 9.6 (244) s60 1.8 (45) 1.1 (27) L 10 ft. (3 m) 1½ in.: s52 2 in.: s60 L 10 ft. (3 m) Ø 0.31 (8) Ø 0.31 (8) Ø 0.24 (6) Ø 0.24 (6) 1.0 (25) 1.0 (25) 6.8 (173) Flange 4.3 (110) 4.1 (104) 4.
PAGE 158
Reference Manual Appendix A: Reference Data 00809-0100-4811, Rev DA January 2015 Figure A-29. Flexible Twin Lead Probe with Weight (Model Code 2A) 6.8 (173) 6.8 (173) ½ - 14 NPT optional adapters: M20x1.5 PG13.5 NPT 1½ / 2 inch NPT 1½ / 2 inch G 1½ inch 4.3 (110) 4.1 (104) 4.3 (110) 4.5 (113) 9.6 (244) 9.6 (244) s60 1.8 (45) 1.1 (27) L 77 ft. (23.5 m) L 77 ft. (23.5 m) Ø 0.16 (4) 1½ in.: s52 2 in.: s60 Ø 0.16 (4) Ø 0.16 (4) Ø 0.16 (4) 3.5 (90) 3.5 (90) Ø 1.4 (35) Ø 1.4 (35) 6.
PAGE 159
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA Figure A-30. Bracket Mounting Pipe diameter max 2.5 in. (64 mm) 5.2 (133) Pipe mounting (vertical pipe) Pipe mounting (horizontal pipe) 2.2 (57) 0.3 (7) 2.8 (70) 0.8 (20) Wall mounting Hole pattern wall mounting Dimensions are in inches (millimeters).
PAGE 160
Reference Manual Appendix A: Reference Data 00809-0100-4811, Rev DA January 2015 Figure A-31. Remote Housing 5.2 (133) 3, 6, 9 ft. (1, 2, or 3 m) Rmin 1.4 (35) Hmin: 6.9 (175) Dimensions are in inches (millimeters).
PAGE 161
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA A.5 Proprietary flanges Recessed face Raised face Dimensions are in inches (millimeters).
PAGE 162
Reference Manual Appendix A: Reference Data 00809-0100-4811, Rev DA January 2015 A.6 Ordering information Table A-12. Rosemount 3301 and 3302 level and/or interface in liquids ordering information The starred options (★ ) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.
PAGE 163
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA 3A Coaxial (for level measurement) Flange / 1-in., 11/2-in., 2-in. thread 4A Rigid single lead 0.3 in. (8 mm) 4S Segmented rigid single lead 0.5 in. (13 mm) Flexible single lead with chuck Flange / 1-in., 11/2-in., 2-in. thread / Tri-Clamp Flange / 1-in., 11/2-in., 2-in. thread / Tri-Clamp Flange / 1-in., 11/2-in., 2-in. thread / Tri-Clamp Min.: 1 ft. 4 in. (0.4 m) Max: 19 ft. 8 in. (6 m) Min.: 1 ft. 4 in. (0.
PAGE 164
Reference Manual Appendix A: Reference Data 00809-0100-4811, Rev DA January 2015 UB VB XB YA YB ZA ZB 50A, 20K 80A, 20K 100A, 20K 150A, 10K 150A, 20K 200A, 10K 200A, 20K Threaded connections(6) Probe type RA 1½-in. NPT thread RC 2-in. NPT thread RB 1-in. NPT thread SA 1½-in. BSP (G 1½ in.) thread SB 1-in. BSP (G 1-in.
PAGE 165
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA IM KA(9) KB(9) KC(9) KD KE KF Technical Regulations Customs Union (EAC) Intrinsic Safety (consult factory for details) ATEX and CSA flameproof/explosion-proof FM and CSA explosion-proof ATEX and FM flameproof/explosion-proof ATEX and CSA intrinsic safety FM and CSA intrinsic safety ATEX and FM intrinsic safety Options Display M1 ★ Integral digital display Hydrostatic testing P1(10) ★ Hydrostatic testing Materials ce
PAGE 166
Appendix A: Reference Data January 2015 Reference Manual 00809-0100-4811, Rev DA Cx - special configuration (software) C1 C4 C5 (17) C8 Factory configuration (Configuration Data Sheet required with order, available at www.rosemount.
PAGE 167
Appendix A: Reference Data Reference Manual January 2015 00809-0100-4811, Rev DA Table A-13. Rosemount 3301 and 3302 accessories The starred options (★ ) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.
PAGE 168
Appendix A: Reference Data Reference Manual 00809-0100-4811, Rev DA January 2015 HART modem and cables 03300-7004-0001 03300-7004-0002 MACTek Viator HART modem and cables (RS232 connection) MACTek Viator HART modem and cables (USB connection) ★ ★ (1) If a centering disc is required for a flanged probe, the centering disc can be ordered with options Sx or Px, see page 155.
PAGE 169
Reference Manual Appendix B: Product Certifications 00809-0100-4570, Rev AC January 2015 Appendix B Product Certifications Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hazardous locations certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 170
Reference Manual Appendix B: Product Certifications 00809-0100-4570, Rev AC January 2015 High voltage that may be present on leads could cause electrical shock.      B.2 Avoid contact with leads and terminals. Make sure the main power to the radar transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the transmitter.
PAGE 171
Reference Manual Appendix B: Product Certifications 00809-0100-4570, Rev AC B.3 January 2015 Hazardous locations certifications The Rosemount 3300 Series Guided Wave Radar level and interface transmitters that have the following labels attached have been certified to comply with the requirements of the approval agencies noted. B.3.1 North American certifications Factory Mutual (FM) approvals Project ID: 3013394 Figure B-1.
PAGE 172
Appendix B: Product Certifications Reference Manual 00809-0100-4570, Rev AC January 2015 Canadian Standards Association (CSA) approval Certificate 1250250. Figure B-2. Approval Label Canadian Standards Association (CSA) E6 Explosion-proof for Class I, Division 1, Groups C and D. Dust-ignition proof for Class II, Division 1 and 2, Groups G and coal dust. Dust-ignition proof for Class III, Division 1, hazardous locations [Ex ia IIC T6]. Ambient temperature limits: -50°C to + 85°C.
PAGE 173
Reference Manual Appendix B: Product Certifications 00809-0100-4570, Rev AC B.3.2 January 2015 European certifications ATEX approval Special Conditions For Safe Use (X): 1. On application of the transmitter with plastic-covered probes, in an explosive gas atmosphere, precaution shall be taken to avoid danger of ignition due to electrostatic charges on the probe. 2.
PAGE 174
Reference Manual Appendix B: Product Certifications 00809-0100-4570, Rev AC January 2015 Table B-1.
PAGE 175
Reference Manual Appendix B: Product Certifications 00809-0100-4570, Rev AC January 2015 Special Conditions For Safe Use (X): 1. The apparatus is not capable of withstanding the 500V test as defined in Clause 6.3.13 of EN60079-11:2012. This must be considered in any installation. 2. The Rosemount 3300 Series enclosure is made of aluminum alloy and given a protective polyurethane paint finish; however, care should be taken to protect it from impact or abrasion if located in zone 0. 3.
PAGE 176
Appendix B: Product Certifications Reference Manual 00809-0100-4570, Rev AC January 2015 Special Conditions For Safe Use (X): 1. The apparatus is not capable of withstanding the 500 V test as defined in Clause 6.3.13 of EN 60079-11:2012. This must be considered in any installation. 2. The Rosemount 3300 Series enclosure is made of aluminum alloy and given a protective polyurethane paint finish; however, care should be taken to protect it from impact or abrasion. 3.
PAGE 177
Reference Manual Appendix B: Product Certifications 00809-0100-4570, Rev AC B.3.4 January 2015 Brazilian certifications NCC/INMETRO Approvals Special Conditions For Safe Use (X): 1. On application of the transmitter with plastic covered probes, in an explosive gas atmosphere, precaution shall be taken to avoid danger of ignition due to electrostatic charges on the probe. 2.
PAGE 178
Appendix B: Product Certifications Reference Manual 00809-0100-4570, Rev AC January 2015 Special Conditions For Safe Use (X): 1. When the equipment is used in a hazardous area, the programming port must not be used. 2. The metal enclosure must be electrically connected to a grounding terminal. The driver used for the connection must be equivalent to a copper cable with 4 mm2 section. The apparatus is not capable of withstanding the 500 V test as defined in Clause 6.3.12 of ABNT NBR IEC 60079-11.
PAGE 179
Reference Manual Appendix B: Product Certifications 00809-0100-4570, Rev AC B.3.5 January 2015 Chinese certifications National Supervision and Inspection Center for Explosion Protection and Safety of Instrumentation (NEPSI) approvals E3 Flameproof: GYJ12.1037X Ex d ia IIC T6~T4 Gb, DIP A21 TA85 °C~TA135 °C IP66 Um = 250 V Approval valid for HART and Modbus® options. I3 Intrinsically Safe: GYJ11.1537X Ex ia IIC T4 (-50 °C < Ta < +70 °C) Ui = 30 Vdc, Ii = 130 mA, Pi = 1.
PAGE 180
Appendix B: Product Certifications B.3.7 Reference Manual 00809-0100-4570, Rev AC January 2015 IECEx certifications IECEx approval Conditions of Certification (X): 1. On application of the transmitter with plastic covered probes, in an explosive gas atmosphere, precaution shall be taken to avoid danger of ignition due to electrostatic charges on the probe. 2.
PAGE 181
Reference Manual Appendix B: Product Certifications 00809-0100-4570, Rev AC January 2015 Conditions of Certification (X): 1. The apparatus is not capable of withstanding the 500V test as defined in Clause 6.3.13 of EN60079-11:2012. This must be considered in any installation. 2. The Rosemount 3300 Series enclosure is made of aluminum alloy and given a protective polyurethane paint finish; however, care should be taken to protect it from impact or abrasion if located in zone 0. 3.
PAGE 182
Appendix B: Product Certifications B.4 Reference Manual 00809-0100-4570, Rev AC January 2015 Other certifications Overfill protection U1 B.5 WHG Overfill Approval: TÜV-tested and approved by DIBt for overfill protection according to the German WHG regulations. Certificate: Z-65.16-416 Available for HART option. Approval drawings This section contains Factory Mutual, Canadian Standards and TIIS installation drawings.
PAGE 183
Product Certifications Dust-Tigth seal must be used when installed in Class II and Class III environments. Control equipment connected to the barrier must not use or generate more than 250 Vrms or Vdc. Resistance between Intrinsically Safe Ground and Earth Ground must be less than 1.0 ohm. Installations should be in accordance with ANSI/ISA-RP12.6 "Installation of Intrinsically Safe Systems for Hazardous Locations" and the National Electric Code (ANSI/NFPA 70).
PAGE 184
174 A B C D 4 3 30V 30V D 130 mA 130 mA 130 mA Ii (Imax) 0 nF 0 nF 0 nF Ci 0 uH 0 uH 0 uH Li 1W 1W 1W Pi 5 4 Product options bearing the Dual Seal marking on the label meets the Dual Seal requirements of theANSI/ISA 12.27.01. No additional process sealing is required. For the in-service limits applicable to a specific model, see Process Pressure/Temperature range in Appendix A of the Reference manual. NOTE 4.
PAGE 185
Reference Manual Appendix B: Product Certifications 00809-0100-4570, Rev AC January 2015 Figure B-11. Installation Drawing for Hazardous Location Installation of TIIS Approved Apparatus TIIS-R-IS 2007/3/27 1) (TIIS) 3301/3302 Ex d [ia] IIB T6, Uo = 25.2V Ex ia IIB T6 Io = 159mA Po = 1.
PAGE 186
Appendix B: Product Certifications Reference Manual January 2015 00809-0100-4570, Rev AC 176 Product Certifications
PAGE 187
Reference Manual Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter 00809-0100-4811, Rev DA Appendix C January 2015 Rosemount 3300 Series with HART® to Modbus® Converter Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Workflow . . . . . . . . . . . . . . . . . . .
PAGE 188
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA January 2015 Failure to follow safe installation and service guidelines could result in death or serious injury. Make sure the transmitter is installed by qualified personnel and in accordance with applicable code of practice.  Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.
PAGE 189
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA January 2015 Figure C-1. System Overview 3300 transmitter enclosure Modbus and Levelmaster communication 3300 transmitter electronics HART signals Remote Terminal Unit HART to Modbus Converter HART signals RCT/ Field Communicator During normal operation, the HMC “mirrors” the contents of process variables from the 3300 transmitter to the Modbus registers.
PAGE 190
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter C.5 Reference Manual 00809-0100-4811, Rev DA January 2015 Electrical installation Note For general electrical installation requirements, including grounding requirements, refer to “Electrical installation” on page 52. To connect the Rosemount 3300 Series: 180 1. Disconnect/shut off the electrical power to transmitter head and then open the instrument cover. Do not remove the cover in an explosive atmosphere with a live circuit. 2.
PAGE 191
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA January 2015 Figure C-2. Field Wiring Connections 120 RS-485 Bus B 120 A Power Supply HART + HART - 120 C.5.1 In case it is the last transmitter on the bus, connect the 120termination resistor Connection terminals The connection terminals are described in Table C-1 below: Table C-1.
PAGE 192
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA January 2015 Figure C-3. Connection Terminals for Rosemount 3300 with HART to Modbus Converter HART + C.5.2 C.5.3 HART - RS-485 bus  The Rosemount 3300 Series Transmitter does not provide electrical isolation between the RS-485 bus and the transmitter power supply.  Maintain a bus topology and minimize stub length.
PAGE 193
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA January 2015 Figure C-4. Multidrop Connection of 3300 Transmitters 120 120 B A RS-485 Bus Modbus Master Z Power Supply Internal Ground Screw Internal Ground Screw External Ground Screw External Ground Screw Alternatively, the Rosemount 3300 Series Transmitters can be installed as shown in Figure C-5.
PAGE 194
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA January 2015 Star topology For a Star Topology Connection of the Rosemount 3300 Series, the transmitter with the longest cable run needs to be fitted with a 120- termination resistor. Figure C-6. Star Topology Connection of 3300 Transmitters For Star Topology connection, connect the 120 termination resistor to the transmitter with the longest cable run. C.
PAGE 195
Reference Manual Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter 00809-0100-4811, Rev DA January 2015 The transmitter will continue to use a communication protocol once communication has been established. To configure the 3300 level transmitter using RCT and the MA (+), MB (-) terminals, do the following: 1. Connect the RS-485 Converter to the MA (+), MB (-) terminals. 2. Connect the power wires (or cycle power) to the transmitter. 3. Wait 20 seconds. 4.
PAGE 196
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA January 2015 page 179. Note that the power supply must be connected during configuration, see also “Electrical installation” on page 180. Note Measurement data is not updated to the Modbus Master when a configuration tool is connected. C.
PAGE 197
Reference Manual Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter 00809-0100-4811, Rev DA C.8.1 January 2015 Using RCT to change communication parameters Note To change Modbus communication parameters, the Rosemount 3300 Series Transmitter must use HART address 1, the default address. Note After changing communication parameters, disconnect the HART modem and wait at least 60 seconds for the change to take effect.
PAGE 198
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA January 2015 5. In the Modbus Setup window, select Modbus protocol and enter the desired Modbus address. 6. Enter the baud rate, parity, and stop bits, then select OK. It is also possible to enter a user-defined Modbus Message in the Modbus String area. See separate sections below for more details regarding each Modbus protocol. C.8.
PAGE 199
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA January 2015 Modbus RTU Parameter Configuration Example You want to use address 44 for the 3300 transmitter, and the following communication parameters are used by the host: Table C-4.
PAGE 200
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA January 2015 To reset the communication parameters to default Levelmaster settings, use the following Modbus Message: HMC M2 Levelmaster Parameter Configuration Example You want to use address 2 for the Rosemount 3300 Series Transmitter and the host uses the following parameters: Table C-6.
PAGE 201
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA January 2015 Table C-7. Implemented Functions of Levelmaster Protocol Input format Description Output format UnnN? Return ID number UnnNnnCcccc UnnNmm Set ID number UnnNOKCcccc UnnF? Return number of floats UnnFxCcccc UnnFx? Set number of floats UnnFOKCcccc Unn? Return floats and other data UnnDddd.ddFfffEeeeeWwwwCcccc(1) (1) In this case, number of floats is set to 1.
PAGE 202
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA January 2015 To reset the communication parameters to default Modbus ASCII settings, use the following Modbus Message: HMC M1 Modbus ASCII Parameter Configuration Example You want to use address 246 for the Rosemount 3300 Series Transmitter and the host uses the following parameters: Table C-10.
PAGE 203
Reference Manual Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter 00809-0100-4811, Rev DA C.9 January 2015 Alarm handling Note If the Modbus communication setup has been changed, but the transmitter has not yet started to use the new configuration, then you need to disconnect the HART modem and wait up to 60 seconds for the change to take effect.
PAGE 204
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA January 2015 4. Select Modbus Setup. 5. Enter the Modbus Message, and select OK. See below for available Alarm Output Modbus Messages. Modbus RTU Message Alarm Output HMC EN Not a number (NaN), default HMC EF Freeze, hold last value HMC EU U-0.1 User defined value, -0.1 in this example Levelmaster Message Alarm Output HMC M2 EH High value, 999.99, default HMC M2 EL Low value, -99.
PAGE 205
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA C.9.2 January 2015 Use status information to evaluate measurement validity The transmitter updates status information about the current measurement, and this status information is available as a bitfield register through Modbus communication. By monitoring the status information it is possible to determine if the current measurement output value is valid.
PAGE 206
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter C.10.1 Reference Manual 00809-0100-4811, Rev DA January 2015 Input registers The register area starting with 1300 can be configured to have any of the four format codes. The configuration is done by setting FloatingPointFormatCode register (holding register 3000) to 0-3, as shown in Table C-11. This configuration can be done with the Rosemount Radar Master program.
PAGE 207
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA January 2015 Table C-13. Output Variables for Floating Point Format Code 0 Register name Register number Note Slave 1 Status 2000 Bit information in bitfield: Bit 0: Invalid Measurement Slave 1 PV. Bit 1: Invalid Measurement Slave 1 SV. Bit 2: Invalid Measurement Slave 1 TV. Bit 3: Invalid Measurement Slave 1 FV.
PAGE 208
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA January 2015 Table C-15. Output Variables for Floating Point Format Code 3 Register name Register number Note Slave 1 Status 2200 Bit information in bitfield: Bit 0: Invalid Measurement Slave 1 PV. Bit 1: Invalid Measurement Slave 1 SV. Bit 2: Invalid Measurement Slave 1 TV. Bit 3: Invalid Measurement Slave 1 FV.
PAGE 209
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA C.11 January 2015 Specific Modbus host configuration The Remote Terminal Unit needs to be configured to communicate and correctly interpret data when reading input registers from the Rosemount 3300 Series Transmitter. Baud rate The specified baud rates below are recommendations.
PAGE 210
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA January 2015 Table C-18. Parameter Values (in case of Emerson Process Management ROC800 Series) Parameter Value Baud Rate 9600 Floating Point Format Code 0 RTU Data Type Conversion Code 66 Input Register Base Number 0 The Input Register Base Number needs to be added to the Input Register address of the Rosemount 3300 Series Transmitter.
PAGE 211
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA C.11.3 January 2015 ABB TotalFlow Figure C-10. Wiring Diagram for Connecting 3300 Modbus to ABB TotalFlow Table C-20.
PAGE 212
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA January 2015 Table C-21. Parameter Values (in case of Thermo Electron Autopilot) Parameter Value Baud Rate 9600 Floating Point Format Code 1 RTU Data Type IEEE Flt 2R Input Register Base Number 0 The Input Register Base Number needs to be added to the Input Register address of the Rosemount 3300 Series Transmitter. In this case, register 1302 needs to have 1302 entered as the address etc.
PAGE 213
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA C.11.6 January 2015 ScadaPack Figure C-13. Wiring Diagram for Connecting 3300 Modbus to SCADAPack 32 + 8 to + 30 Vdc (max. rating) Power Supply REF Table C-23.
PAGE 214
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter C.12 Reference Manual 00809-0100-4811, Rev DA January 2015 Troubleshooting No communication on RS-485 bus (MA (+), MB (-))  Check that the cables are connected  Check that PWR+ is connected to + and PWR- is connected to - on the power supply  Make sure the 3300 transmitter is supplied with 8-30 Vdc (max.
PAGE 215
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA C.13 January 2015 HMC Firmware Upgrade in Rosemount Radar Master The HMC firmware is upgraded using Rosemount Radar Master (RRM). A detailed description on how to carry out the firmware upgrade is shown on the following pages. Note All settings in the HMC will be lost after upgrading the transmitter.
PAGE 216
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA January 2015 4. Search for and connect to device. a. Select Device > Search to open the Search Device window. If the HMC is configured for Modbus ASCII or Levelmaster communication, cycle the power to the transmitter and then open the Search Device window. (The HMC will then communicate using Modbus RTU for 20 seconds and under that time it is possible to connect with RRM.) 5. 6. 206 b.
PAGE 217
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA 7. January 2015 Upload HMC firmware to device. a. Select Service > Upload Firmware. b. Select Browse and navigate to the folder containing the HMC firmware file. c. Select the *.cry file, and select Open. 8. When upload is finished, select Tools > Diagnostics. 9. Select Device Errors and check for “Checksum”. Checksum 10. If “Checksum” is on the list, do the following: a.
PAGE 218
Appendix C: Rosemount 3300 Series with HART® to Modbus® Converter Reference Manual 00809-0100-4811, Rev DA January 2015 Note An error message might be displayed when performing the Reset to Factory Settings operation. The operation has been successful if the checksum error has been cleared. d. Select Tools > Restart Device. e. Select Tools > Diagnostics, and then select Device Errors to verify that the “Checksum” error is no longer present. If it is still present, follow the steps f to j. f.
PAGE 219
Reference Manual Index 00809-0100-4811, Rev DA January 2015 Index Numerics 20 mA point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64, 73 4 and 20 mA points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 4 mA point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64, 80 751 Field Signal Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 A Agitators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 220
Reference Manual Index 00809-0100-4811, Rev DA January 2015 Installation cable selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 cable/conduit entries . . . . . . . . . . . . . . . . . . . . . . . . . . 52 flange connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 free space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 mounting considerations . .
PAGE 221
Reference Manual 00809-0100-4811, Rev DA Index January 2015 Tank dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Tank geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62, 94 Tank shape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 66 Tank type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64, 74 Threaded connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Threshold settings .
PAGE 222
Index January 2015 Index-4 Reference Manual 00809-0100-4811, Rev DA Index
PAGE 223
PAGE 224
Reference Manual 00809-0100-4811, Rev DA January 2015 Emerson Process Management Rosemount Measurement 8200 Market Boulevard Chanhassen, MN 55317 USA Tel (USA) 1 800 999 9307 Tel (International) +1 952 906 8888 Fax +1 952 906 8889 Emerson Process Management Blegistrasse 23 P.O. Box 1046 CH 6341 Baar Switzerland Tel +41 (0) 41 768 6111 Fax +41 (0) 41 768 6300 Emerson FZE P.O.