Installation Manual DRAFT Orion EMS 1
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Table of contents FCC....................................................................................................................... and IC statements 6 FCC statements .............................................................................................................................................. Industry .............................................................................................................................................. Canada statements 6 6 1. Introduction .
3.4.2.2 ............................................................................................................................................................................................ Low voltage (Orion Thermostat-Original-LV) 40 3.4.3 ............................................................................................................................................................................................ Fan 42 3.4.4 .............................................................
Other ............................................................................................................................................................................................ guest door locks than VingCard 79 To............................................................................................................................................................................................ set up the online network 80 To.............................................................
FCC and IC statements FCC statements Changes or modifications to the equipment not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
1. Introduction Energy is a large cost for hotels, and EMS (Energy Management System) is a way of achieving energy savings in guest rooms.
Note: The gateway is not used in offline scenarios; see Appendix D for details. Note: For each room number, it is possible to have either one wired thermostat up to five motion sensors up to five door switches OR one thermostat controller up to five battery thermostats up to five motion sensors up to five door switches Note: The best conditions for Orion EMS are obtained if also the locks are online and commissioned to the same online network as the thermostat and the motion sensor.
2. To install the software 2.1 To install a VISIONLINE option If the Orion EMS option (and Online option) has been ordered together with the VISIONLINE software, it is included in the license code and will be set in the software when the license code is entered. If the option(s) should be added to the system at a later occasion, when the license code has already been entered and system ID is therefore set, an option code is used instead. Several software options can be included in one option code.
3. To install the Orion EMS devices 3.1 To install a thermostat controller Note: The thermostat controller is only applicable for Orion Thermostat-Original-LV. Important: The thermostat controller may not be sealed into a metal box. If the configuration with thermostat controller is used, the thermostat controller is the master of the in-room system. This item has a built-in router via which it communicates with the VISIONLINE software (or Orion EMS software, if applicable) and the devices within the room.
3.1.2 To mount a thermostat controller Figure 3 Figure 4 The thermostat controller is designed 1. to be installed on a standard US or European single gang switch box. Figure 3 shows the five screw holes on the back of the thermostat controller. 2. Note: The thermostat controller may also be installed inside an air handler as long as it in not encased in metal. The mounting bracket is attached using five screws and can then be snapped into place on the mounting bracket as shown in Figure 4.
3.2 To install a thermostat (Orion Thermostat-Zen-HV) Important: This thermostat directly controls high voltage circuits and must be installed by a licensed electrician. Important: All local codes must be followed when installing this thermostat. The thermostat will control a variety of HVAC systems and the installation will vary based on the type of system to which it is installed. Figure 5 The master controller of the in-room system is the thermostat, shown in Figure 5.
3.2.1 Step-by-step procedure (Orion Thermostat-Zen-HV) For a new thermostat, the following steps must be followed: 1. Make sure that the thermostat has got the latest available firmware: - Plug the service cable (see Figure 6) into the thermostat. - In Orion Service (see Figure 7): choose the Versions alternative and click the Readout button. See Quick reference guide Orion Service for more information about the software. 2. Mount the thermostat according to here. 3.
3.2.
3.2.3 To mount a thermostat (Orion Thermostat-Zen-HV) Figure 10 Figure 11 Figure 12 1a. If US junction box is applicable: mount the wall brac ket to the junc tion box ac c ording to Figure 1 0 , us ing the two s c rews that are enc los ed with the junc tion box. 1b. If EU junction box is applicable: mount the wall brac ket to the junc tion box ac c ording to Figure 1 1 , us ing the two s c rews that are enc los ed with the junc tion box. 1c.
3.2.4 To wire a thermostat (Orion Thermostat-Zen-HV) The thermostat has got two terminal blocks for external connections; one for low voltage and one for high voltage. The different terminals are specified in Figure 17 below. See details about the low voltage terminal block here and about the high voltage terminal block here.
3.2.4.1 Low voltage terminal block (Orion Thermostat-Zen-HV; 12 pole; 3.5mm spacing) Note: All parameters should be set up in VISIONLINE; see the section To set up a thermostat profile for details. The Orion Service software can be used for testing parameters, but once a parameter configuration is approved the parameter should be updated in the thermostat profile in VISIONLINE. Note: For connection examples, click the links in the left column of Table 1 below.
3.2.4.2 High voltage terminal block (Orion Thermostat-Zen-HV; 8 pole; 5.0mm spacing) Note: All parameters should be set up in VISIONLINE; see the section To set up a thermostat profile for details. The Orion Service software can be used for testing parameters, but once a parameter configuration is approved the parameter should be updated in the thermostat profile in VISIONLINE. Note: For connection examples, click the links in the left column of Table 2 below.
3.2.4.3 Connection examples for solid state switch output Figure 19 3.2.4.
3.2.4.5 Connection examples for extra input It should be set up in VISIONLINE (or, for test purposes, in Orion Service) if NO (normally open) or NC (normally closed) switches are used; see details here. Note: NO/NC refers to the state of the switch when the card is not inserted, or motion is not detected.
3.2.4.6 Connection examples for wired door switch It should be set up in VISIONLINE (or, for test purposes, in Orion Service) if NO (normally open) or NC (normally closed) switches are used; see details here. Note: NO/NC refers to the state of the switch when the door or window is open.
3.2.4.7 Connection examples for outputs N, L, RV, Y and W In HVAC (Heating Ventilation and Air Conditioning) systems, a difference is often made between 2-pipe systems and 4-pipe systems. In a 2-pipe system, there is one pipe in and one pipe out; both pipes either have cold water or hot water. If there is cold water in the pipes, the air conditioning can only be used for cooling. If there is hot water in the pipes, the air conditioning can only be used for heating.
Other connection examples for the outputs N, L, RV, Y and W: Figure 24 23 DRAFT 66 8003 002-11
3.2.4.8 More about live output All loads below each have two connections: Fan 1 - Fan 3 W output (heat output) Y output (cool output) RV output The thermostat is connected to 110VAC or 230VAC. To be able to disconnect a load, one of the connections is broken by one of the two items below: relay (applicable for Fan 1 - Fan 3) triac (applicable for W output, Y output and RV output) 'Neutral' is connected to one of the load connections, while 'Live' is connected to the other connection; see Figure 25.
3.2.4.10 Connection example for floating valve A floating valve has three connections: one for opening the valve (W for heating valve and Y for cooling valve) one for closing the valve (RV output) one for ground; COM (neutral) One of the three connections is always fully closed. While one of the valves is activated, the valves open slowly during the desired time, and while deactivating the valves close slowly for the desired time.
3.3 To install a thermostat (Orion Thermostat-Original-LV) Important: The thermostat is only to be installed by qualified installers. All local codes must be followed when installing a thermostat. The thermostat will control a variety of HVAC systems and the installation will vary based on the type of system to which it is installed. Important: Do not connect the Orion Thermostat-Original-LV directly to high voltage as this will destroy the thermostat.
3.3.1 Step-by-step procedure (Orion Thermostat-Original-LV) For a new thermostat, the following steps must be followed: 1. Make sure that the thermostat has got the latest available firmware: - Plug the service cable (see Figure 29) into the thermostat. - In Orion Service (see Figure 30): choose the Versions alternative and click the Readout button. See Quick reference guide Orion Service for more information about the software. 2. Mount the thermostat according to here. 3.
3.3.2 Thermostat dimensions (Orion Thermostat-Original-LV) Figure 31 shows the dimensions of the thermostat. The design allows the unit to be mounted onto a US or European single junction box.
3.3.3 To mount a thermostat (Orion Thermostat-Original-LV) If there are no existing thermostats, a few important items should be considered in determining placement: Do not mount the thermostat in the direct air flow of the air handler. Do not mount the thermostat in direct sunlight. Do not mount the thermostat directly above or behind any heat generating device such as a light or a TV. Generally, the thermostat should be mounted about 1.
3.3.5 To wire a thermostat (Orion Thermostat-Original-LV) Table 3 shows the inputs and outputs for Orion Thermostat-Original-LV which are connected via the wiring harness supplied with the thermostat.
Configuration with thermostat controller If the thermostat controller is used, the wiring harness is connected on the thermostat controller front. Configuration without thermostat controller If no thermostat controller is used, the wiring harness is connected on the back of the thermostat.
3.3.5.1 Recommended wire specification (Orion Thermostat-Original-LV) It is recommended to use 0,82 – 0,33 mm2 / 18 – 22 AWG (equivalent) stranded solid copper wire (Plenum rated if required by local code) from the Orion ThermostatOriginal-LV to the HVAC system or line to low voltage interface. The same can be used if installing a wired door switch. The number of conductors to the HVAC system will depend on the particular installation. A 2-conductor wire is required for the wired door switch. 3.3.5.
3.3.5.3 Line to low voltage conversion (Orion Thermostat-Original-LV) Figure 36 shows the wiring diagram for connecting to a line to low voltage conversion kit. This kit is typically located in the control box of the HVAC system or in close proximity to the unit. Note: Local codes must be followed when installing the line to low voltage conversion kit.
3.3.5.4 RS-485 interface (Orion Thermostat-Original-LV) Next to the 14-pin contact for the wiring harness described here, there is a 3-pin contact for RS-485 communication; see Figure 47. The three RS-485 wires which should be connected to the corresponding wires on the 3rd party RS-485 equipment are described in Table 5. Wire Color Description C Twisted pair data bus A: Red B: White Common reference Black Table 5 A is the non-inverting pin and B is the inverting pin.
3.3.5.5 To connect a wired door switch (Orion Thermostat-Original-LV) If a wired door switch will be used to monitor the position of the door, it is recommended to use a magnetic 2-wire door switch. These wires are connected to the thermostat wiring harness as follows: If the door is exterior (leads to the outside), connect the wires to the orange/ blue (exterior door input) wire and the white/black wire of the thermostat wiring harness.
3.4 To set up a thermostat profile All thermostats that are mounted in the premises must be set up in the Thermostats list of the VISIONLINE software. Each thermostat must also belong to a thermostat profile, e.g. a template with certain thermostat parameters. The thermostat profiles are set up in the Thermostat profiles list in VISIONLINE.
3.4.2.1 High voltage (Orion Thermostat-Zen-HV) If 'High voltage' is chosen at Model, the additional choices Input configuration and Extra input configuration will be shown; see details in steps 1-5 below. 1. At Ext. input (extra input), choose between 'Normally open' and 'Normally closed'. 2. At DSW ext. input (door switch exterior input), choose between 'Normally open' and 'Normally closed'. 3. At DSW int. input (door switch interior input), choose between 'Normally open' and 'Normally closed'. 4.
If '2-pipe fan coil with automatic switching' is chosen at Type, the alternatives Pipe sensor and Trigger level will be shown. 1. If the pipe sensor is a bimetal switch (open or closed depending on the temperature it senses), choose at Pipe sensor the applicable one of 'Cooling' and 'Heating'. 2. If the pipe sensor is an 1k NTC resistor, a Trigger level (in the range 0-100%) for switching between heat and cool should be entered.
If 'Floating valve' is chosen at Type, the below parameters are applicable. If necessary, make changes to the default values which are shown in Figure 52. 1. Max opening states the maximum number of seconds required to fully open or fully close the floating valve. 2. The floating valve should typically move to a given position, so that the thermostat can try to close or open to decrease or increase the temperature.
3.4.2.2 Low voltage (Orion Thermostat-Original-LV) 1. Click the plus sign in front of HVAC in the left pane of the Thermostat profile details dialog; the three alternatives Heating, Cooling and Consumption are shown. At Heating, make the applicable choice in the drop-down-menu; the available alternatives are shown in Figure 53. For 2-pipe fan coil with automatic switching, further settings can be made; click here for details. Figure 53 2.
If '2-pipe fan coil with automatic switching' is chosen at Type, the alternatives Pipe sensor and Trigger level will be shown. 1. If the pipe sensor is a bimetal switch (open or closed depending on the temperature it senses), choose at Pipe sensor the applicable one of 'Cooling' and 'Heating'. 2. If the pipe sensor is an 1k NTC resistor, a Trigger level (in the range 0-100%) for switching between heat and cool should be entered.
3.4.3 Fan 1. At Control, choose whether the control should be manual; default auto; this choice will disable the fan button on the thermostat 2. Max fan cool is the maximum setting that the customer can make via the thermostat. Choose between low mid high; default Figure 58 Note: The ability to control fan speeds depends on the capability of the air handler as some systems do not have three fan speeds. 3. Max fan heat is the maximum setting that the customer can make via the thermostat.
3.4.4 Limits Note: For more information about 'unoccupied' and 'unsold', see section Basic EMS logic in Daily use manual Orion EMS. 1. At Setback type, choose static; default (the static setback temperatures are configured in the system and do not change based on the guest settings) dynamic (the dynamic setback temperatures are configured as a set number of degrees above or below the guest setting) 2.
3.4.5 Timeout 1. At Ext. door timeout, choose between normal; default short; 20 seconds 2. At Room not occupied, enter the applicable number of minutes (default is 8) after which timeout should occur. If 'Normal' is chosen at Ext. door timeout, the HVAC will turn off if the exterior door is left open for this period of time. 3. At Room not sold, enter the applicable number of hours (default is 16) after which an unoccupied room should enter the unsold mode.
3.4.7 Misc 1. If the checkbox Freeze guard is marked (default is marked), there will be an alarm and the HVAC will start heating if the temperature in any room with a thermostat goes below 39 ºF (4 ºC). Figure 65 2. If the checkbox Refresh cycle is marked (default is unmarked), the Orion EMS system will in setback control run the A/C unit every 25 minutes for a period of 2 minutes to re-circulate the air in the room; only for cooling mode. Figure 66 3.
4. If the checkbox Suite with foyer door is marked (default is unmarked), the thermostat will in non-suite mode not react on the foyer door. Figure 68 5. If the checkbox Humidity control is chosen (default is unmarked), the thermostat will implement control measures if the humidity in the room gets too high. Note: The control measures will only be implemented when the room is unoccupied or unsold. Figure 69 6.
7. If the checkbox Exterior input behaves as window is marked (default is unmarked), the HVAC will be shut off after a configured time (short or normal), but the thermostat does not change the occupancy status. The exterior door timeout is triggered by the wired input for exterior door open (EX1) on the thermostat. Figure 71 8.
10. At Temperature display, choose between room temperature; default set temperature, i.e. the temperature which has been set on the thermostat by the guest Figure 74 11. At Intelligent switch, choose between disabled; default use RV output use G2 output The intelligent switch is an output for lighting control which works according to the occupancy status. If intelligent switch is applicable, normally 'Use RV output' should be marked unless the air handler is a heat pump.
14. Pre-condition time is the number of hours the thermostat shall run at the default setpoint after check-in. If no entry has been done when this time expires, the unoccupied setback will be assumed. The pre-condition time can be 1-12 hours or 'disabled' (default is 2 hours). Figure 78 15. Default set point is the temperature which the thermostat is set to until a guest changes the temperature. The thermostat will also return to the Default set point after check-out.
3.5 To install a motion sensor The motion sensor is used to detect motion in the room and send this information via the ZigBee endnode to the to the room controller (thermostat). The device is designed to be ceiling or wall mounted and is powered by 3AA batteries. No physical connections are required; thus making the installation simple. Note: Orion Thermostat-Zen-HV has a built-in motion sensor which can be enabled or disabled according to the customer's choice.
