CEILING SYSTEMS Installation Manual TRI-PAK™ TR-230
IMPORTANT SAFETY INSTRUCTIONS WARNING FOR YOUR PROTECTION PLEASE READ THE FOLLOWING: 1) Read these instructions. 2) Keep these instructions. The symbols shown above are internationally accepted symbols that warn of potential hazards with electrical products. The lighting flash with arrow point in an equilateral triangle means that there are dangerous voltages present within these units.
TABLE OF CONTENTS SECTION: PAGE: 1. Introduction ............................................................................................1 2. Block Diagram and Panel Descriptions .................................................2 3. Truth Tables and Factory Default Settings.............................................6 4. Installation and Mounting Options.........................................................7 5. Application Guides....................................................................
SECTION 1: INTRODUCTION The TRI-PAK™ TR-230 is a high quality, two channel digital audio system delivering any combination of music, paging, and sound masking applications – either as two separate zones or as a single 2-channel zone – into commercial buildings. The DSP-based unit delivers two 30 watt channels to selectable outputs at 25 volt, 70 volt, or 100 volt. Two uncorrelated, on-board digital noise generators provide masking signals at either -4 dB per octave or NC40 via switch selection.
SECTION 2: BLOCK DIAGRAM AND PANEL DESCRIPTIONS BLOCK DIAGRAM: J2 MASKING MASKING GENERATOR MASKING LEVEL CONTROL SPEAKER FILTER ZONE 1 MASKING MASKING EQ MASKING LEVEL CONTROL SPEAKER SPACE EQ SPACE 'AHJ' MUTE ALL J13 VOLTAGE SELECTION [ 25V, 70V, 100V ] J11 VOLTAGE SELECTION [ 25V, 70V, 100V ] ZONE 1 SPEAKER OUTPUT J14 ZONE 2 SPEAKER OUTPUT GENERATOR FILTER EQ EQ J12 ZONE 2 PAGING LEVEL CONTROL SW 3 PAGING LEVEL CONTROL TEST TONES PAGE CONTACT CLOSURE J6 TELCO INPUT HYBRID T
SECTION 2: FRONT PANEL POWER LED: AMP OVERLOAD LED: “Green” indicates power is on. “Red” indicates amp is clipping. PAGE STATUS LED’s: ZONE 1 AND ZONE 2: RELAY ENABLED: “Amber” indicates relay input contact is activated when page is enabled. MASKING VOLUME: Tamper-proof recessed volume control to set appropriate signal level. Use small flat head screwdriver. SIGNAL: “Green” indicates presence of telephone or microphone signal. 0 dB: “Amber” indicates signal level has reached 0 dBu.
SECTION 2: REAR PANEL AC POWER [J1]: TELEPHONE SYSTEM INPUT/SELECT [SW2]: AC input connection with on/off switch [SW1] Manual slide switch for selection of J3 terminal block or RJ11 termination of phone system page input. AHJ INPUT [J2]: Authority Having Jurisdiction for local fire authority requirements to mute all audio [no polarity]. PAGE OUT [J5 AND J6]: Audio signal [J5] and relay [J6] for extension to auxiliary paging equipment.
SECTION 2: REAR PANEL MUSIC / LINE [J7 and J9]: Music, line level, and line level microphone input. Note: Music will automatically sum to speaker zones 1 and 2 with DIP position 3 up on SW6. (See Figure 12 on page 23.) BALANCED LINE OUTPUTS [J8 and J10]: ZONE SETUP OPTIONS [SW4 and SW5]: Individual setup options for zones 1 and 2. See section 3 for truth table. COMMON SETUP OPTIONS [SW6]: SPEAKER ZONES 1 AND 2 [J12 and J14]: Feature options common to zones 1 and 2. See section 3 for truth table.
SECTION 3: TRUTH TABLES AND FACTORY DEFAULT SETTINGS ZONE 1 AND 2 SETUP OPTIONS: Factory Default Settings: (DIP Switches 1-8 all down) ZONE SETUP OPTIONS Switch Number • Masking off 1 2 3 4 5 6 7 8 • Normal space EQ Off Masking "Off" • No speaker EQ On Masking "On" • Duck music on page Off Off Off Normal Space Equalization Off Off On -1.5 dB Space Equalization • Talkback off On Off On -3.0 dB Space Equalization Off On On +1.5 dB Space Equalization NOTE: Do not select the up position on both 5 and 6.
SECTION 4: INSTALLATION AND MOUNTING OPTIONS RACK OR CABINET MOUNTING OPTIONS: Use the two adjustable mounting brackets for the following mounting options in racks or cabinets: TR-230 SIDE VIEW 1 FLUSH WITH FRONT CABINET RAIL (as shown in photo above and diagram to the left) 1" MOVE BRACKETS (1) SPACE TOWARD REAR, SECURE (2) SCREWS 2 FRONT PANEL IS FORWARD 1" IN RACK 2" ROTATE BRACKETS 180 DEGREES TOWARD REAR, SECURE (4) SCREWS 3 FRONT PANEL IS FORWARD 2" IN RACK 3" ROTATE BRACKETS TOWARD REAR, SECU
SECTION 4: INSTALLATION AND MOUNTING OPTIONS WALL MOUNTING OPTIONS: 1 Zone 1 2 Zone 2 1 Rotate mounting brackets toward top of unit. 2 Secure with two screws on each side. NOTE: This provides 1.25" of air ventilation space from the wall surface and facilitates ease of reading front panel controls. 3 Secure stabilizing “E” bracket to wall with single screw and fit TR-230 in either vertical or horizontal mode.
SECTION 5A: QUICK START APPLICATION GUIDE 5A. QUICK START 5A.1. SOUND MASKING ONLY Step 1: Turn down masking volume controls on front panel full counter clockwise with small flathead screwdriver. Step 2: Make following DIP switch selections on SW4, SW5 and SW6 on rear panel: • Select “masking on” by putting DIP switch 1 up in SW4 and SW5. • Select a noise type (–4dB or NC40) on position 1 of SW6. • Select appropriate speaker type on positions 5 and 6 of SW4 and SW5 (P-25, E-5, or flat).
SECTION 5A: QUICK START APPLICATION GUIDE 5A.3. MUSIC ONLY Step 1: Turn down music volume controls on front panel full counter clockwise. Step 2: Make following DIP switch selection on SW4, SW5 and SW6 on rear panel: • Select appropriate speaker type on positions 5 and 6 of SW4 and SW5. Step 3: Connect music source to Music/Line inputs connectors on J7 and J10. Wire as follows: Shield to -, Positive to + terminals. NOTE: The TR-230 automatically sums Stereo input, to Mono for each channel.
SECTION 5B: SOUND MASKING APPLICATION GUIDE The TR-230 provides Sound Masking via two uncorrelated built-in noise generators and includes a choice of two pre-filtered noise signals – the industry recognized NC40 or a - 4 dB per octave spectra. Additionally, both speaker response EQs and space effect EQs are provided to simplify the process of achieving speech privacy with a non-intrusive masking sound of good tonal quality. 5B.1.
SECTION 5B: SOUND MASKING APPLICATION GUIDE 5B.2. FACTORY DEFAULT SETTINGS The factory default settings for sound masking are the same for both speaker outputs, which are labeled Zone 1 and Zone 2 on page 5. These default settings (as listed in page 6 for SW4, SW5, and SW6) are as follows: • Masking sound OFF • No speaker EQ • Normal space EQ • - 4 dB per octave noise pre-filter 5B.3.
SECTION 5B: SOUND MASKING APPLICATION GUIDE 5B.4. CLOSED PLAN SET-UP PROCEDURE For a closed plan application, it is usually recommended to use a single masking signal in a single architectural zone with the P-25 model i-ceilings speaker installed (one to a room for rooms up to 20' x 20'). NOTE: For larger rooms, where four or more P-25 speakers may be needed, it may be appropriate to use a 2 channel, 1 zone layout instead.
SECTION 5C: PAGING APPLICATION GUIDE The TR-230 provides two independent 30 watt zone outputs for voice paging. Paging is accomplished using telephone and/or microphone sources with the following options: • • • • Single zone or All-Call paging Duck or mute music during page Hands-free talkback DTMF decoding for zone page access Paging can be provided over both music and masking.
SECTION 5C: PAGING APPLICATION GUIDE For a 5 second timeout, put position 2 switch in the ON mode. For a 10 second timeout, put position 2 switch in the OFF mode. NOTE: The factory default setting is 10 seconds. If you are experiencing any problems getting locked out by a PBX system, try using the 10 second timeout. Make speaker line connections to the Zone 1 and/or 2 output connection blocks (J12 and J14). Ensure all speaker conductors are secure and speaker tap settings are correct.
SECTION 5C: TELEPHONE PAGING DIAGRAMS SINGLE TELEPHONE / TEST SET (BUTT SET) FIGURE 4: LOOP START [LS] PHONE SYS INPUT SELECT ‘AHJ’ MUTE ALL T R NO C - + J2 [ PBX / KTS / VoIP ] ENABLE J3 J4 SW2 J3 RJ11 PAGE OUT VoIP DL SA LS SW3 J4 2 AUDIO G - + J5 RELAY C NO NC J6 1 TIP (-) 3 RING (+) 1 Select loop start access by moving SW3 to LS on right side. 2 Set SW2 to select terminal block J3 (as shown) or RJ11 J4. 3 Terminate tip (-) and ring (+) conductors to J3 (as shown) or to J4.
SECTION 5C: TELEPHONE PAGING DIAGRAMS FIGURE 6: CENTREX ‘AHJ’ MUTE ALL PHONE SYS INPUT / SELECT T R NO C - + J2 [ PBX / KTS / VoIP ] ENABLE J3 J4 SW2 J3 RJ11 J4 PAGE OUT VoIP DL SA SW3 2 TIP (-) LS AUDIO G - + J5 RELAY C NO NC J6 1 3 RING (+) TELEPHONE COMPANY CENTRAL OFFICE TELEPHONE DEMARCATION BLOCK 1 Centrex lines operate in similar mode to station access, therefore, select station access by moving switch SW3 to left. 2 Set SW2 to select terminal block J3 (as shown) or RJ11 J4.
SECTION 5C: PAGING APPLICATION GUIDE 5C.2. PAGE EXPANSION TELEPHONE SYSTEM PAGING TO A SECOND TR-230 OR ADDITIONAL AMPLIFIER(S) The TR-230 has one balanced line output per zone. Connect each balanced line output to the corresponding input of the secondary TR-230 or amplifier. This will allow each zone page to pass from the primary to the secondary device(s).
SECTION 5C: PAGING APPLICATION GUIDE 5C.3. PAGING VIA MICROPHONE The TR-230 requires a line level pre-amplified microphone providing a nominal 0 dBu output and contact closure (normally open). Any microphone should work if used in conjunction with an external mic pre-amp that provides the nominal 0 dBu output. Microphones with built-in DTMF output can be connected to the J3 input connector (see Figure 10).
SECTION 5C: MICROPHONE PAGING DIAGRAMS FIGURE 11: PAGING VIA PRE-AMPLIFIED MICROPHONE WITH PUSH BUTTON SWITCHES ZONE 1 INSIDE MIC ELECTRONICS MUSIC / LINE + MIC L - + SETUP OPTIONS R - + BAL LINE OUT - + PRE-AMP ZONE 1 WIRING ZONE 1 BUTTON - J9 + NOT TERMINATED J10 ZONE 2 A1 MUSIC / LINE SUM L ZONE 2 BUTTON ZONE 2 WIRING AP B B1 PRE-AMPLIFIED MICROPHONE WITH PUSH BUTTONS SW5 SHIELD A Z1 Z2 SUM - - + R - + SETUP OPTIONS BAL LINE OUT - + SHIELD NOT TERMINATED + J7 SW4 J8
SECTION 5C: PAGING APPLICATION GUIDE 5C.4. PAGING WITH TALKBACK The TR-230 talkback function provides a “hands free” intercom wherein the designated loudspeaker provides paging and music but also enables the speaker to function as a microphone. This function is activated in SW4 (Zone 2) and SW5 (Zone 1) as follows: To enable talkback, turn switch positions 7 and 8 of either SW4 or SW5 UP to the “ON” position (this will enable talkback and mute music during a page).
SECTION 5D: MUSIC APPLICATION GUIDE The TR-230 allows multiple music sources to be used for background or foreground music. Music can be muted or ducked in either channel during a page through the proper selection of switch options. Primary MUSIC inputs are made via the J7 (Zone 2) or J9 (Zone 1) rear panel connectors using 5-pin terminal block connectors. Music inputs automatically sum the right and left channels of a stereo source providing a mono output per zone.
SECTION 5D: MUSIC DIAGRAMS ZONE 2 FIGURE 12: STEREO SOURCE TO MONO BROADCAST INTO ZONE 2 MUSIC / LINE SUM L + L - G R + SETUP OPTIONS BAL LINE OUT G - + SW4 J8 - [+] J7 [SHIELD] [+] R AM-FM RADIO DVD TAPE CASSETTE CD PLAYER MP3 PLAYER [SHIELD] NOTES: – An unbalanced music source can be connected to TR-230 as shown. – An additional unbalanced source can be connected to the J9 (Zone 1) position, wired in the same method as shown above.
SECTION 5E: AHJ/MUTE ALL APPLICATIONS The TR-230 provides a contact closure on the back panel (J2) for automatic muting of all audio signals (masking, paging, and music) to meet local codes. See Figure 15 below.
SECTION 6: TECHNICAL SPECIFICATIONS PRODUCT APPROVALS • UL Listed • CE Approved • This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. • This product meets the requirements of 47 CFR Part 68. US: ARI OT 07B D230 FREQUENCY RESPONSE Music/Line input....................................
SECTION 7: TROUBLESHOOTING GUIDE Please follow these tips before calling Armstrong TechLine. A. Review and follow all instructions in this manual. B. Verify that there is a minimum distance of 1.5" vertical clearance between each piece of equipment (amplifiers, controllers, auxiling equipment) to improve heat dissipation. C. Before connecting any wire, power up the TR-230 and verify that the power LED remains on and is green. If not, power down and wait 1-2 minutes. Repeat this step.
NOTES: TR-230 Installation Manual - Page 27
SECTION 8: GLOSSARY OF TERMS AHJ Authority Having Jurisdiction (normally the local Fire Department) ASTM American Society for Testing and Materials ASHRAE American Society of Heating, Refrigeration and Air-Conditioning Engineers based in Atlanta GA. AWG American Wire Gauge. The higher the number, the thinner the wire.
SECTION 9: WARRANTY INFORMATION There is a one (1) year warranty for the following i-ceilings® Electronic Units: Models A2001 Processor and Models TR-230 and TS-110 TRI-PAK units. Please read the following terms carefully, as they are affected by the installation conditions as well as Armstrong’s obligations and conditions which must be met to trigger them. Armstrong does not assume nor does it authorize any person to assume or extend on its behalf any other warranty obligation or liability.
NOTES: TR-230 Installation Manual - Page 30
NOTES: TR-230 Installation Manual - Page 31
Contact TechLine™ at 1-877-ARMSTRONG (1-877-276-7876) with questions or for technical assistance. Patents pending. Features and specifications subject to change without notice.