IntelliComm® II Interface Adapter 9 - 24 VDC (For use with IntelliFlo® and IntelliPro® pumps) Installation and User’s Guide IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS IntelliComm II Interface Adapter Installation and User’s Guide
i IMPORTANT SAFETY PRECAUTIONS Important Notice: Attention Installer: This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner and/or operator of this product. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL. Before installing the IntelliComm® II Interface adapter , read and follow all warning notices and instructions which are included.
1 ® IntelliComm II interface adapter kit contents • • • • • • • IntelliComm II Interface Adapter Two mounting screws Mounting tape One Terminal Connector (RS-485 and IntelliComm II power connection) Compool RJ12 Adapter Four AUX cables (22 AWG) Installation and User’s Guide (this manual) IntelliComm II interface adapter overview The IntelliComm II interface adapter provides automatic control of IntelliFlo® VF , IntelliFlo VS and IntelliPro® pumps.
2 IntelliComm II Interface Adapter Connections Screw terminal: Connects to the pump via a two pin 50 ft. communication cable (P/N 350122) provided with the pump. Also connects to a 9-24VDC, 200mA power source (automation control system circuit board) 1 IntelliComm II Interface Adapter 2 3 4 Four (9 - 24V DC/AC) input terminals (GPM / RPM 1, 2, 3, 4): Each input terminal connects to an output relay or valve terminal on the automation control system circuit board via a two-pin AUX cable.
3 Connecting IntelliComm II to IntelliFlo TO OPERATE THE INTELLIBRITE COLOR LIGHT SHOWS Connection from IntelliComm II to an IntelliFlo VF or IntelliFlo VS pump is via a 50 ft. RS-485 communication cable (P/N 350122), which is provided with the pump. Connecting the IntelliFlo Pump to IntelliComm II RS-485 Terminal Connect the YELLOW and GREEN wire from the IntelliFlo communication cable to the YELLOW and GREEN RS-485 screw terminals on the IntelliComm II interface adapter as shown below.
4 Connecting to a Compool® Control System Connection from IntelliComm II to a Compool control system utilizes the RJ12 adapter (provided in the kit), and the IntelliFlo RS-485 communication cable (provided with the pump). Compool Models Compatible with IntelliComm II (see page 6 and 7) Compool CP-3xxx series, CP-2000 and Time Master, CP-1000, CP-2020, Swim Master LX-20, LX-42, CP-2020, LX-100, LX-80 Commercial and CP-100 control systems. Note: IntelliComm II does not support the LX-820 Commercial system.
5 Note: Using a RYALX Harness (for Compool CP-38xx Systems): For the Compool SOLAR system, connect the RYALX harness cable plug to the SOLAR socket, then connect the IntelliComm II pump speed plug and the VALVE cable plug to the RYALX board. The RYALX can be used for any output. Note: The Spa output plug on the Compool circuit board can be used for direct IntelliComm II connection, instead of splicing into the valve output cable.
6 Connecting power to the IntelliComm II from a Compool LX100 circuit board Note: Use a RYALX Harness (P/N RYALX) If the circuit board relay output is in use and the IntelliComm II AUX cable needs to share the socket output.
7 RYALX Harness (P/N RYALX) Accessory (For use with Compool CP-38xx Systems) The RYALX harness (y-adapter) allows any one output circuit to operate two relay circuits. For example, to free up an additional connection on the Compool SOLAR system, connect the RYALX harness cable plug to the SOLAR socket, then connect the IntelliComm II pump speed plug and the VALVE cable plug to the RYALX board. The RYALX can be used for any output.
8 Connecting Power to IntelliComm II from Compool Circuit Board To power the IntelliComm II requires a two wire connection from the Compool circuit board to the IntelliComm II circuit board (as shown below). For Compool to IntelliComm II auxiliary cable connection information, see Connecting AUX cables, on page 4.
9 RED (24 VDC) BLACK (GND) BLACK (GND) CP1000 RED (24 VDC) BLACK (GND) RED (24 VDC) Swim Master (LX20) CP2020 BLACK (GND) RED (24 VDC) BLACK (GND) CP2000 and Time Master (LX10) RED (24 VDC) SP100 (LX36) IntelliComm II Interface Adapter Installation and User’s Guide
10 Connecting to a Jandy® AquaLink® RS Control System Always disconnect AC power to the LOAD CENTER at the circuit breaker. Also, disconnect AC power to the PUMP before installing the IntelliComm II interface adapter. Failure to do so could result in death or serious injury to the service person, pool users or others due to electric shock. Read all SAFETY PRECAUTIONS on page i before starting. Access Jandy control system circuit board The Jandy control system circuit board is located in the load center.
11 Note: The Spa output plug on the Jandy circuit board can be used for direct IntelliComm II connection, instead of splicing into the valve output cable.
12 Connecting to a Hayward® Pro Logic® Control System The following describes how to connect IntelliComm II to a Hayward Pro Logic® series control system (see page 13 for connection diagram). Always disconnect AC power to the LOAD CENTER at the circuit breaker and disconnect AC power to the PUMP before installing the IntelliComm II interface adapter. Failure to do so could result in death or serious injury to the service person, pool users or others due to electric shock.
13 9 - 24V DC/AC 9 - 24 VDC IntelliComm II to Hayward Pro Logic Control System Connection Diagram IntelliComm II Interface Adapter Installation and User’s Guide
14 Connecting to a Polaris® EOS Control System The following describes how to connect IntelliComm II to a Polaris® EOS control system (see page 15 for connection diagram). Connecting Power to IntelliComm II from Polaris Circuit Board To power the IntelliComm II requires a two wire connection from the Polaris circuit board to the IntelliComm II circuit board (as shown on page 15).
15 24 VDC (To power IntelliComm II) From 24 VDC to RED (PWR) and BLK (GND) on IntelliComm II board RELAY1 RELAY4 GND RELAY2 PWR RELAY3 9 - 24V DC/AC RED (9-24 VDC) From Polaris circuit board YLW To IntelliFlo pump GRN BLK (GND) From Polaris circuit board Connect to Polaris circuit board Choose the function on the Polaris circuit board (HP1-HP8, VLV1 -VLV 6) Polaris EOS Control System Load Center IntelliComm II Interface Adapter Installation and User’s Guide
16 Setting up an IntelliFlo VF Pump with IntelliComm II The IntelliFlo VF pump can operate with all of its stand alone features if desired. For example the pump can run filter cycles, egg timer features 1 and 2 and time of day scheduling of features 3-9. If IntelliComm II sends the pump a command when the pump is running the filter cycle or features 3-9, the IntelliComm II command takes priority regardless of flow rate. IntelliComm II will not interrupt nor take priority over Features 1 or 2.
17 Setting up an IntelliFlo VS or IntelliPro VS The IntelliFlo VS pump Speeds 1, 2, 3 and 4 correspond to Prgm (Program) 1, 2, 3 and 4 on the IntelliComm II circuit board. To program speed one on the IntelliFlo VS. Press the “Speed 1” button. Press the Start button. To increase the speed of “Speed 1” press the up arrow button. Each press of the up arrow will increase the RPM by 10 RPM increments. Pressing the down arrow will decrease the RPM by 10 RPM.
18 Programming IntelliFlo VS+ SVRS Speeds Press the menu button. Press the down arrow until “Ext Ctrl.” is displayed. Follow the instructions as described on page 10 for the IntelliFlo VF (steps 1 through 12). However there is one difference. The IntelliFlo VS+SVRS does not have any default “Schedules” so it is not necessary to deactivate any schedules so it will only run commands from the IntelliComm II.
Drive Temperature Alarm Power Out Alarm Over current Alarm Over voltage Alarm 6 7 8 9 1. Examine fluid/mechanical system for source of overload. 2. De-energize motor and determine if motor spins freely. 3. Replace drive. 1. Rapid switching between speeds can cause excessive voltages on the drive's DC buss. 2. Ensure proper supply voltage. Excessive voltage on drive buss Ensure proper supply voltage. 1. Ensure the motor fan has adequate area for ventilation. 2.
20 Mounting the IntelliComm II Interface Adapter The IntelliComm II Interface Adapter cover (3 in. x 2 ¾ in.) can be mounted as follows: • On the inside back wall of the low voltage compartment in a load center, using the provided adhesive mounting tape. • On a flat surface using the two mounting screws. Choose a dry covered a location within ten (10) feet from the system load center. Mounting the IntelliComm II Interface Adapter on a flat surface 1. 2. Remove the two cover retaining screws.
Cut-Out Cut-Out IntelliComm II (Back Cover) Template IntelliComm II Interface Adapter Installation and User’s Guide
*521033* P/N 521033 - Rev C IntelliComm II Interface Adapter Installation and User’s Guide
