Operating instructions

ManualsBrandsAmerican Standard ManualsAir CleanerIFD AIR CLEANER

Contents

A. Duct Support Installation 4

B. Application Information 5

C. Door Operation 6

D. Installation Guidelines 6

Upflow Furnace and Upflow Air Handler Installation 6

Downflow Air Handler Installation 6

Downflow Furnace Installation 7

Side Return Furnace Installation 8

E. Electrical Connections 9

Electrical Connections to a Comm Sys Air Handler 10

Electrical Connections toa Comm Sys 3-Stage Furnace 11

F. Air Cleaner Operation 12

G. SET-UP Mode 12

Installer Set-Up Mode 12

Pre-Filter Setting 12

Cell Cleaning Setting 13

Field Charger Power Level 13

Field Charger Power Level Setting 13

H. Maintenance 13

Cleaning 13

I. Troubleshooting 18

J. Outline Drawings 19

K. Pressure Drop Information 22

Whole House Air Cleaner

ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES

IMPORTANT — This Document is customer property and is to remain with this unit.

Please return to service information pack upon completion of work.

Installation

Operation

Maintenance

Upflow Furnace

Models

*FD145ALFR000B

*FD175ALFR000B

*FD210ALFR000B

*FD245ALFR000B

18-HE53D1-5

▲

WARNING

This information is for use by individuals having adequate

backgrounds of electrical and mechanical experience. Any

attempt to repair a central air conditioning product may

result in personal injury and/or property damage. The

manufacturer or seller cannot be responsible for the

interpretation of this information, nor can it assume any

liability in connection with its use.

Downflow Furnace

Models

*FD14DALFR000B

*FD17DALFR000B

*FD21DALFR000B

*FD24DALFR000B

Air Handler

Models

*FD215ALAH000B

*FD235ALAH000B

*FD260ALAH000B

* May be "A" or "T"

▲

WARNING

RISK OF ELECTRIC SHOCK: These servicing instructions

are for use by qualified personnel only. To reduce the risk

of electric shock, do not perform any servicing other than

that contained in these operating instructions unless you

are qualified to do so.

50 Hz Air Handler

Models

TFD215ALAH005B

TFD235ALAH005B

TFD260ALAH005B

Summary of content (24 pages)

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Installation Operation Maintenance 18-HE53D1-5 Whole House Air Cleaner Upflow Furnace Models Downflow Furnace Models Air Handler Models 50 Hz Air Handler Models *FD145ALFR000B *FD175ALFR000B *FD210ALFR000B *FD245ALFR000B *FD14DALFR000B *FD17DALFR000B *FD21DALFR000B *FD24DALFR000B *FD215ALAH000B *FD235ALAH000B *FD260ALAH000B * May be "A" or "T" TFD215ALAH005B TFD235ALAH005B TFD260ALAH005B ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES IMPORTANT — This Document is c
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Installer’s Guide 2 Numbers in [brackets] are for 50 Hz international systems. Pub. No.
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Installer’s Guide 4 3 5 6 8 2 12 3 7 1 Figure 1 Components of the Air Cleaner Unpack the Air Cleaner and check to make sure all components are included. They consist of: 1) PRE-FILTER - traps large particles such as hair and lint before they can enter the cell section. 2) FIELD CHARGER - Charges the contaminants. Only to be removed, cleaned or serviced by a qualified technician. 3) COLLECTION CELL (2) - removes and collects very small impurities from the air.
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Installer’s Guide A. DUCT SUPPORT INSTALLATION Step 1: Review the figures below and determine which one looks like your application. Step 2: To prevent racking of the air cleaner, support duct per the illustration.
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Installer’s Guide B. APPLICATION INFORMATION NOTE: Do NOT install the air filter in the discharge air stream of either the air handler or furnace. Airflow Airflow Airflow Bottom Return (Furnace / Air Handler) Left or Right Side Mounting (Furnace ONLY) Top Return (Furnace / Air Handler) Figure 6 Mounting Location of Air Cleaner Airflow Direction Arrow ! CAUTION ▲ Do NOT install air cleaner where the filter can be exposed to UV light.
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Installer’s Guide 8. Use transition fittings where return air duct dimensions do not match the air cleaners opening dimensions. Gradual transitions are preferred for greatest efficiency. Four inches per linear foot (approximately 20° angle) should be allowed, space permitting. 9. Seal all joints in the return air system to prevent dust from entering the air stream. Step 2: Insert tabs into cabinet slots. Edge of door should fit into channel against gasket (see detail). See Figure 12.
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Installer’s Guide 3. 4. 5. 6. 7. 8. indoor unit. This flange has a double set of holes. See Figure 15. On a protective pad, lay the indoor unit on its side. Position the air cleaner on the return opening of the indoor unit with the air cleaner cabinet gasket against the indoor unit. Check that the front of the air cleaner cabinet is facing the front of the indoor unit. Align the rear of the air cleaner flush with the rear of the indoor unit. Align the sides of the cabinet with the sides of the unit.
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Installer’s Guide 5. Align the rear of the air cleaner flush with the rear of the indoor unit. 6. Align the sides of the cabinet with the sides of the unit. 7. The front of the cabinet will NOT align flush with the front of the unit. 8. Securely fasten the unit using the self-tapping sheet metal screws provided. See Figure 15. 9. Reinstall the FIELD CHARGER and lock into place by bending one locking tab on the cabinet. See Figure 16. 10. Reinstall the PRE-FILTER and COLLECTION CELLS. 11.
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Installer’s Guide ! CAUTION ▲ E. ELECTRICAL CONNECTIONS The air cleaner requires 24 VAC power and indoor fan signal to operate. A transformer adequately sized to power both the system and air cleaner is provided with the air cleaner. Remove the transformer in the indoor unit and replace with the transformer provided.
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Installer’s Guide ELECTRICAL CONNECTIONS TO A COMMUNICATING SYSTEMS AIR HANDLER ! WARNING ▲ 4) 5) HAZARDOUS VOLTAGE! DISCONNECT ALL ELECTRIC POWER, INCLUDING REMOTE DISCONNECTS BEFORE SERVICING. FOLLOW PROPER LOCKOUT/TAGOUT PROCEDURES TO ENSURE THE POWER CAN NOT BE INADVERTENTLY ENERGIZED. FAILURE TO DISCONNECT POWER BEFORE SERVICING COULD RESULT IN DEATH OR SERIOUS INJURY. 6) PROCEDURE: 1) 2) 3) 7) On the communicating systems air handler, remove the blower access panel.
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Installer’s Guide ELECTRICAL CONNECTIONS TO A COMMUNICATING SYSTEMS 3-STAGE FURNACE ! WARNING ▲ HAZARDOUS VOLTAGE! DISCONNECT ALL ELECTRIC POWER, INCLUDING REMOTE DISCONNECTS BEFORE SERVICING. FOLLOW PROPER LOCKOUT/TAGOUT PROCEDURES TO ENSURE THE POWER CAN NOT BE INADVERTENTLY ENERGIZED. FAILURE TO DISCONNECT POWER BEFORE SERVICING COULD RESULT IN DEATH OR SERIOUS INJURY. PROCEDURE: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Remove electrical power going into the furnace.
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Installer’s Guide F. AIR CLEANER OPERATION LED's CLEAN POWER PRE-FILTER PRE-FILTER RESET RESET Figure 22 LED Display ! CAUTION ▲ Do NOT operate the air cleaner during construction or remodeling of a home. The air cleaner is designed for use in normal living conditions to capture small particles.
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Installer’s Guide CELL CLEANING SETTING (Figure 25) One or more of the YELLOW LED’s will come on indicating the COLLECTION CELL cleaning time setting. Repeatedly press the RESET button to cycle through the time options for the COLLECTION CELL cleaning cycle until the desired setting is displayed. Press the POWER button once to accept that setting and move to the Field Charger Power Level Settings.
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Installer’s Guide 5. Remove the PRE-FILTER (Figure 28) and/or the COLLECTION CELLS (Figure 29) from the air cleaner. Figure 28 The air cleaner is factory set to notify the home owner to clean the PRE-FILTER every two months [10 weeks] of actual run time of the air cleaner. This notification can be changed by the installer/home owner to 1 month [5 weeks] or 3 months [15 weeks] depending on the conditions in the home (pets, smokers, etc.). Please see “SET-UP MODE” (Page 9) to change the factory settings.
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Installer’s Guide 1. Using a vacuum hose, vacuum in even strokes across the entire COLLECTION CELL surface. Vacuum using even strokes in one direction, then repeat the process using even strokes in the opposite direction, as demonstrated in Figure 32. Handles Fold Flat Figure 34 3. Replace the power door onto the air cleaner. Figure 32 2. Once vacuuming is completed on one side of the COLLECTION CELL, turn the COLLECTION CELL over and repeat on the other side of the COLLECTION CELL.
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Installer’s Guide Alternate Cleaning option for homeowners with 200 or 200-1 COLLECTION CELLS ONLY Vacuuming the PRE-FILTER and COLLECTION CELLS restores them to a high efficiency. However, some environmental conditions, like tobacco smoke, cause the COLLECTION CELLS to need to be washed with water.
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Installer’s Guide 5. Replace the door onto the air cleaner cabinet (see Reinstalling the Power Door, page 5). Cabinet Edge Figure 40 6. Ensure that the power cord is connected to the air cleaner and press the power button. NOTE: The pre-filter may also be washed ONLY if the COLLECTION CELLS show a "200". Follow the same instructions to wash the PRE-FILTER - being sure to tap gently and wipe off any visible water droplets.
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Installer’s Guide I. TROUBLESHOOTING Service Indications Indoor Blower ON/ Air Cleaner First Green LED OFF Indoor Blower ON/ Air Cleaner First Green LED ON, Not Flashing Service Checks 1. Check that the Power Door is installed correctly and the latches closed. The actuator tab must engaged the door safety switch. 2. Check the air cleaner power/control cable. 3. Push the power button once. 4. Check for 24 Volts AC at the Air Cleaner power plug. 1. Air Cleaner is in the 10 [12] minute dry cycle. 2.
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Installer’s Guide J. OUTLINE DRAWINGS Dimensions (all dimensions in inches) OUTLINE DRAWING FOR UPFLOW FURNACES 27” DEPTH CABINET ADD DOOR DEPTH FOR TOTAL 2.8” Side View 7-7/16 1/8 27 24-13/16 B A Front of Cabinet 1/8 UPFLOW FURNACE MODEL NUMBERS ifD Air Cleaner A B (multiple piece cabinet) B (one piece cabinet) *FD145ALFR000B 14.5 11.9 12 *FD175ALFR000B 17.5 14.9 15 *FD210ALFR000B 21.0 18.4 18.5 *FD245ALFR000B 24.5 21.9 22 * May be "A" or "T" Pub. No.
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Installer’s Guide Dimensions (all dimensions in inches) OUTLINE DRAWING FOR DOWNFLOW FURNACES 21” CABINET DEPTH ADD DOOR DEPTH FOR TOTAL 2.8” Side View 7-7/16 21 1/8 18-13/16 B A Front of Cabinet 1/8 DOWNFLOW FURNACE MODEL NUMBERS ifD Air Cleaner A B (multiple piece cabinet) B (one piece cabinet) *FD14DALFR000B 14.5 11.9 12 *FD17DALFR000B 17.5 14.9 15 *FD21DALFR000B 21.0 18.4 18.5 *FD24DALFR000B 24.5 21.
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Installer’s Guide Dimensions (all dimensions in inches) OUTLINE DRAWING FOR AIR HANDLERS 21” DEPTH CABINET ADD DOOR DEPTH FOR TOTAL 2.8” Side View 21 18.88 Front of Cabinet AIR HANDLER MODEL NUMBERS ifD Air Cleaner A B (multiple piece cabinet) B (one piece cabinet) *FD215ALAH000B TFD215ALAH005B 21.5 18.9 19 *FD235ALAH000B TFD235ALAH005B 23.5 20.9 21 *FD260ALAH000B TFD260ALAH005B 26.0 23.4 23.5 * May be "A" or "T" Pub. No.
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Installer’s Guide K.
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Installer’s Guide Pub. No. 18-HE53D1-5 Numbers in [brackets] are for 50 Hz international systems.
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Installer’s Guide Trane 6200 Troup Hwy. Tyler, TX 75707 For more information contact your local dealer (distributor) 12/07 The manufacturer has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.