Instructions and Parts List 3M-Matic 200a ™ Type 40800 Important Safety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read, understand, and follow all safety and operating instructions. Adjustable Case Sealer with Spare Parts AccuGlide 3 ™ Taping Heads Serial No. For reference, record machine serial number here. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St.
This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-MaticTM 200a Adjustable case sealer. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 Edition June 2011 Copyright 3M 2011 All rights reserved The manufacturer reserves the right to change the product at any time without notice.
Replacement Parts and Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the appropriate number. Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: Contact your local service provider help line.
TABLE OF CONTENTS - MANUAL 1: 200a Adjustable Case Sealer (For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch) 200a Adjustable Case Sealer Page Cover Page Replacement Parts and Service Information ........................................................................ i - ii Table of Contents ................................................................................................................. iii - v Acronyms and Abbreviations .....................................
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TABLE OF CONTENTS (continued) 5. Shipment, Handling, and Storage 5.1 5.2 5.3 5.4 Packed Machine Shipment and Handling ........................................................................... 15 Overseas Shipment Packaging (Optional) .......................................................................... 15 Handling and Transportation of Uncrated Machine .............................................................15 Machine Storage .....................................................................
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TABLE OF CONTENTS (continued) 12. Operation 12.1 12.2 12.3 12.4 12.5 12.6 12.7 12.8 12.9 Operator’s Correct Working Position ............................................................................... 25 Starting the Machine ........................................................................................................ 25 Starting Production .......................................................................................................... 25 Tape Replacement ...........................
ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144-1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing Ex. - for example Fig. - exploded view figure no. (spare parts) Figure - Illustration Max. - maximum Min. - minimum Nr.
1-INTRODUCTION 1.1 Manufacturing Specifications / Description / Intended Use The 3M-MaticTM 200a Adjustable Case Sealer with AccuGlideTM 3 Taping Heads is designed to apply a “C” clip of Scotch® pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers. The 200a is manually adjustable to a wide range of box sizes (see "Specifications Section – Box Weight and Size Capacities").
1-INTRODUCTION (continued) 1.1 Manufacturing Specifications / Description / Intended Use (continued) 1.2.2 Manual Maintenance The 3M-MaticTM case sealing machines have been designed in compliance with the legal requirements at the date of inception. Keep the manual in a clean and dry place near the machine. Do not remove, tear, or rewrite parts of the manual for any reason. Use the manual without damaging it. In case the manual has been lost or damaged, ask your after sale service for a new copy. 1.
2-GENERAL INFORMATION 2.
2-GENERAL INFORMATION (continued) 2.2 Warranty Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE: 3M sells its 3M-Matic™ 200a Adjustable Case Sealer, Type 40800 with the following warranties: 1.
3-SAFETY 3.2 Explanation of Signal Word and Possible Consequences 3.1 General Safety Information Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol: This safety alert symbol identifies important messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT.
3-SAFETY (continued) 3.3 Table of Warnings WARNING • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. Figure 3-2 − Allow only properly trained and qualified personnel to operate and service this equipment. WARNING • To reduce the risk associated with hazardous voltage: − Position electrical cord away from foot and vehicle traffic.
3-SAFETY (continued) WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fingers away from WARNING Sharp Blade tape cutoff blades under orange blade guards. The blades are extremely sharp. Important! Tape cutting blade. Never remove the safety device which covers the blade on the top and bottom taping units. Blades are extremely sharp. Any error may cause serious injuries (Figure 3-5).
3-SAFETY (continued) 3.4 Operator's Qualifications - WARNING Machine Operator Mechanical Maintenance Technician Electrical Maintenance Technician Manufacturer’s Technician/Specialist • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. 3.5 Number of Operators − Allow only properly trained and qualified personnel to operate and service this equipment.
3-SAFETY (continued) Skill 2a: Electrical Maintenance Technician This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to: • Work with the safety protection disconnected • Check and adjust mechanical parts • Carry out machine maintenance operations / repairs / adjustments / repair electrical components He is allowed to work on live electrical panels, connector blocks, control equipment, etc. 3.
3-SAFETY (continued) 3.12 Component Locations Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components.
3-SAFETY (continued) 3.
4-SPECIFICATIONS 4.1 Power Requirements Electrical: 115 Volt, 60Hz, 1.9 A (220 watts) The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 4.2 Operating Rate Box drive belt speed is approximately 0.5 m/s [100 feet per minute]. 4.3 Operating Conditions Use in dry, relatively clean environments at 5o C to 50o C [40o F to 120o F] with clean, dry boxes.
4-SPECIFICATIONS (continued) Specifications 4.6 Tape Roll Diameter Up to 405mm [16 inch] maximum on a 76mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch® film tapes.) 4.7 Tape Application Leg Length – Standard 70 mm ± 6mm [2.75 inch ±. 25 inch ] Tape Application Leg Length – Optional 50 mm ± 6mm [2 inch ±. 25 inch] (See "Removing Taping Heads Procedure – Changing the Tape Leg Length") 4.8 Box Board Style – regular slotted containers – RSC 125 to 275 P.S.I.
4-SPECIFICATIONS (continued) L F Right Side W F F Left Side H Box Travel A A B C 4.
5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine L - The machine is fixed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air. - Optional sea freight package is available. W H Packaging Overall Dimensions (Figure 5-1) Figure 5-1 See Specifications. During the shipment it is possible to stack a maximum of 2 machines (Figure 5-2). 5.
6-UNPACKING 6.1 Uncrating Removal of Pallet The envelope attached to the shipping box contains the uncrating instructions of the machine (Figure 6-1). Using a 10mm combination wrench, remove the fasteners that secure the case sealer legs to pallet at each leg (as shown in Figure 6-4). Figure 6-4 Figure 6-1 A package is located under the machine body. Retrieve the instruction manual for additional procedures of the set up.
7-INSTALLATION 7.1 Operating Conditions The machine should operate in a dry and relatively clean environment (See Specifications). 7.2 Space Requirements for Machine Operation and Maintenance Work Minimum distance from wall (Figure 7-1): A = 1000mm. B = 700mm. Minimum height = 2700mm. B Figure 7-2 7.4 Machine Setup / Bed Height Adjust machine bed height. The case sealer is equipped with four (4) adjustable legs that are located at the corners of the machine frame.
7-INSTALLATION (continued) 7.5 Removal of Plastic Ties Cut the plastic ties holding the lower taping head in position (Figure 7-6). Cut the plastic which attaches the top head to the frame and remove the polystyrene blocks (Figure 7-4). Figure 7-6 Figure 7-4 Cut the plastic strap which attaches the strip and the EMERGENCY STOP cable to the frame (Figure 7-5). 7.6 Assembly Completion 1 Crank - Install the crank handle on the top of the left column as shown (Figure 7-7B).
7-INSTALLATION (continued) 7.7 Completion of Taping Heads See Manual 2 for Complete Instructions: Important – Do not cut against the apply roller roller damage could occur. Figure 7-8 7.8 Outboard Tape Roll Holder If you intend to use the outboard tape roll holder, proceed as follows: 7.10 Machine Connection to the Mains 1 - Remove the lower taping head from the machine. 2 - Remove the tape drum bracket assembly, stud spacer, and fasteners from the lower taping head.
8-THEORY OF OPERATION 8.1 Description of the Working Cycle After having closed the top flaps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top flaps. Further pushing causes the two top and bottom belts to drive the box through the taping heads which automatically seal the top and bottom seams. The carton is then expelled on the exit conveyor. Figure 8-1 8.
9-CONTROLS 9.1 Box Width Adjusting Knobs Figure 9-1 9.2 Box Height Adjusting Crank Figure 9-2 9.3 Start/Stop Buttons Start/Stop Button Figure 9-3 E-Stop Button 9.
10-SAFETY DEVICES OF THE MACHINE 10.1 Blade Guards Both the top and bottom taping units have a blade guard (See Manual 2: AccuGlide™ 3 - 2 Inch Taping Heads). Important! Use care when working near blades as blades are extremely sharp. If care is not taken, severe injury to personnel could result. Figure 10-1 10.3 Electric System / Circuit Breaker 10.2 Emergency Stop Button The electric system is protected by a ground wire whose continuity has been tested during the final inspection.
11 - SET UP AND ADJUSTMENTS 11.1 Box Width Adjustment Place box on infeed end of frame bed and align top flap center seam with arrows on front of upper frame. Move in and lock the side by tightening the appropriate knobs (Figure 11-1). 11.2 Box Height Adjustment Lower top head by turning the height adjustment crank clockwise until it lightly presses the case (Figure 11-2). 11.
11 - SET UP AND ADJUSTMENTS (continued) B C Figure 11-5 A Figure 11-4 Figure 11-6 11.5 Special Set-up Procedure for Outer Column Re-Positioning Moving the outer columns up one set of mounting holes increases the maximum box height handled by the 200a case sealer and decreases the minimum conveyor bed height. 1 - Place solid blocks approx. 305mm high at the front and rear of the upper taping head assembly as shown in Figure 11-7A.
12-OPERATION 12.1 Operator's Correct Working Position and Operational Flow (Figure 12-1). 12.3 Starting Production After having adjusted the machine according to the box dimensions (height-width), let the machine run without cartons and check its safety devices. Then start the working cycle. 12.4 Tape Replacement and Threading See Manual 2: AccuGlide™ 3 High Speed 2 Inch Taping Heads. Figure 12-1 Press the LATCHING EMERGENCY STOP BUTTON.
12-OPERATION (continued) 12.
12-OPERATION (continued) 12.
12-OPERATION (continued) 12.
13-MAINTENANCE AND REPAIRS 13.1 Safety Measures (see section 3) 13.2 Tools and Spare Parts Supplied with the Machine Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. This machine has been designed making reference to the standards EN292 NOV. 92/6.1.2 and EN292/2NOV. 92/5.3. See Spare Parts Order Section.
13-MAINTENANCE AND REPAIRS (continued) 13.6 Cleaning of Machine Qualification / Skill 1 A weekly cleaning with dry rags or diluted detergents is necessary. Cardboard boxes produce a significant quantity of dust and paper chips when processed or handled in case sealing equipment. If this dust is allowed to build up on machine components, it can cause component wear and over-heating of drive motors. The dust buildup is best removed from the machine with a vacuum cleaner.
13-MAINTENANCE AND REPAIRS (continued) WARNING • To reduce the risk associated with mechanical and electrical hazards: - Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads. 13.10 Box Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. Lower Drive Belts (Figure 13-4) E A 1. Remove and retain center plate (A) and four (4) screws. 2.
13-MAINTENANCE AND REPAIRS (continued) 13.11 Box Drive Belt Tension and Drive Pulley Rings Before installing a new belt, check the orange plastic drive pulley rings for wear. If torn, broken, or worn smooth, replace the rings (Figure 13-6). Figure 13-6 WARNING • To reduce the risk associated with mechanical and electrical hazards: Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads. 13.
13-MAINTENANCE AND REPAIRS (continued) Refer to Figure 13-8 and adjust belt tension as follows: 1. Remove and retain center plate/front cover and four screws. 2. Loosen, but do not remove, M10 lock nut with a 17mm open-end wrench. 3. Reset the tension on the drive belts as needed. Adjust the M8 tension screws in (clockwise) to increase tension or out (counterclockwise) to decrease tension. Tighten lock nut to secure tension setting. 4. Replace center plate/front cover and secure with original screws.
13-MAINTENANCE AND REPAIRS (continued) 13.
14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO. 14.1 Information for Disposal of Machine 15.1 Statement of Conformity The machine is composed of the following materials: - See Section 1.1. Steel structure Nylon rollers Drive belts in PVC Nylon pulleys 15.2 Emission of Hazardous Substances Nothing to report For machine disposal, follow the regulations published in each country. 15.3 List of Safety Features 14.
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16-TECHNICAL DIAGRAMS 16.
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16-TECHNICAL DOCUMENTATION AND INFORMATION (continued) 16.2 Spare Parts Order Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual "Replacement Parts and Service Information". Order parts by quoting the following information: (Refer to the Identification Plate on the Machine) • • • • • • • MACHINE MODEL SERIAL NUMBER FIGURE NO. POSITION 3M PART NO. (11 DIGITS) DESCRIPTION QUANTITY Refer to Manual 2 for recommended taping head spare parts.
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200a Adjustable Case Sealer, Type 40800 Frame Assemblies To Order Parts: 1. Refer to first illustration, Frame Assemblies, for the Figure Number that identifies a specific portion of the machine. 2. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number. 3. The Parts List that follows each illustration, includes the Reference Number, Part Number and Part Description for the parts on that illustration.
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200a Adjustable Case Sealer Figure 10440 Figure 2798 Figure 5593 Figure 3431 Figure 5592 Figure 15493 Figure 2796 Figure 2795 (Motor) Figure 5594 Figure 3430 Frame Assemblies 200a-NA 43 2011 June
200a 24 26 22 22 9 3 10 12 18 4 30 4 25 23 6 5 34 5 + 17 2 16 28 35 / + 5 8 27 13 14 31 8 12 29 21 28 19 7 1 32 Figure 15493 / 1 200a-NA 44 2011 June
200a Figure 15493 / 1 Ref. No. 3M Part No.
200a 53 52 51 54 45 40 43 46 44 47 42 47 41 46 45 49 48 49 48 55 R/H 56 L/H 57 R/H 58 L/H 48 50 36 38 37 39 50 Figure 15493 / 2 200a-NA 46 2011 June
200a Figure 15493 / 2 Ref. No. 3M Part No.
200a 2 16 28 28 25 3 2 24 22 17 3 14 8 14 19 20 21 15 22 24 11 26 6 10 3 27 5 1 12 13 15 21 23 10 1 9 4 7 8 4 Figure 2796 200a-NA 48 2011 June
200a Figure 2796 Ref. No. 3M Part No.
200a 14 6 11 10 1 10 2 12 6 15 1 - 2 7 6 13 3 5 4 8 9 Figure 2798 200a-NA 50 2011 June
200a Figure 2798 Ref. No. 3M Part No.
200a 1 1 5 7 16 18 3 18 16 20 22 8 11 20 8 9 15 21 14 13 12 6 10 11 11 2 18 19 2 7 4 17 20 Figure 10440 200a-NA 52 2011 June
200a Figure 10440 Figure 10440 Ref. No. 3M Part No.
200a 16 17 25 25 27 4 26 5 41 29 30 34 3 28 5 12 4 14 15 2 6 30 33 32 30 33 32 31 6 23 18 24 6 42 = 2, 3, 4, 5, 41 6 Caster Option* 7 12 19 10 13 49 20 18 47 48 46 11 5 23 22 45 8 21 9 Figure 3430 200a-NA 54 2011 June
200a Figure 3430 Ref. No. 3M Part No.
200a 41 47 40 31 41 48 29 15 50 49 38 7 34 28 46 27 34 37 28 32 30 45 36 35 33 26 43 25 42 24 39 23 7 38 21 13 22 44 14 5 14 13 15 12+13+ 11 = 14+15 6 12 16 7 8 4 3 9 10 19 17 4 18 3 1 2 52 3 1 3 20 51 51 52 Figure 3431 200a-NA 56 2011 June
200a Figure 3431 Ref. No. 3M Part No.
200a 24 19 11 23 21 12 20 2 18 25 3 26 13 14 16 15 4 1 16 22 7 17 6 8 8 7 6 7 13 9 5 16 10 7 Figure 5592 200a-NA 58 2011 June
200a Figure 5592 Ref. No. 3M Part No. Description 5592-1 78-8091-0508-9 Bar – Supporting 5592-2 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16 5592-3 78-8100-1042-7 Washer – /15 x 6.
200a 9 10 5 6 8 4 5 11 6 8 8 14 7 7 8 1 3 13 12 2 Figure 5593 200a-NA 60 2011 June
200a Figure 5593 Ref. No. 3M Part No. Description 5593-1 78-8091-0660-8 Housing – Wire 5593-2 78-8076-4702-5 Grommet – /28 5593-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16 5593-4 78-8076-4636-5 Strap – Wire 5593-5 78-8010-7163-6 Screw - Hex Hd, M5 x10 5593-6 78-8005-5741-1 Washer – Flat, M5 5593-7 78-8010-7417-6 Nut – Hex, M5 5593-8 78-8060-7631-7 Connector – 3/8 Inch 5593-9 78-8060-8028-5 Sleeving – /12, 0,93 M.
200a 18a 18b 13 32 18b Figure 5594 200a-NA 62 2011 June
200a Figure 5594 Ref. No. 3M Part No.
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Instructions and Parts List Important Safety Information 3M-Matic ™ Accuglide 3 ™ BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read, understand, and follow all safety and operating instructions. Upper and Lower High Speed Taping Heads 2 Inch Type 10800 Serial No._____________________________________ Spare Parts It is recommended you immediately order the spare parts listed in the "Spare Parts/Service Information" section.
Replacement Parts and Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the appropriate number listed below. Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: Call the 3M-Matic™ Help line at 1-800 328-1390.
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Replacement Parts And Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and you desire a service call or phone consultation, call, write, or fax the appropriate number listed below. Included with each machine is an Instructions and Parts List manual.
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Instruction Manual AccuGlide™ 3 High Speed 2 Inch Upper and Lower Taping Heads Type 10800 Table of Contents Page Replacement Parts and Service Information ............................................................................................ i - ii Table of Contents...................................................................................................................................... iii Equipment Warranty and Limited Remedy .........................................................
Warranty Equipment Warranty and Limited Remedy: Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE: 3M sells its AccuGlide™ 3 High Speed 2 Inch Upper and Lower Taping Heads, Type 10800 with the following warranty: 1. 2.
Intended Use size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M-Matic™ case sealers. This includes replacement of other types of taping, gluing or stapling heads in existing case sealing machines. The AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch have been designed and tested for use with Scotch® pressure-sensitive film box sealing tape.
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Taping Head Contents AccuGlide™ 3 High Speed 2 Inch Upper and Lower Taping Heads consist of: Qty.
Important Safeguards This safety alert symbol identif es important safety messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT.
Important Safeguards (continued) Important - In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers.
Specifications 1. Tape: For use with Scotch® pressure-sensitive film box sealing tapes. 2. Tape Width: 36mm or 1-1/2 inches minimum to 48mm [2 inches] maximum. 3. Tape Roll Diameter: Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch® film tapes.) 4. Tape Application Leg Length - Standard: 70mm ± 6mm [2-3/4 inches ±1/4 inch] Tape Application Leg Length - Optional: 50mm ± 6mm [2 inches ± 1/4 inch] (See "Adjustments – Tape Leg Length.
Specifications 405mm [16 in.] Maximum Roll Diameter 443mm [17-7/16 in.] 350mm [13-3/4 in.] 278mm [10-15/16 in.] 33mm [1-19/64 in.] 105mm [4-1/8 in.] 60mm [2-3/8 in.] End View Side View 405mm [16 in.] Maximum Roll Diameter M6 Mounting Holes 76mm [3 in.] 50mm Tape Leg 6mm [1/4 in.] Maximum 18mm [11/16 in.] 76mm [3 in.] 95mm [4 3/4 in.} Box Feed Direction *120mm [4 3/4 in.] Minimum Standard Head Spacing 18mm [11/16 in.] 6mm [1/4 in.] Maximum 445mm [17-1/2 in.] 648 mm [25-1/2 in.
Installation WARNING • To reduce the risk associated with sharp blade hazards: - Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp Receiving And Handling 3. Figure 2-1 illustrates the typical mounting relationship for opposing taping head assemblies to allow taping of box heights down to 90mm [3-1/2 inches].
Operation Tape Drum Tape Supply Roll Tape Adhesive Side One-Way Tension Roller Applying Mechanism Spring Tension Wrap Roller Buffing Arm Cover Knurled Roller Wrap Roller Buffing Roller Threading Needle Applying Roller Tape Cut-Off Knife Orange Knife Guard Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View) Orange Knife Guard Tape Cut-Off Knife Applying Roller Threading Needle Buffing Roller Wrap Roller Buffing Arm Cover Knurled Roller Tension Wrap Roller Applying
Operation (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping heads or load tape when the box drive system is running • To reduce the risk associated with sharp blade hazards: − Keep hands and fingers away from tape cutoff blades under orange blade guards.
Operation (continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back flange of drum. Adhere tape lead end to threading needle as shown. Figure 3-4 – Tape Loading/Threading WARNING • To reduce the risk associated with sharp blade hazards: - Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp.
Maintenance WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads Never attempt to work on the taping head or load tape while the box drive system is running − • − To reduce the risk associated with sharp blade hazards: Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp 3.
Maintenance (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads Never attempt to work on the taping head or load tape while the box drive system is running − • − To reduce the risk associated with sharp blade hazards: Keep hands and fingers away from tape cutoff blades under orange blade guards.
Adjustments WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: - Turn air and electrical supplies off associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads. Never attempt to work on the taping head or load tape while the box drive system is running - Figure 5-1 – Tape Latch Alignment Tape Latch Alignment – Figure 5-1 The Latching tape drum assembly is pre-set to accommodate 48mm [2 inch] wide tape.
Adjustments (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: - Turn air and electrical supplies off associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads. Never attempt to work on the taping head or load tape while the box drive system is running - A Applying Mechanism Spring To obtain access to the spring, remove the taping head cover (four mounting screws). Replace cover when finished.
Adjustments (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: - Turn air and electrical supplies off associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads.
Troubleshooting Troubleshooting Guide Problem Cause Correction The tape leg on the front of the case is too long The tape is threaded incorrectly The tape must go around the wrap roller before going around the one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up between the knurled roller and its shaft. Clean and lubricate shaft. Remove all lubricant from roller surfaces.
Troubleshooting (continued) Troubleshooting Guide Problem Cause Correction Tape is tabbing on the trailing leg on the back of the box There is excess tension on the tape drum assembly and/or the one-way tension roller assembly Adjust the one-way tension roller and/or the tape drum assembly Rollers in the tape path do not rotate freely Clean adhesive deposits from the surface, ends, and shafts of the rollers. Then lubricate roller shafts. Remove all lubricant from roller surfaces.
Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 3 Upper Taping Head - 2 inch Qty. Part Number Description 4 1 1 2 1 78-8076-4500-3 78-8137-3311-6 78-8017-9173-8 78-8052-6602-6 78-8076-4726-4 Stud – Mounting Spring – Upper Extension Blade – 65mm/2.
Replacement Parts Illustrations and Parts Lists AccuGlide™ 3 High Speed 2 Inch Upper Taping Head, Type 10800 AccuGlide™ 3 High Speed 2 Inch Lower Taping Head, Type 10800 1. Refer to the Taping Head Assemblies Figure to find all the parts illustrations identified by f gure numbers. 2. Refer to the figure or figures to determine the individual parts required and the parts reference number. 3.
AccuGlide™ 3 - 2" Tape Head AccuGlide™ 3 - 2 inch Figure 10401 Figure 10925 (Haute) Figure 10924 (Bas) Figure 10923 Figure 10919 (Haute) Figure 10920 (Bas) AccuGlide 3 - 2" - NA Figure 10921 21 Figure 10922 2012 January
AccuGlide™ 3 - 2" 26 27 3 28 2 4 29 8 1 29 27 17 19 17 18 15 16 25 11 24 12 13 13 13 13 10 21 20 9 5 7 23 23 Figure 10925 – Upper Head AccuGlide 3 - 2" - NA 22 2012 January
AccuGlide™ 3 - 2" Figure 10925 – 2" Upper Head Ref. No. 3M Part No.
AccuGlide™ 3 - 2" 1 7 2 8 9 8 16 4 5 16 3 4 9 6 15 14 12 13 12 11 10 15 Figure 10922 – Upper and Lower Heads AccuGlide 3 - 2" - NA 24 2012 January
AccuGlide™ 3 - 2" Figure 10922 – 2" Upper and Lower Heads Ref. No. 3M Part No.
AccuGlide™ 3 - 2" 1 7 2 8 9 8 16 4 5 16 3 4 9 6 15 14 12 13 12 11 10 15 Figure 10919 – Upper Head AccuGlide 3 - 2" - NA 26 2012 January
AccuGlide™ 3 - 2" Figure 10919 – 2" Upper Head Ref. No. 3M Part No.
AccuGlide™ 3 - 2" 6 6 1 3 7 8 7 9 5 4 5 4 9 Figure 10923 10923 – – Upper Upper and and Lower Lower Heads Heads Figure AccuGlide AccuGlide 3 3 -- 2" 2" -- NA NA 28 28 2012 2011 January July
AccuGlide™ 3 - 2" Figure 10923 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10923-1 78-8137-3302-5 Link – Assembly 10923-3 78-8137-3304-1 Shaft – Pivot, Buffing 10923-4 78-8017-9082-1 Bearing – Special 30 mm 10923-5 78-8017-9106-8 Screw – Bearing Shoulder 10923-6 26-1003-5829-5 Screw – Hex Hd, M6 x 12 10923-7 78-8137-3305-8 Spacer – Applying Pivot 10923-8 78-8137-3306-6 Shaft – Pivot, Applying 10923-9 78-8094-6151-6 Washer - Flat, 6.5 ID x 15 OD x 0.
AccuGlide™ 3 - 2" Figure 10921 – Upper and Lower Heads AccuGlide 3 - 2" - NA 30 2012 January
AccuGlide™ 3 - 2" Figure 10921 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10921-1 78-8137-3307-4 Frame – Cut-Off Weldment 10921-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch 10921-3 26-1003-8596-7 Screw - Hex Hd M5 x 8 w/ Ext.
AccuGlide™ 3 - 2" 14 3 1 13 12 13 13 13 4 14 16 7 5 2 6 7 7 11 15 10 9 8 4 Figure 10401 – Upper and Lower Heads AccuGlide 3 - 2" - NA 32 2012 January
AccuGlide™ 3 - 2" Figure 10401 – 2" Latch Upper and Lower Heads Ref. No. 3M Part No.
AccuGlide™ 3 - 2" 23 23 7 5 9 10 21 20 13 13 13 12 24 25 16 15 11 19 17 18 17 27 29 29 8 1 4 3 13 2 28 27 26 26 Figure 10924 – Lower Head AccuGlide 3 - 2" - NA 34 2012 January
AccuGlide™ 3 - 2" Figure 10924 – 2" Lower Head Ref. No. 3M Part No.
AccuGlide™ 3 - 2" 7 3 4 7 7 6 9 9 7 8 7 5 7 2 1 Figure 10920 – Lower Head AccuGlide 3 - 2" - NA 36 2012 January
AccuGlide™ 3 - 2" Figure 10920– Lower Head Ref. No. 3M Part No.
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