PowerFlex® 700H Adjustable Frequency AC Drive / PowerFlex® 700S High Performance AC Drive INSTALLATION MANUAL Frames 9 - 14
Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http:// www.rockwellautomation.com/literature) describes some important differences between solid state equipment and hard-wired electromechanical devices.
Summary of Changes Manual Updates The information below summarizes the changes to the PowerFlex 700H and 700S Installation Instructions, publication PFLEX-IN006, since the March 2006 release.
ii Summary of Changes The information below summarizes the changes to the PowerFlex 700H and 700S Installation Instructions, publication PFLEX-IN006, since the October, 2004 release.
Table of Contents Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Summary of Changes Manual Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-i Preface Overview Drive Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Enclosure Options . . . . . . . . . . . . . . . . . . . . . . . . .
ii Chapter 6 Frame 9 Installation Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating Temperatures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iii Chapter 11 Frame 14 Installation Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 Operating Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3 Lifting and Mounting Frame 14 Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv
Preface Overview Drive Description Frame 9 - 14 PowerFlex® 700H and 700S AC drives are available in the following normal duty power ratings. Drive AC Input Range 700H 380-500V 525-690V 700S 380-500V 525-690V HP Range 200-2300 150-2400 200-1250 150-1600 kW Range 132-1600 160-2000 132-800 160-1500 The 700H features a parameter set modeled after the PowerFlex 700 AC drive.
p-2 Overview Drive 700S Enclosure Code Enclosure Type NEMA/UL Rating A Rittal TS 8 IP21, NEMA/UL Type 1 Modular B MCC Style IP20, NEMA/UL Type 1 N (1) No enclosure IP00, NEMA/UL Type Open Description Single Door - Freestanding, Light Grey (RAL 7035) Single Door - Freestanding, Roll-in, Roll-out power structure – For replacement filters, refer to the PowerFlex Architecture Class Spare Parts & Options list available at: http://www.ab.com/support/abdrives/powerflex70/PF7ReleasedParts.
Overview p-3 The following manuals are recommended for detailed installation and service information for PowerFlex 700H and 700S drives: Title Installation Instructions - PowerFlex 700H/S IP00 Open Pwr Structure - Frm 10-13 Hardware Service Manual - PowerFlex 700S and 700H Drives (Frame 9) Hardware Service Manual - PowerFlex 700S and 700H Drives (Frame 10) Hardware Service Manual - PowerFlex 700S and 700H Drives (Frame 11) Hardware Service Manual - PowerFlex 700S and 700H Drives (Frame 12) Hardware Servic
p-4 Overview Drive Frame Sizes Similar PowerFlex 700H and 700S drive sizes are grouped into frame sizes to simplify spare parts ordering, dimensioning, etc. A cross reference of drive catalog numbers and their respective frame size is provided in Appendix A. Identifying the Frame Size of the Drive Determine the frame size of your drive by checking the data nameplate on the Control Frame. The frame number is printed just above the serial number. X50 Cat No. 20D J UL Open Type/IP00 Cat No.
Overview p-5 General Precautions ! ! ! ! ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook.
p-6 Overview ! ATTENTION: The “adjust freq” portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. It forces the output frequency to be greater than commanded frequency while the drive's bus voltage is increasing towards levels that would otherwise cause a fault. However, it can also cause either of the following two conditions to occur. 1.
Chapter 1 General Installation Information AC Supply Source Considerations Frame 9 - 14 PowerFlex 700H and 700S drives are suitable for use on a circuit capable of delivering up to a maximum of 200,000 rms symmetrical amperes, and a maximum of 690 volts. ! ATTENTION: To guard against personal injury and/or equipment damage caused by improper fusing or circuit breaker selection, use only the recommended line fuses/circuit breakers specified in Appendix A.
1-2 General Installation Information Single-Phase Input Power The PowerFlex 700H and 700S drives are typically used with a three-phase input supply. The drives have been listed by UL to operate on single-phase input power with the requirement that the output current is derated by 80% of the three-phase ratings identified on pages A-5 to A-13. Input Power Conditioning All AC input drives include an internal line reactor.
General Installation Information General Grounding Requirements 1-3 Safety Ground - PE The drive Safety Ground - PE must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be periodically checked. For installations within a cabinet, a single safety ground point or ground bus bar connected directly to building steel should be used.
1-4 General Installation Information Fuses and Circuit Breakers Frame 9 - 14 drives can be installed with either input fuses or an input circuit breaker. National and local industrial safety regulations and/or electrical codes may determine additional requirements for these installations. Refer to Appendix A for recommended fuses/circuit breakers. ! Power Wiring ! ATTENTION: Frame 9 - 14 PowerFlex drives do not provide branch short circuit protection.
General Installation Information 1-5 Shielded Cable Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC drive. Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales, capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system.
1-6 General Installation Information Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001…). Interlocked armor is acceptable for shorter cable runs, but continuous welded armor is preferred. Best performance is achieved with three spaced ground conductors, but acceptable performance below 200 HP is provided via a single ground conductor. Table 1.
General Installation Information EMC Instructions 1-7 CE Conformity Conformity with the Low Voltage (LV) Directive and Electromagnetic Compatibility (EMC) Directive has been demonstrated using harmonized European Norm (EN) standards published in the Official Journal of the European Communities. PowerFlex Drives comply with the EN standards listed below when installed according to this manual. CE Declarations of Conformity are available online at: http://www.ab.com/certification/ce/docs.
General Installation Information Essential Requirements for CE Compliance Conditions 1-6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800-3. 1. Standard PowerFlex 700H or 700S CE compatible Drive. For Frames 10 and up, the drive must also be installed in a suitable Rittal TS 8 (or equivalent) enclosure. 2. Review important precautions/attention statements throughout this manual before installing the drive. 3. Grounding as described on page 1-3. 4.
General Installation Information Using Input/Output Contactors 1-9 Input Contactor Precautions ! ! ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor. If an input device is used, operation must not exceed one cycle per minute or drive damage will occur.
1-10 General Installation Information DC Input Precharge Control Wiring If you are installing a DC input drive with a precharge interlock you must make the following connections on the X50 terminal block from the precharge circuit. Refer to Figure 1.1 on page 1-11 for additional information. Table 1.
General Installation Information 1-11 Figure 1.1 Frame 9 Sample Precharge Wiring Diagram External precharge circuitry is shown as dashed lines. DC+ M X50 F1 1 Precharge Complete 2 R1 CR2 X1 Power Board CR1 DC Source Pilot Relay M CR1 5 M M X6 6 Main DC Contactor CR2 Precharge DC- M F2 R2 CR2 Figure 1.2 Frames 10, 11 and 13 Sample Precharge Wiring Diagram External precharge circuitry is shown as dashed lines.
1-12 General Installation Information Figure 1.3 Frames 12 and 14 Sample Precharge Wiring Diagram External precharge circuitry is shown as dashed lines. DC+ M PU1 X50 1 F1 M R1 CR2 2 X9 25 26 4 CR1 Precharge Complete ASIC Board #2 X15 3 DC Source Precharge Complete ASIC Board #1 21 22 23 CR1 M CR2 M M PU2 X50 DC- 1 M 2 F2 R2 CR2 X9 25 26 X15 3 4 21 22 23 Figure 1.
Chapter 2 PowerFlex® 700H Control Wiring Important points to remember about I/O wiring: • Always use copper wire. • Wire with an insulation rating of 600V or greater is recommended. • Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot). Important: Control (I/O) terminals labeled “(–)” or “Common” are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise.
2-2 PowerFlex® 700H Control Wiring 700H Control Circuit Board Designations The PowerFlex 700H control circuit board allows for a variety of I/O boards to be installed depending upon your application. Each option I/O circuit board is described below. Figure 2.1 PowerFlex 700H Control Circuit Board A B Slot C D E Important: The boards identified in the table below can only be installed in the designated slot. Boards and slots are not interchangeable. Table 2.
PowerFlex® 700H Control Wiring 2-3 Figure 2.2 PowerFlex 700H I/O Terminal Blocks & Jumpers J5 J3 & J4 J1 & J2 ➊ ➋ ➌ I/O Terminal Blocks and Jumpers I/O Terminal Blocks Table 2.D I/O Terminal Block Specifications Wire Size Range (2) Maximum Minimum No. Name Description Analog I/O Signals 2.5 mm2 0.5 mm2 ➊ Analog I/O (14 AWG) (22 AWG) 0.5 mm2 Digital Input Signals 2.5 mm2 ➋ Digital Inputs (14 AWG) (22 AWG) ➌ Digital Outputs(1) Digital Out Relays 2.5 mm2 0.5 mm2 (14 AWG) (22 AWG) Torque Maximum 0.
2-4 PowerFlex® 700H Control Wiring I/O Cable Grounding When installing shielded multi-conductor for analog and digital I/O, strip the cable at such a distance from the terminal plug so you can fix the shield to the cable clamp for grounding. Position the exposed shield so it can fixed to the clamp. Note: This clamp is not designed for strain relief.
PowerFlex® 700H Control Wiring 2-5 1 10 20 21 (1) (2) (3) (4) (5) Signal Analog Input 1 (–) (1) Analog Input 1 (+) (1) Analog Input 2 (–) (1) Analog Input 2 (+) (1) Description Isolated (3), bipolar, differential, 9 bit & sign, 88k ohm input impedance. A jumper (page 2-6) selects: 0-10V, ±10V, 4-20mA. Default: 0-10V (Ri =200k), 4-20mA (Ri=100 ohm). 5 –10V Pot Reference – 2k ohm minimum, 10 mA maximum load, 1% accuracy. 6 Pot Common (GND) For (+) and (–) 10V pot references.
2-6 PowerFlex® 700H Control Wiring Analog I/O Configuration Important: Analog I/O must be configured through programming, as well as the jumpers shown below. Refer to publication 20C-PM001…, PowerFlex 700H Adjustable Frequency AC Drive - Programming Manual. Refer to Figure 2.2 on page 2-3 for the location of the jumpers indicated in the table below. Table 2.
PowerFlex® 700H Control Wiring 2-7 Auxiliary Power Supply Specifications Voltage 24V dc ± 15% Current (Min) 150 mA Current (Max) 250 mA If 24V terminals of several drives are connected in parallel, we recommend using a diode circuit to block current flow in the opposite direction. Reverse current flow could damage the Control Board.
2-8 PowerFlex® 700H Control Wiring Input/Output Analog Input Bipolar Speed Reference ±10V Input Connection Example 3 4 Analog Voltage Input Unipolar Speed Reference 0 to +10V Input 3 4 Analog Current Input Unipolar Speed Reference 4-20 mA Input Analog Input, PTC 0-10V Input PTC OT set > 5V PTC OT cleared < 5V PTC Short < 0.2V 3 4 Ferrite Bead 1.8k PTC 1 2 6 3.32k Ohm 7 Required Parameter Changes • Set I/O configuration (refer to Analog I/O Configuration on page 2-6).
PowerFlex® 700H Control Wiring Input/Output Analog Output ±10V, 4-20 mA Bipolar +10V Unipolar (shown) Connection Example – 2-Wire Control Non-Reversing(2) 24V dc internal supply + 8 9 12 17 19 20 Stop-Run 2-Wire Control Reversing(2) External supply (I/O Board dependent) 115V/ +24V Run Fwd. 11 12 Run Rev. Neutral/ Common 3-Wire Control Internal supply Stop 17 2-9 Required Parameter Changes • Set I/O configuration (refer to Analog I/O Configuration on page 2-6).
2-10 PowerFlex® 700H Control Wiring Input/Output Enable Input Connection Example Required Parameter Changes • Configure with parameter 366 [Digital In6 Sel] For dedicated hardware Enable: Remove Jumper J5 (see page 2-6) 16 (1) (2) Reference Control Refer to the Attention statement on page 2-1 for important bipolar wiring information. Important: Programming inputs for 2 wire control deactivates all HIM Start buttons unless parameter 192 [Save HIM Ref], bit 1 “Manual Mode” = “1.
PowerFlex® 700H Control Wiring 2-11 Figure 2.
2-12 PowerFlex® 700H Control Wiring PLC = Auto, Terminal Block = Manual A process is run by a PLC when in Auto mode and requires manual control from an analog potentiometer wired to the drive terminal block. The auto speed reference is issued by the PLC through a communications module installed in the drive. Since the internal communications is designated as Port 5, [Speed Ref A Sel] is set to “DPI Port 5” with the drive running from the Auto source.
Chapter 3 Control Wiring for PowerFlex 700S Drives with Phase I Control I/O Wiring Important points to remember about I/O wiring: • Always use tinned copper wire. • Wire with an insulation rating of 600V or greater is recommended. • Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot). • 4100CCF3 Flex I/O cable for use with DriveLogix is limited to a 3 ft. maximum length.
3-2 Control Wiring for PowerFlex 700S Drives with Phase I Control Insulation Description Rating 0.750 mm2 (18AWG), twisted pair, 100% shield with drain (5). Remote Pot Belden 8770(or equiv.) 0.750 mm2 (18AWG), 3 cond., shielded Encoder/ Combined: Belden 9730 (or equivalent) (1) 0.196 mm2 (24AWG), individually shielded. Pulse I/O Less 30.5 m (100 ft.) 300V, Encoder/ 0.196 mm2 (24AWG), Signal: Belden 9730/9728 (or 75-90 ºC Pulse I/O individually shielded. equivalent) (1) (167-194 ºF) 30.
Control Wiring for PowerFlex 700S Drives with Phase I Control 3-3 Wiring the Main Control Board I/O Terminals Terminal blocks TB1 and TB2 contain connection points for all inputs, outputs and standard encoder connections. Both terminal blocks reside on the Main Control Board. Remove the terminal block plug from the socket, and make the connections. Reinstall the plug, when wiring is complete. The terminal blocks have keys, which make it difficult to insert a terminal plug into the wrong socket. Table 3.
Control Wiring for PowerFlex 700S Drives with Phase I Control Terminal T11 T10 T9 T8 Signal Power Supply 24V dc Return (-) Power Supply 24V dc (+) Logic Common Digital Input 1 T7 Default = Precharge Enable Input T6 Digital Output 1 T5 Digital Output 2 T4 T3 T2 T1 Digital Output Return Thermistor Input Thermistor Input Return Thermistor Shield 2 3 4 5 6 7 8 9 10 11 Table 3.D TB1 - Row T (Top) Terminals T1 3-4 (1) (2) Description Power and common for precharge and enable inputs.
Control Wiring for PowerFlex 700S Drives with Phase I Control 3-5 Figure 3.1 TB1 - Row T (Top) Wiring Examples The following definitions are used throughout this section: Source A. Apply positive voltage through the device to the input or output. B. Connect the input or output common (return) directly to the power supply common. Sinking A. Apply the positive voltage directly to the input or output common (return). B.
3-6 Control Wiring for PowerFlex 700S Drives with Phase I Control Figure 3.1 TB1 - Row T (Top) Wiring Examples Input/Output Connection Example Sinking Precharge and Enable Inputs - using internal power supply Required Parameter Changes Enable - In a sinking configuration, this circuit must connect to a 24V dc return for the drive to run. 11 Precharge Precharge control is used in common bus configurations and is not required for AC fed drives.
Control Wiring for PowerFlex 700S Drives with Phase I Control 3-7 B9 B8 B7 B6 B5 B4 B1 2 3 4 5 6 7 8 9 10 11 Terminal Signal B11 Analog Input 1 (-) B10 Analog Input 1 (+) B3 B2 B1 Description +/-10.0V dc or +/-1.0V dc bipolar, differential input. (1) 13 bit + sign, 20k ohm input impedance. Analog Input Shield Optional connection point for analog input shield. (2) Analog Input 2 (-) +/-10.0V dc or +/-1.0V dc bipolar, differential input.
3-8 Control Wiring for PowerFlex 700S Drives with Phase I Control Figure 3.2 TB1 - Row B (Bottom) Wiring Examples Input/Output Connection Example Analog Inputs Analog Inputs for Speed Reference and Speed Trim - shield +/-10V dc or +/-1.
Control Wiring for PowerFlex 700S Drives with Phase I Control 3-9 Figure 3.2 TB1 - Row B (Bottom) Wiring Examples Input/Output Analog Outputs +/-10V dc or +/-1.
Control Wiring for PowerFlex 700S Drives with Phase I Control 4 3 2 T4 T3 T2 T1 Signal Encoder Signal A Encoder Signal Not A Encoder Signal B Encoder Signal Not B Encoder Signal Z Encoder Signal Not Z Shield Digital Input #2 Digital Input #2 Return Description Primary encoder interface. 5 or 12V dc switch selectable (1), Nominal current draw per channel @ 12V dc 45 mA, @5V dc 32 mA Maximum input frequency for Encoders 0 & 1 is 500 kHz.
Control Wiring for PowerFlex 700S Drives with Phase I Control 3-11 Figure 3.3 TB2 - Row T (Top) Wiring Examples Input/Output Primary Encoder Interface Supports 12V dc differential encoders with internal power supply. 5V dc differential encoders may require external power supply and special jumper settings. Refer to Main Control Board I/O and Encoder Settings on page 3-17 for external power supply and jumper settings.
3-12 Control Wiring for PowerFlex 700S Drives with Phase I Control Figure 3.
Control Wiring for PowerFlex 700S Drives with Phase I Control 3-13 Figure 3.
Control Wiring for PowerFlex 700S Drives with Phase I Control Signal Encoder Signal A Encoder Signal Not A Encoder Signal B Encoder Signal Not B Encoder Signal Z Encoder Signal Not Z Shield B6 B5 B4 Unused Relay Output Relay Output Return B3 B2 B1 Unused Power Supply +12V dc (B) (+) 15/2V dc power supply for interface. Power Supply +12V dc Return (B) (-) secondary encoder Rating 300 mA(2) (3) 6 5 4 3 2 Description Secondary encoder interface.
Control Wiring for PowerFlex 700S Drives with Phase I Control 3-15 Figure 3.4 TB2 - Row B (Bottom) Wiring Examples Input/Output Connection Example Secondary Encoder Interface Secondary Encoder - using internal power supply - Supports 12V dc differential encoders with internal power supply. 5V dc differential encoders require external power supply and special jumper settings. Refer to Auxiliary Power Supply on page 3-16 for external power supply and jumper settings.
3-16 Control Wiring for PowerFlex 700S Drives with Phase I Control Auxiliary Power Supply You may use an auxiliary power supply to keep the 700S Control Assembly energized, when input power is de-energized. This allows the Main Control Board, DriveLogix controller and any feedback option cards to continue operation. Connect auxiliary power to J15 on the Fiber Optic Interface board. You must set parameter 153 [Control Options], bit 17 “Aux Pwr Sply” to enable this feature. Table 3.
Control Wiring for PowerFlex 700S Drives with Phase I Control 3-17 Main Control Board I/O and Encoder Settings SW1 SIDE VIEW FRONT - TOP VIEW UP = OPEN = OFF 1 2 DOWN = CLOSED= ON Analog Input #1 +/-10.0V dc +/-1.0V dc Scaling SW1-1 Open Closed Analog Input #2 +/-10.0V dc +/-1.
3-18 Control Wiring for PowerFlex 700S Drives with Phase I Control specifications. Open these switches for 12V dc operation, close them for 5V dc operation. Switches SW2-1, 3, and 5 are for the secondary encoder. Set these switches to match the encoder output specifications. Open these switches for 12V dc operation, close them for 5V dc operation. Encoder Output Settings Jumper J6 on the main control board configures the encoder power supply for either 5V dc or 12V dc operation.
Control Wiring for PowerFlex 700S Drives with Phase I Control 3-19 Table 3.I SynchLink Cables and Accessories Description 2 x 1 M Fiber Optic Link 2 x 3 M Fiber Optic Link 2 x 5 M Fiber Optic Link 10 M Fiber Optic Link 20 M Fiber Optic Link 50 M Fiber Optic Link 100 M Fiber Optic Link 250 M Fiber Optic Link 500 M Fiber Optic Bulk SynchLink Fiber-Hub, 1 input, Base SynchLink Fiber-Hub, 4 output, “Star” Splitter SynchLink Bypass Switch Cat. No.
3-20 Notes: Control Wiring for PowerFlex 700S Drives with Phase I Control
Chapter 4 Control Wiring for PowerFlex 700S Drives with Phase II Control I/O Wiring Important points to remember about I/O wiring: • Always use tinned copper wire. • Wire with an insulation rating of 600V or greater is recommended. • Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot). • 4100CCF3 Flex I/O cable for use with DriveLogix is 3 ft. maximum length.
4-2 Control Wiring for PowerFlex 700S Drives with Phase II Control Table 4.A Recommended Control Wire Type Digital I/O Wire Type(s) Un-shielded Per US NEC or applicable national or local code Shielded Multi-conductor shielded cable such as Belden 8770(or equiv.) Belden 8760/9460(or equiv.) Description – Insulation Rating 300V, 60o C (140o F), Minimum 0.750 mm2 (18AWG), 3 conductor, shielded. Standard 0.750 mm2 (18AWG), Analog I/O twisted pair, 100% shield with drain (5).
Control Wiring for PowerFlex 700S Drives with Phase II Control I/O Terminal Blocks 4-3 Wiring the Main Control Board I/O Terminals Terminal blocks TB1 and TB2 contain connection points for all inputs, outputs and standard encoder connections. Both terminal blocks reside on the Main Control Board. Remove the terminal block plug from the socket, and make connections. Important: For NEMA/UL Type 1 applications, all wiring must be routed through the conduit plate on the drive.
4-4 Control Wiring for PowerFlex 700S Drives with Phase II Control Table F TB1 Terminals 1 2 3 4 5 6 7 8 3 4 5 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 (1) Factory Default Description (Volt) Bipolar, differential input, +/-10V, 0-20 mA, 13 bit + sign 20k Ohm impedance at Volt; 500 Ohm impedance at mA(1) Shield NA Analog Input Shield Analog Input 2 Comm.
Control Wiring for PowerFlex 700S Drives with Phase II Control 4-5 Table G TB2 Terminals 1 2 3 Factory Default NA NA Terminal 1 2 3 Signal 24V DC Common (-) 24V DC Source (+) Digital Output 1 4 5 Digital Output 1/2 Com NA Digital Output 2 6 7 8 9 10 11 Relay Output 3 (NC) Relay Output 3 Com Relay Output 3 (NO) Digital Input 1-3 Com Digital Input 1 Digital Input 2 12 13 14 15 16 Digital Input 3 Digital Input 4-6 Com Digital Input 4 Digital Input 5 Digital Input 6 4 5 6 7 8 9 10 11 12 13 14 15 1
4-6 Control Wiring for PowerFlex 700S Drives with Phase II Control I/O Wiring Examples Input/Output Digital Inputs used for enable and precharge control. Table H TB2 Terminals — Digital Wiring Examples Connection Example Sourcing Digital Inputs - Internal Power Supply 1 2 Note: 24V DC Supply supports only on-board digital inputs. Do not use for circuits outside the drive. Note: The factory default for Digital Inputs is 24V. This must be switched in order to use 115V.
Control Wiring for PowerFlex 700S Drives with Phase II Control Input/Output Digital Inputs 24V DC 4-7 Connection Example Sourcing Digital Inputs - Internal Power Supply, 2-Wire Control Required Parameter Changes • Set the value of Par 829 [Dig In5 Sel] to a value of 7 Com 1 “Run” 24V dc • Par 153 [Control Options], bit 8 “3WireControl” will 2 automatically be off (0) for 2-wire control.
4-8 Control Wiring for PowerFlex 700S Drives with Phase II Control Input/Output 0-10V Analog Input 0-10V Analog Input Connection Example 0-10V Analog Input - Bi-Polar na 1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23 12 24 0-10V Analog Input - External Source 1 -Signal or Source Common 2 +Signal 3 Shield / Common -Signal or Source Common 4 5 Required Parameter Changes na +Signal 6 Shield / Common -Signal or Source Common 7 8 +Signal 9 Shield / Common 10
Control Wiring for PowerFlex 700S Drives with Phase II Control Input/Output Connection Example Primary Encoder Primary Encoder - Internal Supply Interface Supports 5V/12V DC 13 differential encoders with 14 internal power supply.
4-10 Control Wiring for PowerFlex 700S Drives with Phase II Control Auxiliary Power Supply You may use an auxiliary power supply to keep the 700S Control Assembly energized, when input power is de-energized. This allows the Main Control Board, DriveLogix controller and any feedback option cards to continue operation. Connect auxiliary power to J15 on the Fiber Optic Interface board. You must set parameter 153 [Control Options], bit 17 “Aux Pwr Sply” to enable this feature.
Control Wiring for PowerFlex 700S Drives with Phase II Control 4-11 DIP Switch Settings ATTENTION: The DIP switches for Digital Inputs 4 - 6 are set to 24V DC at the factory. If you are running a 115V AC input application, the switches must be set as indicated below before applying power to the drive or damage to the Main Control board may occur.
4-12 Control Wiring for PowerFlex 700S Drives with Phase II Control Function Encoder Supply Voltage Encoder Signal A Voltage Encoder Signal B Voltage Encoder Signal Z Voltage Default 12V DC Switch S2-4 Open 12V DC Closed 5V DC Notes Change with Power Off 12V DC S2-1 12V DC 5V DC Set all switches the same 12V DC S2-2 12V DC 5V DC 12V DC S2-3 12V DC 5V DC Function DriveLogix Processor Down Run Switch S1 Up Prog Center Remote Notes Processor Mode Please note there are two separate va
Chapter Communication Options Communication Module Locations Figure 5.1 DPI Port Locations ➊ The HIM panel opens to allow access to the DPI interface. To open panel, remove screws on left side of HIM panel and swing open. Back View X2 ➋➌ X1 ➍ To Drive Control (Main Control board on 700S , DPI Interface board on 700H) No. Connector ➊ DPI Port 1 Description HIM connection when installed in the drive. Cable connection for handheld and remote options.
5-2 Communication Options Communication Configurations Typical Programmable Controller Configurations Important: If block transfers are programmed to continuously write information to the drive, care must be taken to properly format the block transfer. If attribute 10 is selected for the block transfer, values will be written only to RAM and will not be saved by the drive. This is the preferred attribute for continuous transfers.
Communication Options Figure 5.3 PowerFlex 700H Logic Status Word Logic Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Status x Ready x x x x x x x x x x (1) x x x x x See “Owners” for further information.
5-4 Communication Options Figure 5.
Communication Options 5-5 Figure 5.
5-6 Notes: Communication Options
Chapter 6 Frame 9 Installation Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All information in Chapter 1 “General Installation Information” and in this chapter must be read and understood before the actual installation begins. ! ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc.
6-2 Frame 9 Installation Minimum Mounting Clearances 400.0 mm (15.75 in.) 400.0 mm (15.75 in.) 80.0 mm (3.2 in.) 50.0 mm (1.97 in.) 350.0 mm (13.8 in.) 50.0 mm (1.97 in.) 350.0 mm (13.8 in.) Refer to Figure 6.1 for detailed dimension information. Operating Temperatures Frame 9 drives require a minimum of 1300 m3/h (765 cfm) of cooling air.
Frame 9 Installation Nameplate Location Refer to Figure 6.1 below. Dimensions Figure 6.1 Frame 9 Dimensions 480.0 (18.90) 5.0 (0.20) 14.0 (0.55) 400.0 (15.75) 240.0 (9.45) 363.3 (14.32) 339.5 (13.37) 9.0 (0.35) 45.0 (1.77) Mounting Holes Nameplate Lifting Holes Wire Way 1150.0 (45.28) 1120.0 (44.09) Nameplate Mounting Holes 9.0 (0.35) Lifting Hole 21.0 (0.83) 372.5 (14.67) 292.5 (11.52) 142.5 (5.61) 62.5 (2.46) 245.53 (9.67) 59.0 (2.32) 191.64 (7.54) 100.12 (3.94) 285.0 (11.
6-4 Frame 9 Installation Lifting and Mounting Frame Refer to Appendix B - Lifting and Mounting Instructions for detailed instructions.
Frame 9 Installation Power Wiring No. ➊ ➋ ➌ ➍ ➎ Table 6.A Frame 9 Power Terminal Specifications Wire Size Range (1) Maximum Minimum Name Description Input Power Terminal Block (2) Input power 185.0 mm2 95.0 mm2 L1, L2, L3 (350 MCM) (4/0 AWG) Output Power Terminal Block (2) Motor connections 185.0 mm2 95.0 mm2 U/T1, V/T2, W/T3 (350 MCM) (4/0 AWG) SHLD Terminal, PE, Motor Ground Terminating point for wiring shields 95.0 mm2 5.0 mm2 (4/0 AWG) (10 AWG) DC input or external brake resistor DC Bus (3) 185.
6-6 Frame 9 Installation Frame 9 DC Bus/Brake Connections Figure 6.3 Connecting to DC Source Only (No Brake Option Ordered) DC Source DC– DC+/ R+ R– Figure 6.4 Connecting to an External Brake Resistor (Brake Option Ordered) See Table 6.B on page 6-7 for brake resistor sizing information. DB Resistor DC– DC+/ R+ R– Figure 6.
Frame 9 Installation Table 6.B Frame 9 Brake Resistor Ratings Drive Catalog Input Voltage Number 400V AC 20DC261 20DC300 480V AC 20DD261 20DD300 600V AC 20DE170 20DE208 690V AC 20DF170 20DF208 ND Rating 132 kW 160 kW 200 HP 250 HP 150 HP 200 HP 160 kW 200 kW Cont. Output (Amps) 261 300 261 300 170 208 170 208 Routing for I/O Wiring and Communication Cabling Network Communication Cabling 700S 700H Control Wiring Maximum Brake Current (Amps) 222 222 222 222 157.1 157.1 157.1 157.
6-8 Notes: Frame 9 Installation
Chapter 7 Frame 10 Installation Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All information in Chapter 1 “General Installation Information” and in this chapter must be read and understood before the actual installation begins. ! Minimum Mounting Clearances ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc.
7-2 Frame 10 Installation Figure 7.2 Enclosure Code B (NEMA/UL Type 1, IP21) and K (NEMA/UL Type 1, IP21 w/Conformal Coat) 200 mm (7.87 in.) Min. Powerful Performance, Flexible Control. 838 mm (33.0 in.) Min. Operating Temperatures Frame 10 drives require a minimum of 2600 m3/h (1530 cfm) of cooling air.
Frame 10 Installation Dimensions 7-3 Figure 7.3 Enclosure Code A (NEMA/UL Type 1, IP21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat) Dimensions are in millimeters and (inches). * This dimension is the depth for drives with the optional door-mounted HIM installed. 606.0 (23.85) 534.7 (21.05) 32.3 (1.27) 632.5* (24.90) 605.5 (23.84) 498.0 (19.61) 42.0 (1.65) Lifting Holes 2234.0 (87.95) 2275.0 (89.57) 2201.8 (86.68) 144.5 (5.7) 439 (17.3) 73.3 (2.9) Max. 116 (4.
7-4 Frame 10 Installation Figure 7.4 Enclosure Code B (NEMA/UL Type 1, IP20 MCC) and K (NEMA/UL Type 1, IP20 MCC w/Conformal Coat) Dimensions are in millimeters and (inches). Removeable Lifting Angle 63.5 (2.5) Powerful Performance, Flexible Control. 2286 (90.0) 635 (25.0) 635 (25.0) 50.8 (2.0) 533.4 (21.0) 241.3 (9.5) 548.6 (21.6) Area available for conduit routing 43.2 (1.7) 295.5 (11.75) 19.0 (0.75) 295.5 (11.75) 0.625 Dia.
Frame 10 Installation 7-5 Figure 7.5 Enclosure Code H (NEMA/UL Type 12 - IP54) and W (NEMA/UL Type 12 IP54 w/Conformal Coat) Dimensions are in millimeters and (inches). NEMA/UL Type 12 Roof Assembly w/Filters 655.04 (25.8) 454 (18) 478 (19) 198.5 (7.8) 2403.5 (94.6) NEMA/UL Type 12 External Filters 606 (24) 144.5 (5.7) 83 (3.3) 439 (17.3) 73.3 (2.9) Max. 116 (4.
7-6 Frame 10 Installation Removing the Protective Covers Moving the Control Frame To gain access to the power wiring terminals, airflow plate and protective covers you may need to move the Control Frame out of the way. If you do not need to move the control frame, continue with "Removing the Airflow Plate" on page 7-7. Task A B Description Loosen the T8 Torx-head screws that secure the Control Frame to the drive enclosure (Remove screws on early frame 10 drives).
Frame 10 Installation 7-7 Removing the Airflow Plate The drive is equipped with a plate, just above the Control Frame, that directs air flow through the drive. You may need to remove this plate in order to access the protective covers and the power terminals. If you do not need to remove the airflow plate, continue with "Removing the Protective Covers" on page 7-8. Task A Description Remove the T8 Torx-head screws that secure the airflow plate to the drive. B Slide the airflow plate off of the drive.
7-8 Frame 10 Installation Removing the Protective Covers You must remove the protective covers to gain access to the power structure. Task A B C Description Remove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover, then remove the top and bottom protective covers. Note: you only need to remove the top and bottom covers to gain access to the power terminals. You can remove the other covers without removing the top and bottom ones.
Frame 10 Installation 7-9 Ungrounded, High Resistive Frame 10 size drives are equipped with common mode capacitors and capacitors that are connected to the input terminals. To guard against drive Ground or Grounded B damage, these capacitors should be disconnected depending upon the type Phase Delta Installations of ground system on which the drive is installed.
7-10 Frame 10 Installation Figure 7.6 Common Mode Jumper and Rectifier Circuit Board Location Common Mode jumper Front View of Assembly There is one common mode jumper located on the upper-right side of the power structure. Rectifier Circuit Board Control Frame not shown for clarity only.
Frame 10 Installation Move the Common Mode Jumper to the Disconnected Position Follow the lettered steps below to move the common mode jumper to the disconnected position (refer to Figure 7.6 for jumper location): Task A Description Loosen the upper screw. B Remove the lower screw. Move the jumper to the horizontal position. C Install and tighten the screws.
7-12 Frame 10 Installation Insulate Terminal X4 on the Rectifier Circuit Board Follow the lettered steps below to insulate terminal X4 on the Rectifier circuit board (refer to Figure 7.6 for Rectifier board location): Task A Description Remove the screw from the X4 connection on the Rectifier circuit board. B Insulate the top and bottom of the X4 connection on the Rectifier circuit board. Important: Do not install the screw and washer that was removed from this connection.
Frame 10 Installation 7-13 Disconnect the Small Capacitors from the Input Terminals Follow the lettered steps below to disconnect the small capacitors from the input terminals: Task A B C Description Remove the screws and lock washers that secure each of the three capacitor supply wires to the input power terminals. Insulate the capacitor leads and leave disconnected. Install and tighten the screws and lock washers only. Important: Do not re-install the capacitor leads.
7-14 Frame 10 Installation Power Wiring Important: Once power wiring has been completed, the protective covers must be installed before energizing the drive. Installation is in reverse order of removal (refer to "Removing the Protective Covers" on page 7-6.) Table 7.A Power Terminal Specifications Wire Size Range (1)(2) No. Name Description Maximum Minimum Input power 300 mm2 2.1 mm2 ➊ Input Power Terminal Block (3) L1, L2, L3 (600 MCM) (14 AWG) Motor connections 300 mm2 2.
Chapter 8 Frame 11 Installation Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All information in Chapter 1 “General Installation Information” and in this chapter must be read and understood before the actual installation begins. ! Minimum Mounting Clearances ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc.
8-2 Frame 11 Installation Figure 8.2 Enclosure Code B (NEMA/UL Type 1, IP21) and K (NEMA/UL Type 1, IP21 w/Conformal Coat) 200 mm (7.87 in.) Min. 838 mm (33.0 in.) Min. Operating Temperatures Frame 11 drives require a minimum of 3900 m3/h (2295 cfm) of cooling air.
Frame 11 Installation Dimensions 8-3 Figure 8.3 Enclosure Code A NEMA/UL Type 1 - IP21 and M (NEMA/UL Type 1, IP21 w/ Conformal Coat) Dimensions are in millimeters and (inches). * This dimension is the depth for drives with the optional door-mounted HIM installed. ! 797.0 (31.38) 621.74* (24.48) 736.0 (28.98) 605.5 (23.84) 32.25 (1.27) 498.0 (19.61) 42.0 (1.65) DANGER 2234.0 (87.95) 2275.0 (89.57) 2205.0 (86.81) 640 (25.2) 144.5 (5.7) 73.3 (2.9) Max. 153.5 (6.
8-4 Frame 11 Installation Figure 8.4 Enclosure Code B (NEMA/UL Type 1, IP20 MCC) and K (NEMA/UL Type 1, IP20 MCC w/Conformal Coat) Dimensions are in millimeters and (inches). Removable Lifting Angle 63.5 (2.5) 2286 (90.0) 635 (25.0) 889 (35.0) 50.8 (2.0) 548.6 (21.6) 787 (31.0) 241.3 (9.5) Area available for conduit routing 425.5 (16.75) 43.2 (1.7) 19.0 (0.75) 425.5 (16.75) 15.88 (0.625) Dia.
Frame 11 Installation 8-5 Figure 8.5 Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12 IP54 w/Conformal Coat) Dimensions are in millimeters and (inches). 678 (26.7) 213 (8.4) NEMA/UL Type 12 Roof Assembly (1) 655.04 (25.8) 454 (18.0) 2414.5 (95.0) NEMA/UL Type 12 External Filters 806 (31.7) 640 (25.2) 144.5 (5.7) 73.3 (2.9) Max. 153.5 (6.0) Gap with Overlapping Plate Removed 57.2 (2.3) Standard 83 (3.
8-6 Frame 11 Installation Lifting and Mounting Frame Refer to Appendix B - Lifting and Mounting Instructions for detailed instructions on lifting and mounting the drive. When you have completed 11 Drives the instructions in Appendix B, continue with the installation as directedd below. Removing the Protective Covers Moving the Control Frame To gain access to the power wiring terminals, airflow plate and protective covers you may need to move the Control Frame out of the way.
Frame 11 Installation 8-7 Removing the Airflow Plate The drive is equipped with a plate, just above the Control Frame, that directs air flow through the drive. You may need to remove this plate in order to access the protective covers and the power terminals. If you do not need to remove the airflow plate, continue with "Removing the Protective Covers" on page 8-8. Task A Description Remove the T8 Torx-head screws that secure the airflow plate to the drive. B Slide the airflow plate off of the drive.
8-8 Frame 11 Installation Removing the Protective Covers You must remove the protective covers to gain access to the power terminals. Task A B Description Remove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover, then remove the top and bottom protective covers. Remove the four M5 POZIDRIV screws that secure the main front protective cover to the drive, then remove the protective cover.
Frame 11 Installation 8-9 Ungrounded, High Resistive Frame 11 size drives are equipped with common mode capacitors. To guard against drive damage, these capacitors should be disconnected depending Ground or Grounded B upon the type of ground system on which the drive is installed.
8-10 Frame 11 Installation Figure 8.6 Common Mode Jumper and Rectifier Circuit Board Location There is one jumper located on each Rectifying Module. The Rectifying Modules are located on the upper-right side of the center and right side power stack of the drive’s power structure.
Frame 11 Installation 8-11 Move the Common Mode Jumper to the Disconnected Position Follow the lettered steps below to move the common mode jumper to the disconnected position (refer to Figure 8.6 for jumper location): Task A Description Loosen the upper screw. B Remove the lower screw. Move the jumper to the horizontal position. C Install and tighten the screws.
8-12 Frame 11 Installation Insulate Terminal X4 on the Rectifier Circuit Board Follow the lettered steps below to insulate terminal X4 on the Rectifier circuit board (refer to Figure 8.6 for Rectifier board location): Task A Description Remove the screw from the X4 connection on the Rectifier circuit board. B Insulate the top and bottom of the X4 connection on the Rectifier circuit board. Important: Do not install the screw and washer that was removed from this connection.
Frame 11 Installation Power Wiring 8-13 AC Input Wiring The table below identifies which frame 11 drives contain only one rectifying module and which frame 11 drives contain two rectifying modules. Drives with one rectifying module contain only one set of input power terminals. Drives with two parallel rectifying modules contain two sets of input power terminals--you must supply power to both sets of input terminals on these drives. There are several methods for accomplishing this.
8-14 Frame 11 Installation Figure 8.2 AC Wiring Example: One Fuse per Phase L1 L2 1L1 1L2 1L3 L3 2L1 2L2 2L3 Figure 8.3 AC Wiring Example: Circuit Breaker L1 1L1 1L2 1L3 L2 L3 2L1 2L2 2L3 Important: Once power wiring has been completed, the protective covers must be installed before energizing the drive. Installation is in reverse order of removal (refer to "Removing the Protective Covers" on page 8-6.
Frame 11 Installation 8-15 Table 8.A Power Terminal Specifications No. Name ➊ Input Power Terminal Block (3) 1L1, 1L2, 1L3, 2L1, 2L2, 2L3 ➋ Output Power Terminal Block (3) U/T1, V/T2, W/T3 Description AC Input power Motor connections Wire Size Range (1)(2) Maximum Minimum 300 mm2 2.1 mm2 (600 MCM) (14 AWG) 300 mm2 2.
8-16 Notes: Frame 11 Installation
Chapter 9 Frame 12 Installation Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All information in Chapter 1 “General Installation Information” and in this chapter must be read and understood before the actual installation begins. ! Minimum Mounting Clearances ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc.
9-2 Frame 12 Installation Figure 9.2 Enclosure Code B (NEMA/UL Type 1, IP21) and K (NEMA/UL Type 1, IP21 w/Conformal Coat) 200 mm (8.0 in.) Min. Powerful Performance, Flexible Control. Powerful Performance, Flexible Control. 838 mm (33.0 in.) Min. Operating Temperatures Frame 12 drives require a minimum of 5200 m3/h (3060 cfm) of cooling air.
Frame 12 Installation Dimensions 9-3 Figure 9.3 Enclosure Code A (NEMA/UL Type 1 - IP21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat) Dimensions are in millimeters and (inches). * This dimension is the depth for drives with the optional door-mounted HIM installed. 632.5* (24.90) 1205.05 (47.45) 534.7 (21.05) 605.5 (23.84) 32.3 (1.27) 498.0 (19.61) 42.0 (1.65) 2234.0 (87.95) 2275.0 (89.57) 2202.75 (86.72) 87.9 (3.5) 144.5 (5.7) 439 (17.3) 73.3 (2.9) Max. 116 (4.
9-4 Frame 12 Installation Figure 9.4 Enclosure Code B (NEMA/UL Type 1, IP21) and K (NEMA/UL Type 1, IP21 w/Conformal Coat) Removeable Lifting Angle 63.5 (2.5) Powerful Performance, Flexible Control. Powerful Performance, Flexible Control. 2286 (90.0) 635 (25.0) 635 (25.0) 635 (25.0) 1270 (50.0) 50.8 (2.0) 533.4 (21.0) 241.3 (9.5) 548.6 (21.6) 43.2 (1.7) Area available for conduit routing 295.5 (11.75) 19.0 (0.75) 295.5 (11.75) 15.88 (0.625) Dia.
Frame 12 Installation Figure 9.5 Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat) Dimensions are in millimeters and (inches). 478 (18.8) 478 (18.8) (4.8) NEMA/UL Type 12 Roof Assembly 655.04 (25.8) 454 (17.9) 198.5 (7.8) 2403.5 (94.6) NEMA/UL Type 12 External Filters 1205.05 87.9 (3.5) 439 (17.3) 144.5 (5.7) 73.3 (2.9) Max. 116 (4.5) Gap with Overlapping Plate Removed 57.2 (2.
9-6 Frame 12 Installation Removing the Protective Covers Moving the Control Frame To gain access to the power wiring terminals, airflow plate and protective covers you may need to move the Control Frame out of the way. If you do not need to move the control frame, continue with "Removing the Airflow Plate" on page 9-7. Task A B Description Loosen the T8 Torx-head screws that secure the Control Frame to the drive enclosure (Remove screws on early frame 10 drives).
Frame 12 Installation 9-7 Removing the Airflow Plate The drive is equipped with a plate, just above the Control Frame, that directs air flow through the drive. You may need to remove this plate in order to access the protective covers and the power terminals. If you do not need to remove the airflow plate, continue with "Removing the Protective Covers" on page 9-8. Task A Description Remove the T8 Torx-head screws that secure the airflow plate to the drive. B Slide the airflow plate off of the drive.
9-8 Frame 12 Installation Removing the Protective Covers You must remove the protective covers to gain access to the Power structure. Task A B C Description Remove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover, then remove the top and bottom protective covers. Note: you only need to remove the top and bottom covers to gain access to the power terminals. You can remove the other covers without removing the top and bottom ones.
Frame 12 Installation 9-9 Ungrounded, High Resistive Frame 12 size drives are equipped with common mode capacitors and capacitors that are connected to the input terminals. To guard against drive Ground or Grounded B damage, these capacitors should be disconnected depending upon the type Phase Delta Installations of ground system on which the drive is installed.
9-10 Frame 12 Installation Figure 9.6 Common Mode Jumper and Rectifier Circuit Board Location Common Mode jumper There is one jumper located on each Rectifying Module. The Rectifying Modules are located on the upper-right side of the right side power stack of in each enclosure of the drive’s power structure. Front View of Assembly Rectifier Circuit Board DANGER DC BUS CONDUCTORS AND CAPACITORS OPERATE AT HIGH VOLTAGE.
Frame 12 Installation 9-11 Move the Common Mode Jumper to the Disconnected Position Follow the lettered steps below to move the common mode jumper to the disconnected position (refer to Figure 9.6 for jumper location): Task A Description Loosen the upper screw. B Remove the lower screw. Move the jumper to the horizontal position. C Install and tighten the screws.
9-12 Frame 12 Installation Insulate Terminal X4 on the Rectifier Circuit Board Follow the lettered steps below to insulate terminal X4 on the Rectifier circuit board (refer to Figure 9.6 for Rectifier board location): Task A Description Remove the screw from the X4 connection on the Rectifier circuit board. B Insulate the top and bottom of the X4 connection on the Rectifier circuit board. Important: Do not install the screw and washer that was removed from this connection.
Frame 12 Installation 9-13 Disconnect the Small Capacitors from the Input Terminals Follow the lettered steps below to disconnect the small capacitors from the input terminals: Task A B C Description Remove the screws and lock washers that secure each of the three capacitor supply wires to the input power terminals. Insulate the capacitor leads and leave disconnected. Install and tighten the screws and lock washers only. Important: Do not re-install the capacitor leads.
9-14 Frame 12 Installation Power Wiring Input Power Wiring Frame 12 drives utilize two parallel power structures, and therefore have two sets of AC input power terminals. You must supply power to both sets of input terminals. There are several methods for accomplishing this. Important: Parallel wiring must have the same cable dimensions, type and routing. Non-symmetrical wiring may cause unequal loading between the converters and reduce the drive’s ability to deliver current to the motor. Figure 9.
Frame 12 Installation Figure 9.5 Frame 12 AC Wiring Example: One Fuse per Phase L1 L2 1L1 1L2 1L3 L3 2L1 2L2 2L3 Figure 9.
9-16 Frame 12 Installation Output Power Wiring Frame 12 drives utilize two parallel power structures, and therefore have two sets of output power terminals. You must connect the motor to both sets of output power terminals. Important: Parallel wiring must have the same cable dimensions, type and routing. Non-symmetrical wiring may cause unequal loading between the converters and reduce the drive’s ability to deliver current to the motor.
Frame 12 Installation 9-17 Important: Once power wiring has been completed, the protective covers must be installed before energizing the drive. Installation is in reverse order of removal (refer to "Removing the Protective Covers" on page 9-6.) Table 9.A Frame 12 Power Terminal Specifications No.
9-18 Notes: Frame 12 Installation
Chapter 10 Frame 13 Installation Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All information in Chapter 1 “General Installation Information” and in this chapter must be read and understood before the actual installation begins. ! ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc.
10-2 Frame 13 Installation Minimum Mounting Clearances 200 mm (8.0 in.) Min. 800 mm (31.50 in.) Min. 1600 mm, Style “A” Enclosure Shown. Operating Temperatures Frame 13 drives require a minimum of 4200 m3/h (2472 cfm) of cooling air for the Inverter unit and 1150 m3/h (677 cfm) of cooling air for each Converter unit.
Frame 13 Installation Dimensions 10-3 Figure 10.1 Enclosure Code A (NEMA/UL Type 1, IP21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat) A 619.2 (24.4) 603 (23.7) B C 44 (1.73) 2275 (89.6) 2197 (86.5) 2231 (87.8) 1108.25 (43.6) D Wire entry for this enclosure is between two pieces of soft foam. If the adjustable plate is slid back, a gap develops between the foam pieces. otherwise, the foam acts as a loose gasket around the wires. E 65 (2.
10-4 Frame 13 Installation Figure 10.2 Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat) A D NEMA/UL Type 12 Roof Assembly C B 122 662 454 E NEMA/UL Type 12 External Filters Wire entry for this enclosure is between two pieces of soft foam. If the adjustable plate is slid back, a gap develops between the foam pieces. otherwise, the foam acts as a loose gasket around the wires.
Frame 13 Installation 10-5 Lifting and Mounting Frame Enclosed Frame 13 Drives with DC Input 13 Drives Enclosed Frame 13 drives with DC input are shipped with the control pan mounted in the motor connection area of the right-hand enclosure. The control pan must be moved from this location to a location in the adjacent enclosure, away from the power connections. Refer to Appendix B - Lifting and Mounting Instructions for detailed instructions on lifting and mounting the drive.
10-6 Frame 13 Installation Removing the Protective Covers from the Converter Unit Moving the Control Frame You must move the Control Frame in order to access and remove the protective covers from the drive’s Converter unit. Task A Description Loosen the T8 Torx-head screws that secure the Control Frame to the drive enclosure. B Swing the Control Frame out and away from the converter unit.
Frame 13 Installation 10-7 Removing the Protective Covers You must remove the protective covers from the converter unit to gain access to the common mode jumper(s) and Rectifier circuit board. Task A Description Remove the four M5 POZIDRIV screws that secure each of the two or three main and bottom protective covers to the drive, then remove the protective covers. A DC OP BUS AN ERAT COND DW E AIT AT HIUCTO 5 M GH RS INUTVO AN ES LTAGD CA BE E.
10-8 Frame 13 Installation Installation on a Grounded B Phase Delta System If you are installing a drive on a grounded B phase Delta system, you: • Must move the common mode jumper(s) to the disconnected position refer to "Move the Common Mode Jumper(s) to the Disconnected Position" on page 10-8. • Must insulate terminal X4 on the Rectifier circuit board - refer to "Insulate Terminal X4 on the Rectifier Circuit Board" on page 10-9.
Frame 13 Installation 10-9 Insulate Terminal X4 on the Rectifier Circuit Board Follow the lettered steps below to insulate terminal X4 on the Rectifier circuit board for each converter unit (refer to Figure 10.3 for Rectifier board location): Task A Description Remove the screw from the X4 connection on the Rectifier circuit board. B Insulate the top and bottom of the X4 connection on the Rectifier circuit board. Important: Do not install the screw and washer that was removed from this connection.
10-10 Frame 13 Installation Removing the Protective Covers from the Inverter Unit Removing the Lower Protective Screen To access the power terminals, you must first remove the lower protective screen (on NEMA/UL Type 1 and Type 12 enclosures). Task A Description Remove the screws that secure the lower protective screen to the right side enclosure only and remove the screen.
Frame 13 Installation 10-11 Removing the Protective Covers You must remove the protective covers to gain access to the Inverter units. Task A Description Remove the four M5 POZIDRIV screws that secure each of the two or three main and bottom protective covers to the drive, then remove the protective covers. A DC OP BUS AN ERAT COND DW E AIT AT HIUCTO 5 M GH RS INUTVO AN ES LTAGD CA BE E.
10-12 Frame 13 Installation Power Wiring Frame 13 400 and 600 Volt Class AC Input Power Wiring Frame 13 size drives utilize two or three parallel power structures that are pre-connected to line reactors through a fused input switch. Important: Parallel wiring must have the same cable dimensions, type and routing. Non-symmetrical wiring may cause unequal loading between the converters and reduce the drive’s ability to deliver current to the motor. Figure 10.
Frame 13 Installation 10-13 Output Power Wiring Connect the motor to the output power terminals. Important: Parallel wiring must have the same cable dimensions, type and routing. Non-symmetrical wiring may cause unequal loading between the converters and reduce the drive’s ability to deliver current to the motor. Figure 10.
10-14 Frame 13 Installation Table 10.C Frame 13 Power Terminal Specifications Wire Size Range (1)(2) No. Name Description Maximum Minimum Input power 300 mm2 2.1 mm2 ➊ Input Power Terminal Block (1) L1, L2, L3 (600 MCM) (14 AWG) Motor connections 300 mm2 2.1 mm2 ➋ Output Power Terminal Block (3) U/T1, V/T2, W/T3 (600 MCM) (14 AWG) ➌ SHLD Terminal, PE, Motor Ground (3) Terminating point for wiring shields 300 mm2 2.1 mm2 (600 MCM) (14 AWG) (3) DC input or external brake 300 mm2 2.
Chapter 11 Frame 14 Installation Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All information in Chapter 1 “General Installation Information” and in this chapter must be read and understood before the actual installation begins. ! ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc.
11-2 Frame 14 Installation Minimum Mounting Clearances 200 mm (8.0 in.) Min. 1500A Drive - 2400 mm Enclosure Shown. 800 mm (31.50 in.) Min. Operating Temperatures Frame 14 drives require a minimum of 4200 m3/h (2472 cfm) of cooling air for each Inverter unit and 1150 m3/h (677 cfm) of cooling air for each Converter unit.
Frame 14 Installation Dimensions Figure 11.1 Drives Above 1500 A, 2800 mm Enclosure Code A (NEMA/UL Type 1, IP21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat) Dimensions are in millimeters and (inches). Lifting Points 620 (24.5) Lifting Points 603 (24) 44 (1.7) Shipping Split At This Location CLOSE 2276 (90) OPEN 2232 (88) 1400 (55) 1400 (55) Access Holes for Motor Output Cables 32.75 (1.3) Access Holes for AC Input Cables (2 Places) 10.2 16 Places 535 (21.0) 32.25 (1.3) 535 (21.
11-4 Frame 14 Installation Figure 11.2 Drives Above 1500 A 2800 mm Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat) Dimensions are in millimeters and (inches). Lifting Points NEMA/UL Type 12 Roof Assembly w/Filters 662 (26) Lifting Points 454 (18) Shipping Split At This Location CLOSE 2276 (90) OPEN 2232 (88) NEMA/UL Type 12 External Door Filters 1400 (55) 1400 (55) Access Holes for Motor Output Cables Access Holes for AC Input Cables (2 Places) 10.
Frame 14 Installation 11-5 Figure 11.3 1500 A Drives 2400 mm Enclosure Code A (NEMA/UL Type 1, IP 21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat) Dimensions are in millimeters and (inches). Lifting Points 620 (24.5) Lifting Points 603 (24) 44 (1.7) Shipping Split At This Location CLOSE 2276 (90) OPEN 2232 (88) 797 (31.4) 797 (31.4) Access Holes for Motor Output Cables 797 (31.4) Access Holes for AC Input Cables (2 Places) 10.2 12 Places 32.75 (1.3) 535 (21.0) 735 (29.0) 65 (2.
11-6 Frame 14 Installation Figure 11.4 1500 A Drives 2400 mm Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat) Dimensions are in millimeters and (inches). NEMA/UL Type 12 Roof Assembly w/Filters Lifting Points 662 (26) Lifting Points 454 (18) Shipping Split At This Location CLOSE 2276 (90) OPEN 2232 (88) NEMA/UL Type 12 External Door Filters 797 (31.4) 797 (31.4) 797 (31.4) 2400 (94.4) 10.
Frame 14 Installation 11-7 Figure 11.5 DC Input Drive Enclosure Code A (NEMA/UL Type 1, IP 21) and M (NEMA/ UL Type 1, IP21 w/Conformal Coat) Dimensions are in millimeters and (inches). 620 (24.5) 601 (23.7) 44 (1.7) 2270 (89.4) 2232 (88) 1597 (63.0) 62.25 (2.5) 675 125 (5.0) (26.6) Stationary metal front bottom plate Two pieces of soft foam taped to adjacent metal plates Overlapping metal bottom plate (slightly adjustable) Stationary metal back bottom plate 475 (18.7) 65 (2.6) 30 (1.2) 675 (26.
11-8 Frame 14 Installation Figure 11.6 DC Input Drive Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat) Dimensions are in millimeters and (inches). 662 (26) Lifting Points 454 (18) CLOSE 2276 (90) OPEN 2232 (88) 799.5 (31.5) 799.5 (31.5) 1597 (63.0) 62.25 (2.5) 675 125 (5.0) (26.6) 675 (26.
Frame 14 Installation 11-9 Ungrounded, High Resistive Frame 14 size drives are equipped with common mode capacitors. To guard against drive damage, these capacitors should be disconnected depending Ground or Grounded B upon the type of ground system on which the drive is installed. Phase Delta Installations To access and move the common mode jumper(s) and disconnect the capacitor connections you must first move the Control frame and remove the protective covers from the Converter unit.
11-10 Frame 14 Installation Removing the Protective Covers from the Converter Unit(s) Removing the Protective Screens To access the components within the Converter unit(s), you must first remove the protective screens from the drive. Task A Description Remove the screws that secure the protective screens to the Converter unit(s) and remove the screens.
Frame 14 Installation 11-11 Moving the Control Frame To gain access to the airflow plate and protective covers on the left side Converter unit of the drive you must move the Control Frame. Task A Description Loosen the T8 Torx-head screws that secure the Control Frame to the drive enclosure. B Swing the Control Frame out and away from the Converter unit.
11-12 Frame 14 Installation Removing the Airflow Plate(s) The drive is equipped with a plate(s), just above the Converter unit(s), that directs airflow through the drive enclosure(s). You must remove this plate(s) in order to access the protective covers. Task A Description Remove the T8 Torx-head screws that secure the airflow plate to the drive. B Slide the airflow plate off of the drive.
Frame 14 Installation 11-13 Removing the Protective Covers You must remove the protective covers to gain access to the Converter unit(s). Task A Description Remove the four M5 POZIDRIV screws that secure each of the two or three main and bottom protective covers to the drive, then remove the protective covers. A DC OP BUS AN ERAT COND DW E AIT AT HIUCTO 5 M GH RS INUTVO AN ES LTAGD CA BE E.
11-14 Frame 14 Installation Installation on a Grounded B Phase Delta System If you are installing a drive on a grounded B phase Delta system, you: • Must move the common mode jumper(s) to the disconnected position refer to "Move the Common Mode Jumper(s) to the Disconnected Position" on page 11-14. • Must insulate terminal X4 on the Rectifier circuit board - refer to "Insulate Terminal X4 on the Rectifier Circuit Board" on page 11-15.
Frame 14 Installation 11-15 Insulate Terminal X4 on the Rectifier Circuit Board Follow the lettered steps below to insulate terminal X4 on the Rectifier circuit board for each converter unit (refer to Figure 11.7 for Rectifier board location): Task A Description Remove the screw from the X4 connection on the Rectifier circuit board. B Insulate the top and bottom of the X4 connection on the Rectifier circuit board. Important: Do not install the screw and washer that was removed from this connection.
11-16 Frame 14 Installation Power Wiring To access the power terminals, you must first remove the protective screens (on NEMA/UL Type 1 and Type 12 enclosures), air flow plate and protective covers from the Inverter units. These steps are detailed below. Removing the Protective Covers from the Inverter Units Removing the Protective Screens To access the components within the Power Structures, you must first remove the protective screens from the Inverter units.
Frame 14 Installation 11-17 Removing the Airflow Plates The drive is equipped with plates, just above the top of the protective covers, that direct airflow through the drive enclosure. You must remove these plates in order to access the protective covers. Task A Description Remove the T8 Torx-head screws that secure the airflow plates to the drive. B Slide the airflow plates off of the drive.
11-18 Frame 14 Installation Removing the Protective Covers You must remove the protective covers from the Inverter units in order to gain access to the power terminals. Task A Description Remove the four M5 POZIDRIV screws that secure each of the three main and bottom protective covers to the drive, then remove the protective covers. A DC OP BUS AN ERAT COND DW E AIT AT HIUCTO 5 M GH RS INUTVO AN ES LTAGD CA BE E.
Frame 14 Installation Figure 11.
11-20 Frame 14 Installation Figure 11.
Frame 14 Installation 11-21 Output Power Wiring for Frame 14 Drives Frame 14 drives utilize two parallel power structures, and therefore have two sets of output power terminals. You must connect the motor to both sets of output power terminals. Important: Parallel wiring must have the same cable dimensions, type and routing. Non-symmetrical wiring may cause unequal loading between the converters and reduce the drive’s ability to deliver current to the motor.
11-22 Frame 14 Installation Important: Once power wiring has been completed, the protective covers must be installed before energizing the drive. Installation is in reverse order of removal (refer to "Removing the Protective Covers from the Converter Unit(s)" on page 11-10 and "Removing the Protective Covers from the Inverter Units" on page 11-16.) Table 11.B Power Terminal Specifications Wire Size Range (1)(2) No. Name Description Maximum Minimum Input power 300 mm2 2.
Frame 14 Installation Figure 11.
11-24 Frame 14 Installation Frame 14 Circuit Breakers Frame 14 drives utilize molded case circuit breakers (MCCBs) to provide overload/overcurrent and undervoltage protection on the incoming AC lines and to synchronize the energizing of the power structures. The circuit breakers are located inside of the enclosures in front of the AC Chokes.
Frame 14 Installation 11-25 Circuit Breaker DIP Switch Settings The DIP switches on the circuit breakers are configured to the correct settings at the factory. However, the settings detailed in Table 11.C below should be verified before charging the circuit breaker motor operators and operating the drive. Table 11.C Circuit Breaker DIP Switch Settings Drive ND Cont. Voltage Class Amp Rating 400/480V AC 1770 2150 600/690V AC 1500 1900 2250 L I1 0.76 0.92 0.88 0.84 0.96 t1 3s 3s 3s 3s 3s S/I I3 1.5 1.
11-26 Frame 14 Installation Charging the MCCB Motor Operators The stored energy motor operators must be charged prior to the first time the circuit breakers are closed and whenever input power is removed and re-applied to the drive. ! ATTENTION: When an external device for circuit breaker motor operator status is not used, the enclosure door(s) must be open in order to view the status indicator on the circuit breakers.
Frame 14 Installation 11-27 Status Text displays “Charged Spring” when charged. CHARGED SPRING Push On Push Off DISCHARGED SPRING L S I OFF N 3. The MCCBs can now be closed (see "Closing the Circuit Breakers and Energizing the Drive" on page 11-27). Closing the Circuit Breakers and Energizing the Drive 1. Close and latch all enclosure doors. 2. Press the “Close” (green) control button on the enclosure door. 3.
11-28 Frame 14 Installation Resetting the Circuit Breakers The electronic trip unit will open the circuit breaker in the case of a drive overload/overcurrent condition. When a voltage drop (U < 0.7 x Un) or loss of the main supply occurs, the undervoltage release coil of the circuit breakers will open. The trip indicator contacts of the circuit breakers are connected in series.
Appendix A Specifications Category Agency Certification PowerFlex 700H Listed to UL508C and CAN/CSA-C2.2 No. 14-M91. PowerFlex 700S UL and cUL Listed to UL508C and CAN/CSA - 22.2 No. 14-95.
A-2 Specifications Category Environment Specification Altitude: Maximum Surrounding Air Temperature without De-rating: Storage Temperature (all const.): Atmosphere: Relative Humidity: Shock: Non-operational Vibration: Sound: Electrical AC Input Voltage Tolerance: Frequency Tolerance: Input Phases: Displacement Power Factor: Efficiency: Maximum Short Circuit Rating: Actual Short Circuit Rating: Maximum Drive to Motor Power Ratio: PowerFlex 700H 1000 m (3300 ft.) maximum without derating.
Specifications Category Control Specification Method: PowerFlex 700H Sine coded PWM with programmable carrier frequency. Ratings apply to all drives (refer to the Derating Guidelines in the PowerFlex Reference Manual). The drive can be supplied as 6 pulse or 12 pulse in a configured package. Carrier Frequency: 1-6 kHz. Output Voltage Range: Output Frequency Range: 0 to rated motor voltage 0 to 320 Hz Frequency Accuracy Digital Input: Analog Input: Frequency Control: Within ±0.
A-4 Category Feedback Specifications Specification Encoder Inputs (2): Encoder Voltage Supply: Encoder PPR Rating: PowerFlex 700H PowerFlex 700S Dual Channel Plus Marker, Isolated with differential transmitter Output (Line Drive) Incremental, Dual Channel Quadrature type 5V DC or 12 V DC 320 mA/channel 5V DC minimum high state voltage of 3.0V DC, maximum low state voltage at 0.4V DC 12 V DC minimum high state voltage of 7.0V DC, maximum low state voltage of 0.
Specifications The tables on the following pages provide drive ratings (including continuous, 1 minute and 3 seconds), PWM frequency ratings, ambient operating temperatures and watts loss information. Table A.
Specifications Table A.B 480 Volt AC Input Frames 9 - 14 Drive Ratings Drive Catalog Number 20xD261 9 20xD300 9 20xD385 10 20xD460 10 20xD500 10 20xD590 11 20xD650 11 20xD730 11 20xD820 12 20xD920 12 20xD1K0 12 20xD1K1 13 20xD1K3 13 20xD1K4 13 20xD1K7(1) 14 20xD2K1(1) 14 20xD2K7(1) 14 (1) Frame A-6 HP Rating PWM Freq. Temp. Input Ratings Output Amps ND HD kHz °C Amps Cont. 1 Min. 3 Sec.
Specifications A-7 Table A.
Specifications Table A.
Specifications A-9 Table A.E 540 Volt DC Input Frames 9 - 14 Drive Ratings 9 20xH300 9 20xH385 10 20xH460 10 20xH500 10 20xH590 11 20xH650 11 20xH730 11 20xH820 12 20xH920 12 20xH1K0 12 20xH1K1 13 20xH1K3 13 20xH1K4 13 20xH1K7(1) 14 20xH2K1(1) 14 20xH2K7(1) 14 (1) Frame Drive Catalog Number 20xH261 kW Rating PWM Freq. Temp.
Specifications Table A.F 650 Volt DC Input Frames 9 - 14 Drive Ratings Frame A-10 Drive Catalog Number 20xJ261 9 20xJ300 9 20xJ385 10 20xJ460 10 20xJ500 10 20xJ590 11 20xJ650 11 20xJ730 11 20xJ820 12 20xJ920 12 20xJ1K0 12 20xJ1K1 13 20xJ1K3 13 20xJ1K4 13 20xJ1K7(1) 14 20xJ2K1(1) 14 20xJ2K7(1) 14 (1) HP Rating PWM Freq.
Specifications A-11 Frame Table A.G 810 Volt DC Input Frames 9 - 14 Drive Ratings Drive Catalog Number 20xK170 9 20xK208 9 20xK261 10 20xK325 10 20xK385 10 20xK416 10 20xK460 11 20xK502 11 20xK590 11 20xK650 12 20xK750 12 20xK820 (1) 12 20xK920 13 20xK1K0 13 20xK1K1 13 20xK1K5 14 20xK1K9(2) 14 20xK2K2(2) 14 (1) (2) HP Rating PWM Freq. Temp. DC Input Ratings Output Amps ND HD kHz °C Amps Cont. 1 Min. 3 Sec.
Specifications Table A.H 932 Volt DC Input Frames 9 - 14 Drive Ratings Frame A-12 Drive Catalog Number 20xM170 9 20xM208 9 20xM261 10 20xM325 10 20xM385 10 20xM416 10 20xM460 11 20xM502 11 20xM590 11 20xM650 12 20xM750 12 20xM820(1) 12 20xM920 13 20xM1K0 13 20xM1K1 13 20xM1K5 14 20xM1K9(2) 14 20xM2K2(2) 14 (1) (2) kW Rating PWM Freq. Temp. DC Input Ratings Output Amps ND HD kHz °C Amps Cont. 1 Min. 3 Sec.
Specifications A-13 Drive Fuse & Circuit Breaker The tables on the following pages provide recommended AC line input fuse and circuit breaker information. Both types of short circuit protection are Ratings acceptable for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 degree C and the U.S. N.E.C. Other country, state or local codes may require different ratings. Tables with DC Link fuse recommendations are also provided.
A-14 Specifications Table A.I 400 Volt AC Input Frames 9 - 14 Drive Protection Devices 9 20xC300 9 20xC385 10 20xC460 10 20xC500 10 20xC590 11 Frame Drive Catalog Number 20xC261 20xC650 kW Rating Input Ratings Dual Element Time Delay Fuse Non-Time Delay Fuse ND HD Amps Min. (2) Max. (3) Min. (2) Max.
Specifications (7) A-15 Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA. Table A.J 480 Volt AC Input Frames 9 - 14 Drive Protection Devices 9 20xD300 9 20xD385 10 20xD460 10 20xD500 10 20xD590 11 20xD650 Frame Drive Catalog Number 20xD261 HP Rating HD Amps Min. (2) Max. (3) Min. (2) Max.
Specifications Drive Catalog Number 20xD2K1(1) Frame A-16 (2) (3) (4) (5) (6) (7) 170M6466 5800 2400 8000 170M6466 8000 3300 6900 170M6466 6900 2800 Dual Element Time Delay Fuse Non-Time Delay Fuse ND Amps Min. (2) 2600 (1 per phs) Min. (2) 2600 (1 per phs) HD 14 1900 - 2076 1700 1873 14 2300 - (1) 5800 Input Ratings 20xD2K7(1) Motor Circuit Protector (7) 6400 Circuit Breaker (5) Bussmann Style Semi-Conductor Fuse Max.
Drive Catalog Number 20xE1K0 20xE1K1 20xE1K5 20xE1K9(2) Frame Specifications 13 13 14 14 20xE2K2(2) 14 (1) (2) (3) (4) (5) (6) (7) (8) HP Rating Input Ratings Dual Element Time Delay Fuse ND HD Amps Min. (3) Max.
Drive Catalog Number 20xF650 Specifications Frame A-18 ND 12 630 – 20xF750 12 710 – 20xF820(1) 12 800 – 20xF920 13 900 – 20xF1K0 13 1000 – 20xF1K1 13 1100 – 20xF1K5 14 1500 – 20xF1K9(2) 14 1800 – 20xF2K2(2) 14 2000 – (1) (2) (3) (4) (5) (6) (7) (8) HD Input Ratings Amps – 655 560 594 – 756 630 655 – 826 630 655 – 927 800 826 – 1038 900 927 – 1189 1000 1038 – 1511 1300 1310 – 1914 1500 1511 – 2267 1800 1914 kW Rating Dual Element Time Delay Fuse Min.
Specifications A-19 Table A.
A-20 Specifications HP Rating Drive Catalog Number Frame ND HD 20xJ920 12 800 700 20xJ1K0 12 900 800 20xJ1K1 13 1000 900 20xJ1K3 13 1200 1000 20xJ1K4 13 1250 1000 20xJ1K7(1) 14 1500 1400 14 1900 20xJ2K1(1) 1700 20xJ2K7(1) 14 2300 2000 (1) DC Input Ratings Amps 1038 925 1162 1038 1297 1162 1467 1297 1636 1354 1997 1805 2425 2189 3046 2595 Fuse 550 (3 per phs) 550 (3 per phs) 630 (3 per phs) 630 (3 per phs) 2400 2400 2400 2400 2400 2400 – – – – – – Bussmann Style Fuse 170M6609 170M6609 170M6610 170M6610
Specifications A-21 Table A.
A-22 Notes: Specifications
Appendix B Lifting and Mounting Instructions Lifting Drives ! ATTENTION: To guard against possible personal injury and/or equipment damage... • Remove any wiring access covers at the top of the drive. • Do Not allow any part of the drive or lifting mechanism to make contact with electrically charged conductors or components. • At no time should a person or their limbs be directly underneath the items being lifted. • Do not subject the load to high rates of acceleration or deceleration.
B-2 Lifting and Mounting Instructions Lifting Frame 9 Size Drives Important: When lifting frame 9 drives, a rod must be placed between the lifting holes as shown in Figure B.1. Figure B.1 Frame 9 Lifting Table B.A Frame 9 - Approximate Drive and Enclosure Weights Drive Rating Voltage Class Amps 400/480V AC 261 (540/650V DC) 400/480V AC 300 (540/650V DC) 600/690V AC 170 (810/932V DC) 600/690V AC 208 (810/932V DC) AC Input Drive & Enclosure Weight kg (lbs.
Lifting and Mounting Instructions B-3 Lifting Frame 10-14 Size Drives When lifting frame 10-14 size drives you must: • attach the lifting hardware. • remove the skid and shipping feet. Step 1: Attaching the Lifting Hardware to the Drive Important: AC Input frame 14 drives are shipped as multiple enclosure sections that must be lifted separately and then connected after they have been properly mounted. ! ATTENTION: Do Not lift frame 14 drive enclosure sections after they have been connected as one unit.
B-4 Lifting and Mounting Instructions Directions for Lifting Drives in Rittal Enclosures (Codes “A” and “H”) ! A All Size Drives ATTENTION: Always use slings with load rated safety hooks or shackles. B Frame 10, 11, 13 and 14 Size Drives B Frame 12, 13 and 14 Size Drives Note: Lift each Frame 14 drive enclosure section separately.
Lifting and Mounting Instructions Frame Size Voltage Class 11 400/480V AC (540/650V DC) 600/690V AC (810/932V DC) 12 400/480V AC (540/650V DC) 600/690V AC (810/932V DC) 13 400/480V AC (540/650V DC) 600/690V AC (810/932V DC) Drive Rating Amps 590 650 730 460 502 590 820 920 1030 650 750 820 1150 1300 1450 920 1030 1180 AC Input Drive & Enclosure Weight kg (lbs.
B-6 Lifting and Mounting Instructions Directions for Lifting Drives in an MCC Enclosure (Code “B”) ! A All Size Drives ATTENTION: Always use slings with load rated safety hooks or shackles. B Frame 10 and 11 Size Drives B Frame 12 Size Drives C Frame 10 and 11 Size Drives C Frame 12 Size Drives TO BE USED TIP: The height (of the lift point) above the lift angle should be at least one half "A" (the distance between lift holes). This assures an angle of less than 45° with the vertical.
Lifting and Mounting Instructions B-7 Directions for Lifting NEMA/UL Type 1, IP00/Open Drives (Code “N”) A All Size Drives B All Size Drives AC Choke C Frame 10, 11 and 12 Size Drives D Frame 10, 11 and 12 Size Drives Fasten the module symmetrically in at least two (2) holes. C Frame 13 and 14 Size Drives D Frame 13 and 14 Size Drives Fasten the module symmetrically in at least two (2) holes.
B-8 Lifting and Mounting Instructions Table B.F Frames 10 - 12 Open Type Drives - Approximate Weights Drive Drive Frame Voltage Rating Size Class Amps 10 400 385 460 500 600 261 325 385 416 11 400 590 650 730 600 460 502 590 12 400 820 920 1030 600 650 750 820 (1) (2) (3) (4) Power Structure Weight kg (lbs.
Lifting and Mounting Instructions B-9 Step 2: Removing the Skid and Shipping Feet for Frame 10 - 14 Enclosures ! Task A ATTENTION: To guard against personal injury and equipment damage, do not work under the drive unless the drive is securely mounted on appropriate blocks. Description Using a 15 mm wrench, remove the hardware that secures the drive to the skid. B A Lift the drive off of the skid. A C Place the drive on the proper blocks on a hard level surface.
B-10 Lifting and Mounting Instructions Step 3: Mounting Frame 10 - 14 Drive Enclosures to the Floor and/or Wall 1. For AC input frame 14 drives only, secure the foam rubber strip supplied with the drive to the edge of one of the open-sided drive enclosure sections.
Lifting and Mounting Instructions B-11 2. For AC input frame 14 drives only, verify that the holes on the lifting angles and the four metal connecting plates mounted to the rails between the enclosures are properly aligned and secure the enclosure sections using the bolts, washers, nuts and screws provided. Two M10 bolts, nuts and washers. Eight M8x20 screws and washers. Note: Enclosure panels not shown for clarity only.
B-12 Lifting and Mounting Instructions 3. Drives installed in a NEMA/UL Type 12 IP54 enclosure (PowerFlex 700H Control only) are shipped with the roof assembly installed at a reduced height for shipping purposes. The roof assembly must be installed at its full height before starting the drive. Follow the steps below to install the roof assembly. Note: The NEMA/UL Type 12 IP54 enclosure roof assembly is provided with the required filters installed.
Lifting and Mounting Instructions Task C D B-13 Description Secure the roof assembly to the roof panel using the 16 washers and screws provided to . Remove the two wing nuts that hold the handles in place, remove the two handles and replace the wing nuts. One roof assembly handle shown for clarity only. D C 4.
B-14 Lifting and Mounting Instructions line-up. The Allen-Bradley factory may have removed the standard plastic plugs from the bottom of the cabinet when installing the shipping feet. This reduces the height of the cabinet by 2 mm. Wall Mounting Secure drive to the floor with anchor bolts in the front corner holes of the enclosure base plate. Secure the drive by bolting the adjustable lifting rails to the rear wall or supporting structure.
Lifting and Mounting Instructions B-15 Step 4: Connecting Frame 14 Enclosure Sections 1. Secure the cable connected to the PE bar on one enclosure to the PE bar on the second enclosure using the screw provided. Connect grounding bars using cable 2. Secure the L-shaped bus bars to the main bus bars at the top of the enclosures with the M12 bolts, washers and nuts provided. Tightening torque is 70N•m (619.5 lb.•ft.). Note: Enclosure panels not shown for clarity only. Eight M12 bolts, nuts and washers.
B-16 Lifting and Mounting Instructions 3. Route the fiber optic cables from the Power Structure (right-hand enclosure) to control pan and connect the cables to the 700S Fiber Optic Interface board on the back of the control plate or the 700H Star Coupler board on the back of the control frame. Route Fiber Optic Cable Bundle. 4.
Appendix C PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option Specifications Hi-Resolution (Stegmann) Feedback Option Card Specifications Consideration Encoder Voltage Supply Stegmann Feedback Maximum Cable Length Maximum Frequency (Encoder Speed) RS-485 Interface Customer-I/O plug (P1) Description 11.5V dc @ 130 mA Sine/Cosine 1V P-P Offset 2.5 90m (295 ft) 12.5 μs/cycle (4687.
C-2 PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option Model SINCOS® SRS660 SINCOS® SHS-170 Allen-Bradley 842HR Resolution Comment 1024 sine cycles per revolution Hollow-shaft up to 14 mm diameter 512 sine cycles per revolution. While the software supports this encoder, the SHS-170 draws excessive current and should only be used with an external power supply. 1024 sine cycles per revolution Has built-in mechanical turns counter. IP65 Protection Class. Size 25 square flange mounting.
PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option C-3 Recommended Cables If you are using this motor and feedback device: Allen-Bradley 1326AB-BXXXX-21ML, and -21MKXL motors with embedded Stegmann rotary encoder Allen-Bradley 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors with embedded Stegmann rotary encoder Allen-Bradley MPL-A5xx and all MPL-Bxxx motors with embedded Stegmann rotary encoder Allen-Bradley 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors with embedded Stegmann rotary enc
C-4 PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option Connection Examples Figure C.1 1326AB-BXXXX-21ML, and -21MKXL motors with a 1326-CECU-XXL-XXX cable Hi-Res Feedback Option Board ENCODER WH BK BK RD BK BU POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 BK WH BK RD BK BU BK GN A B C D E F G H I J POWER POWER COMMON REFSIN +SIN REFCOS +COS DATA+ (RS-485) DATA- (RS-485) SHIELD OVERALL SHIELD BK GN Figure C.
PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option Connection Examples Figure C.
C-6 PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option Connection Examples Figure C.7 Stegmann shielded twisted-pair cable with 10-pin MS style connector ENCODER Hi-Res Feedback Option Board BU RD BN WH BK POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 PK RD BU BN BK GY GN WH PK GY A POWER B C D E F G H I POWER COMMON REFSIN REFCOS DATA+ (RS 485) DATA- (RS 485) +SIN +COS N/C J SHIELD GN Figure C.
Appendix D PowerFlex 700S Resolver Feedback Option Card Specifications Resolver Feedback Option Card Specifications Consideration Excitation Frequency Excitation Voltage Resolver Feedback Voltage Customer-I/O plug (P1) Description 2381-9300 Hz 8-26 Vrms 2 Vrms +/- 300 mV Allen-Bradley PN: S94262908 Weidmuller PN: BL3.50/90/8BK Compatible Resolvers Table A specifies which resolvers are supported by the 700S Resolver Feedback Option module.
D-2 PowerFlex 700S Resolver Feedback Option Card Allen-Bradley servo motors may be ordered with factory installed resolvers. Table B specifies which factory installed resolvers are supported by the 700S Resolver Feedback Option module.
Terminal 8 7 Signal REF HIGH SHIELD 6 5 4 REF LOW SIN HIGH SHIELD 3 2 1 SIN LOW COS HIGH COS LOW 6 1 2 3 4 5 Wiring the Resolver Feedback Option Card to a Resolver 7 8 PowerFlex 700S Resolver Feedback Option Card Description Positive Reference signal Connection point for resolver cable shield Negative Reference signal Positive Sine signal Connection point for resolver cable shield Negative Sine signal Positive Cosine signal Negative Cosine signal D-3
D-4 PowerFlex 700S Resolver Feedback Option Card Connection Examples Resolver Interface - Clockwise Rotation = Count Up - + REF HIGH 8 SHIELD 7 REF - + SIN COS REF LOW 6 - SIN HIGH 5 + SHIELD 4 SIN LOW 3 COS HIGH 2 COS LOW 1 Resolver Interface - Clockwise Rotation = Count Down (Reverse Polarity of Sine or Cosine Signals) - + REF HIGH 8 GROUND 7 REF - + SIN COS REF LOW 6 - SIN HIGH 5 + GROUND 4 SIN LOW 3 COS HIGH 2 COS LOW 1 - + REF HIGH 8 SHIELD 7 REF + SIN COS REF LOW 6 SIN
Appendix E PowerFlex 700S Multi-Device Interface Option Card Specifications MDI Option Card Specifications Consideration Rotary Encoder Voltage Supply Rotary Encoder Hi-Resolution Feedback Rotary Encoder Maximum Cable Length Linear Encoder Maximum Cable Length Rotary Encoder RS-485 Interface Registration Inputs Customer-I/O plug (P1) Description 11.5V dc @ 130 mA Sine/Cosine 1V P-P Offset 2.5 90m (295 ft.) 245m (800 ft.
E-2 PowerFlex 700S Multi-Device Interface Option Card Supported Rotary Encoders Please note that encoders must be ordered as "Single Ended". This will ensure that the RS-485 channel has the proper termination network installed at the factory. Model SINCOS® SCS-60, SCS-70, SCM-60, and SCM-70 SINCOS® SCS-KIT-101 and SCM-KIT-101 SINCOS® SRS-50, SRS-60, SRM-50, and SRM-60 SINCOS® SRS/M 25 Resolution 512 sine cycles per revolution.
PowerFlex 700S Multi-Device Interface Option Card Wiring the MDI Option 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Terminal 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Signal Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encoder REGISTRATIONLin
E-4 PowerFlex 700S Multi-Device Interface Option Card Connection Examples Figure E.
PowerFlex 700S Multi-Device Interface Option Card Connection Examples Figure E.
E-6 PowerFlex 700S Multi-Device Interface Option Card Connection Examples Figure E.
Appendix F Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors General Information This document provides information on operation of an ATEX(1) Approved drive and ATEX approved motor. The motor is located in a defined hazardous environment, while the drive is not. A protective system is required to stop current flow to the motor when an over temperature condition has been sensed in the motor.
F-2 Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors • When the motor is indicated for ATEX Group II Category 2 for use in dust environments (Category 2D) the motor must be protected by an enclosure (according to EN50281-1-1 or according to IEC61241-1: Ex tD). Group II motors are marked with a temperature.
Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors F-3 Table F.A Terminal Descriptions ON OFF Term. Blk. No. Signal X5 1 SD1+ 2 SD1– 3 SD2+ 4 SD2– X2 21 Digital Out 1 - N.C. 22 Digital Out 1 Common 23 Digital Out 1 - N.O. X3 25 Digital Out 2 Common 26 Digital Out 2 N.O. X7 28 TI1+ 29 TI1– X10 28 29 25 Description Isolated Disable input 1 +24V +/-20% 10... 15mA Virtual GND 1 Isolated Disable input 2 +24V +/-20% 10...
F-4 Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors Figure 1 Wiring Example - Internal 24V Power Supply PowerFlex 700H Control Unit Slot A 19 +24V DC 20 24V DC Common Motor Over Temperature Sensor(s) Slot B 20C-DG1 Disable Option 1 SD1+ 2 SD1- 3 SD2+ 4 SD2- Micro Controller Hardware Disable 1 Hardware Disable 2 28 TI1+ 29 TI1- PowerFlex 700H Power Unit 3 M Configuration The PowerFlex 700H drive can be configure in one o
Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors F-5 2. Gate Disable Alarm (59): Configured by setting bit 15 “Gate Disable” of parameter 259 [Alarm Config1]. If both digital inputs open, the drive output will be disabled and the motor will coast to a stop. The drive HIM will display alarm 59 “Gate Disable”. When the condition is cleared, the alarm will automatically clear in 10 seconds and the drive can be restarted.
F-6 Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors Removing the 20C-DG1 Option Board During maintenance or service there may be a need to remove the 20C-DG1 option board. The drive is designed to generate a non-resettable fault F10 “System Fault” if the option board is removed. The operator must manually change parameter 358 [20C-DG1 Remove] to 1- “Remove” and then back to 0 “Ready” to clear and acknowledge the fault.
Index Numerics 20C-DG1 option board configuration F-4 description of use F-1 operation F-6 terminal descriptions F-3 wiring example F-4 Auto/Manual Control 2-11 Modes 2-10 Auxiliary 3-16, 4-10 Auxiliary Power Supply Power Supply 3-16, 4-10 B A AC Input Circuit Breakers A-13 Ground 1-3 Line Fuses A-13 AC Input Overvoltage Trip 700H,700S A-1 AC Input Undervoltage Trip 700H,700S A-1 Bipolar Inputs 2-1, 3-1, 4-1 Bus Capacitors, Discharging P-5 Bus Overvoltage Trip 700H,700S A-1 Bus Undervoltage Shutoff/Fault
Index-2 Clearances, Mounting Frame 10 7-1 Frame 11 8-1 Frame 12 9-1 Frame 13 10-2 Frame 14 11-2 Frame 9 6-2 Common Mode Interference 2-1, 3-1, 4-1 Communications Logic Command Word 5-2 Logic Status Word 5-3 Programmable Controller Configurations 5-2 Routing for Cabling - Frame 9 6-7 Conduit 1-6 Connecting Frame 14 Enclosure Sections B-15 Contactors Input 1-9 Output 1-9 Control Logic Noise Immunity 700H,700S A-1 Control Method 700H,700S A-3 Control Wire 2-1, 3-1, 4-2 Frame 9 6-7 Control, Auto/Manual 2-11 Co
Index-3 E G Earthing, see Grounding General Precautions P-5 Efficiency 700H,700S A-2 Ground Fault Trip 700H,700S A-1 Electronic Motor Overload Protection 700H,700S A-3 Grounding Bus 1-3 Conductor 1-3 Filter 1-3 General 1-3 Impedance 1-3 Safety, PE 1-3 Shields 1-3 EMC Directive 1-7 Instructions 1-7 EMI/RFI Filter Grounding, RFI Filter 1-3 Enclosure Rating Frame 10 7-2 Frame 11 8-2 Frame 12 9-2 Frame 13 10-2 Frame 14 11-2 Frame 9 6-2 Encoder inputs A-4 maximum required input frequency A-4 PPR rating
Index-4 L Lifting Drives Frame 9 B-2 Frames 10-14 B-3 IP00 B-7 MCC Enclosures B-6 Rittal Enclosures B-4 Line transients 700H,700S A-1 Logic Command Word 5-2 Logic Control Ride-Thru 700H,700S A-1 Logic Status Word 5-3, 5-5 Low Voltage Directive 1-7 M Main Control Board I/O Terminal Locations 3-3 Main Control Board I/O Configuration Settings 3-16, 4-10 Manual Conventions P-3 Manual Mode 2-10 Non-operational Shock 700H,700S A-2 O Opening the Cover 6-4 Operating ATEX approved drives and motors F-1 Operating
Index-5 R Reference Control 2-10 Specifications Agency Certification A-1 Control A-3 Drive Ratings A-13 Electrical A-2 Environment A-2 Protection A-1 Reference Material P-2 Speed Command Sources 2-10 Relative Humidity 700H,700S A-2 Speed Pot 2-7 Removing Cover 6-4 Speed Reference Selection 2-10 Repeated Start/Stop 1-9 Speed regulation with feedback 700S A-3 Ratings, Drive A-13 Recommended 3-1, 4-2, C-3 Recommended Cables Cables C-3 Resolver Feedback Option Card PowerFlex 700S D-1 Wiring D-3 Res
Index-6 Torque Regulation without feedback 700S A-3 U Unbalanced/Ungrounded Supply 1-1 Unbalanced/Ungrounded/Resistive Ground Supply 6-4 Unshielded Power Cables 1-4 V Vector Control I/O Terminal Block 2-5 Vibration 700H,700S A-2 W Web Sites, see WWW, World Wide Web Wire Control 2-1 Signal 2-1, 3-1, 4-2 Wiring Frame 9 Control and Communication 6-7 Hardware Enable 2-6 Potentiometer 2-7 Power 1-4 the Hi-Resolution Feedback Option Card C-2 the Multi-Device Interface Option E-3 the Resolver Feedback Option C
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