Tableof Contents Topic Page IMPORTANTSAFETY _NFORMATiON 3 Carbon Monoxide Hazards 5 Safety Guidelines 6 - De_nitions General Precautions 6 #_sembly 15, s s 16 Operation 17 Usage Of Generator 20 Pre-ope_ationCheck 22 Maintenance 24 30 32 Compiian_ Limited Warrant:y WARNING! READ AND UNDERSTANDALL SAFETYPRECAUTIONSIN THISMANUAL BEFOREOPERATING,FAILURE TO COMPLYWITH INSTRUCTIONSIN THISMANUALCOULDRESULT IN PERSONAL INJURY, PROPERTY DAMAGE,AND/OR VOIDING OF YOUR WARRAN_ ALbP3WER USA WIL
_ SAVETHESEINSTAUCTIONSTNsmanual important instructions for APG3009thatshould be%0wed during installation andmaintenance ofthegenerator andbatteries. You will need tNs ma_a[ inspection maintenance a_ _ag_'am_ Keep your invoice for the safety cleaning war_s procedures, with this manual inside of the front cover. Keep this man_l for future reference.
iMPORTANT SAFETY I TRUCTION (CON ) GENERATOR SAFETY I Do nat overload the gene_'alo_ Use the co,reel generator fo_ yo_ application The correct generato_;will do t_ job better and safer at lhe fate br which it is designed. 2 Do not expose to rain or 'wet conditions. Water entering a generator will ins[ea_ the risk of electric sh_K & Stay ale_t, Watch what you ate ®ing, and use common, sense when operating a generator. Do not u_ a generator while tired or under the influer_e of drugs, alcohol, or medicaSon.
IMPORTANT SAFETY INSTRUCTION (CONT,) Portable CPSC Alert Generator Hazards Carbon: Monoxide Hazards NEVER use a generator in enclosed or partially-enclosed spaces CO Generators can produce high levels of Carbon Monoxide very quickly. When you use a portable generator, remember that you cannot smeil or see CO Follow these safety tips to protect against CO poisoning: NEVER use a generator indoors, including in homes,, garages, ' . - , • • fans wH_ not prevent CO build*up in the home.
IMPORTAh_r SAFETY I_TRUCTION (CONT,) Safety Guidelines - Definitions information. Please read the manual and pay attention to these sections.
iMPORTANT SAFETY INSTRUCTION (CONT,) Carbon Monoxide When this tool is running_ ensure that the area is we{_ ventilatad_ Never run the engine in,an enclosed area Run the engine in an open area or wi_h an exhaust evacuation system in an enclosed area, WARNING! THE EXHAUSTCONTAINSPOISONOUSCARBON MONOXIDEGAS THATCAN CAUSE LOSS OF CONSCIOUSNESSAND MAY LEAD TO DEATH, Gasoline and Oil This product requires engine without oHwill Work in welt ventilated sparks away from the oit and fuel.
IMPORTANT SAFETY INSTRUCTION (CONT,) Gasoline and Oil (cont'd) • Excessive buildup of unburned fuel gases in the exhaust system can gases to dissipate before attempting to restaA the generator, Hot Components WARNING! ENGINEAND EXHAUST SYSTEMPARTS BECOME VERY HOT AND REMAINHOT FOR SOME TIME AFTER THE ENGINE IS RUN.
IMPORTANT SAFETY INSTRUC(CON D) • Grounded tools must be plugged into an outlet propedy with a_l codes and ordinan_& Never remove the grounding prong or modify the plug in any way: Do not use any adapter plugs. 0 Grounding provides a _ow-resis_nce path to carry ele_ricity the user inthe event of an eJed:rica_ malfunction. 0 Double insulated t:oo[s are equipped with a polarized p_ug where one ins_lied and grounded in accordance ElectricalSafety away from not: change the plug in any way.
IMPORTA SAFETY I TRUCTION (CONT') Electrical Safety (cont'd) • Before servicing equipment powered by the generatori disconnect the equipment from, its power' inpuL • Keep nil ele_fica! equipment clean and dry. Replace any wiring where the insulation is cracked, cut abraded or otheeMse degraded. Repla_ terminals that are worn, discolored, or corroded. Keep terminals clean and tight.. insulate a_lconnections and disconne_ed wires. • • Guard against e_ectric shock.
IMP TAtSAFETY IP. TRUCTION (CONT,) General Precautions (cont'd) Generator Use and Care • Make sure the power switch is in its "OFF" position and disconnect the • Store idle generators out of reach of children and other untrained persons, Generators are dangerous in the hands of untrained users. • Maintain generators with care. Do not use damaged generator. Tag damaged generators "Do not use until repaired.
iMPORTANT SAFETY I TRUCTION (CONT,) General Precautions (cont'd) electrician and buiidJng contractor. e All eleddeal work, Jnc:tudlng the ea_h_round completed by a [i_nsed e_ectrician. connexion should be e Any separate fuel storage or generator supply faciiity must be built or instaiied in 'full comp[ian_ with a[[ relevant locai, state, and federai regulations.
nual IMPORTANT SAFETY I TRUCT!ON (CONT,) General Precautions (cont'd) • Always make sure the power switch is in its "OFF" position. Disconnect the spark plug wire, and allow the engine to completely cooi before carrying out maintenance, • Check for damaged parts. Before using the generator, any part that appears damaged should be carefully _ecked to determine that it will operate properly and perform its intended function.
IMPORTAN"f SAFETY I_TRUCTION (CONT,) General Precautions (cont'd) Prolonged exposure to noise levels above 85 dBA is hazardous to hearing, Always wear ANSi approved ear protection when operating or working around the Generator when it is running.
U Assembly (cont'd) Wheel Assembly Perform the foilowing tasks to install the heavy duty wheels onto the generator assembly: 1, Inse_ axte through brackets located on frame at bosom of generator_ 2, Center axle in frame and place each wheel over each end of the axle then inse_ axle end into the hole in the center of the wheet hub. 3, Place each large washer over the axle ends and inseA axle through _nter of washer until washer is fully seated against wheel hub. 4.
AC electrical 120=240VAC @ 42/21 A, 60Hz Continuou_rated wa_age 5,000 Peak wa_age 6,000 Outlets Gasoline Three120 VAC, 3-spring grounded One 120/240V AC twist and iock engine Type 4-cycte OHV air-cooi_ recoil sta_ Displacement 389cc Oii _pacity t. 16 qua_ (1.1 iiter) yes Fuel Type Capacity Running time unleaded gasoline &6 gallons (25 liters) 11 hours (approx.
OPERATION STARTING THE ENGINE 1Turn the EngineSwitchto the ON position The engineswitchenablesanddisables_he 2.Therue!valveis _ecatedbetweenthefuel tank andcarburetor,,Whenthe valvelever [o,return Sherue! valve leve_to the OFF after stopping the engine &To start a cold engine move the choke lever _sition, The choke tever opens and closes the choke vaMve in the _rbureto_*. The CLOSED position enriches _e Ne_ mature for s_rtjng a ®/d engine.
OPERATION 4 Operatethe RECOILSTARTER: Pullthe sta_er #rip,i[ghtly until you fee_ resistance,then pull briskly. Return the startergapgent]_, Puliingthe sta_ergrip operatesthe recoi_ starterto crankthe engine & if thechokeleverhasbeenmovedto the CLOSEDpositionto s_rt the engine, graduaIly moveit totheOPENpositionas theenginewarmsup. Carbon monoxid_ gas is toxic. Breathing it can _use anconsciousness and even kill you. Avoid any areas or actions that expose you to carbon monoxide.
OPERATION STOPPING THE ENGINE 1Tare the engine switchto OFF positior_, 2, Tern the fue! va_e lever b the OFF positie& When _e e_qg[ne _ not:in use, !eave ihe t'_el verve _everia ihe OFF _sitior_ to prevent_rburetor floodingand to reduce _e _sibility of f_el ieakage,, 19
USAGE GENERATOR 1_Grou_ Terminal The gemerator gro_Jndterminal is _nne_ _ _heframe of the generater, Me metal nemcu_ent carrying parts of the generator, and the ground termina_ of eat5 recept_Je, Before ust_ tee gro_ termln_, censurera qua_tfie_elec_cian, electrical insp_o_ or iocat age_y ha'¢ingjurisdictionfor _oca!cod_ or erclinences that a_ly te _e intended use of _e _enerator, 2.
3. Va_Meter T!'_e _t _teF.d_ays _e veltege _e geae_a_e_ _sprod_Jci_. 4, ACO_r_t_n 1,Sta__h8engir_e 2,Swi_ ON_,he ACd_c_itbreaker. De _ut _×ceed_he_rrent Itmi_s_3_#ed_r say or_ receptacle,!_art o_erload_ circuitea_ theACd_uit breakerto switchOFF,reducethe e_ect[_l load oa_e dtcuJt;_ai_a few min_es sad theeresetthe drcu]t breaker.
PRE°OPEP, ATION CHEC[ _gtne oil Engtneoi! is a n_jor f_tor affecting engine _om_n_ Hfe, Non-deterg_ a_ 2-_m_ _g!ne oils wil! _ge Che_ the oili_el BEFORE EACH USE with the generator on a level _ffa_ wi_ the engine stop_, SAE_" m_m_ Use All=Power 4-stroke oil,oran equivaient big5 detergent, premium quality mo_r oil _fied to meet: or exceed U,S. automobile TFJ'vl P manufacturer's requirements for _ Servi_ _ass_cation SG, SF/CC, CD, Motor oi_ classified SG, SF!CC, CD wtll show this designation on the _ner.
PRE.OPERATION CHECK 1. _eck the fuel _] ga_3e, 2. Refil__e _nk if the rue! level is low. Do not fill above the shoulder of _e fuei s_tner. • • • • Gasoli_ ts extremely flammable and is explosive under certain condltions_ Refuel in a well-ventilated area with the engine stopped; Do not stoke or allow flames or sparks in the area where the engine is refueled or where gasoline is stored. Do not overfl|| the fueltank (there shouid be no fuel in the filler neck).
MA|NTENANCE shov_ in the}_in_nance _hedule _ow. _ust gas _lns poi_nous _rbon monoxide. _ut offthe_gine bef_ perfo_ any n_aintenance, if theengi_ mustbe _n, ma_ sumthearea _weli _tilaJ_,d, Useonly g_u_e ALL'-POWER pads o[ t_r _ui_nt lot maintenar_..e or repair.Replace_t purls_icll _ r_olel _ur_aent quality may_rnage the get, rater. _NTENANCE _H_ULE REGLI_R SERVI_EPERi_ R_ l D.
MAINTENANCE Engineoil change Drainthe oilwhiletheengineis wa_ to.assurecompleteandrapiddraining, 1. Removethe drainplug and _aling washer,ottfillercap, and drain theoil, 2, Reinstall_e drain p_ugand seaJingwasher,._ghten the plug securely, 3.
MAINTENANCE Air cleaner service A dt_f air cleaner will restrict _r flow to_e carburetor, To preve_ c_Jbureter maJfunc_on,serv_9 the air cleaner regularly,Service more frequ_t_y when eperaSng the generator in extremely dusty areas, Using gasoline or flammable selvent to c_n the filter element can _u_ a fire or explosion. U_ o2 soapy water or nonflam_ble _lvent. I e Never run the generator without the air c_ner, r will _IL 1.
MAINTENAHCE Fuel Sediment:Cup Cleaning The sediment _up preventsdi_ or waterwhich may be in the fuel tank from enteringthe carburetor, ff the engine,has.not been,run for a longtime, the sediment cup should be cleaned. 1.Turnthe fuel valve to the OFF position. Removethe _iment cup' and Oring_ 2. Cleanthe sediment cup, and O-ring, in nonflammable or high flash _int solvent. 3. Relnstat_O-dng, and sedimen_cup. 4. Turn the fue! valve ON and check for _eaks.
MA NANCE Spark Ptug Se_t_ Recommended spark plugs: BPRgES (NGK) W20EPR-U (NIPPONDEN_) F7RTC (LD) To ensure proper engine operation_ the spark plug must _ properly gapped a_ free of deposit. if the engine has been running, the muffler wiEibe ve_ hot, _ careful not to touch the muffler, 1 _Remove the spark pJug cap. 2. Clean any dt_ from around the spark plug b_e 3,, Use the wren_ supplied In the tool ki_ to remove the sp_ PL_ plug. WR_ 5, Visually inspect the spark plug.
MAINTENANCE 7, Ch_thatthespa_,kplugw_her isin_od condition,andthreadthes_ plugin by h_ndtopreventcross-threading. 8.Afterthe spa_ pJugi_ _at_, _ghtenwitha sparkplugwrenchto _mp_s thewasher, - if in,ailing a newspa_ piug,tighteni_ turna_er_e s_rk plugseats tocompress_e _,_her. ff reinstal{inga used_a_ plug,_gh_enlift/4 turnafterthespa_ _ug sea_ to _mpress thewasher.
T NSPORTINGISTORAGE Whentransportt_ the generator;turn the engine _witch_d the fuel valve OFE Keepthe generator_evelto preventfuei spillage, Fue_vaporor spi_led fue_may ignite. _rlous _,nta_ witha hot engineot exhaust systemcan cause bums or fires;.Let the engine cool b_om trans_rU_ or Take care nettodroper strikethe generatorwhentransposing,Donet:p_ace hea_ obje_s on _e generator, Beforestoring the unit for an emendedpe_od: 1.
U T NSPOATIN6tSTOAA6E 1_Drain lhe ca_uretor by looseningthe drain screw. Drain the gasoline into a suitable _nta_ner: _so|lne is extren_ly fiammab|e and is explosive und_w certain condkions Perform this _sk in a welt ventilated area with the _gine stopped_Do not smoke or al]_ flames or sparks in the am during this procedure.
UNITED STATES ENVIRONMENTAL WASHINGTON, DC 20460 PROTECTION AGENCY, 2005 Model "fear Ce_ificate of Conformity • Manufactu_r: • Ce_ificate Jiangsu Jiangdong • Effective Date: 12/09/2005 • Date Issued: t2/09/2005 Number: Group Co, Lt& JDG-NRSI=0_04 Merrylin Zaw-Mon, Director, CertiScation and Compliance Transportation and Air Quality. Division, Omce of Pursuant to Section 213 of Clean Air Act (42 U.
one year from the date of purchase_NI covered by this limited warranty Whichare used in commercial applicalions (i.e. income producing)are wa_a_ted m N ff_-eof detractsin matNal _mdworkmanship for 90 days from the date o:forigiaal purchase_Products coverc_ under this warranty include air compressors, Nr tools, service papa, pressure washers, and generators.
Limited Warranty (cont'd) THIS WARRAN_ Y DOES NOT COVER: • Merchandise sold as reconditioned, display m.
