S afety 2 Overview ................................................................................................................................................................................................................................... Purpose This chapter presents the safety precautions that apply to the product. In regions such as North America and the European Union, the statements that are required are determined primarily by national or multinational regulations.
Safety Structure of hazard statements ................................................................................................................................................................................................................................... Overview Hazard statements describe the safety risks relevant while performing tasks on Alcatel-Lucent products during deployment and/or use. Failure to avoid the hazards may have serious consequences.
Safety Structure of hazard statements Signal words The signal words identify the hazard severity levels as follows: Signal word Meaning DANGER Indicates an imminently hazardous situation (high risk) which, if not avoided, will result in death or serious injury. WARNING Indicates a potentially hazardous situation (medium risk) which, if not avoided, could result in death or serious injury.
Safety Safety - General precautions for installation procedures ................................................................................................................................................................................................................................... Overview This topic reviews general precautions for installation. .......................................................................................................................................................
Safety Safety - General precautions for installation procedures WARNING Failure to observe these safety precautions may result in personal injury or damage to equipment. • • • • • • • • • • • • • • • • Read and understand all instructions. Follow all warnings and instructions marked on this product. Installation and maintenance procedures must be followed and performed by trained personnel only.
Safety Safety - specific hazards ................................................................................................................................................................................................................................... Overview This topic reviews specific hazards for installation. DANGER Lightning Strikes! Lightning strikes are possible during stormy weather, and could result in death or severe injury.
Safety Safety - specific hazards WARNING Beryllium Oxide Poisoning Hazard! The transmitter units include components which contain beryllium oxide (BeO). In this form, BeO ceramics do not constitute a hazardous material as long as this material is not destroyed by external mechanical forces.
Safety Safety - specific hazards CAUTION Electrostatically Sensitive Components! Semiconductor elements can be damaged by static discharges. The following rules must be complied with when handling any module containing semiconductor components: • • • • • • • • • Wear conductive or antistatic work clothes (for example, coat made of 100% cotton). Wear grounded ESD wrist strap. Wear shoes with conductive soles. Leave the modules in their original packaging until ready for use.
Safety Product safety ................................................................................................................................................................................................................................... Compliance statement The BTS 8420/AWS 8420 is UL Listed, Information Technology Equipment. The UL Listing applies to both the USA and Canada and is Marked on the Equipment main nameplate label.
Safety Safety labels on cabinet ................................................................................................................................................................................................................................... Overview This section illustrates the safety labels, which are located on the BTS 8420/AWS 8420 radio cabinet. Safety labels on BTS 8420/AWS 8420 radio cabinet GROUNDING CAUTION EXTERNAL ALARM PROTECTION WARNING ...................................
Safety Safety labels on cabinet RF ENERGY WARNING AND +24 VDC POWER CAUTION The following label is present only on +24 VDC radio cabinets. ...................................................................................................................................................................................................................................
3 Tools, materials, and checklist 3 Overview ................................................................................................................................................................................................................................... Purpose This chapter provides general instructions for anchor installation and cabinet handling. Also included are the procedures for cabinet placement, anchoring, and grounding.
Tools, materials, and checklist Preparatory information Overview ................................................................................................................................................................................................................................... Purpose This section presents information and procedures that are relevant before the individual cabinets and frames are placed, anchored, and grounded.
Tools, materials, and checklist Tools, supplies, and parts required (master list) ................................................................................................................................................................................................................................... Overview This section provides a master list of all tools, materials, and parts required to perform the installation.
Tools, materials, and checklist Tools, supplies, and parts required (master list) • Roto-Stop Hammer Kit (R-4416) with 12 mm (1/2 inch) chuck for drilling anchor holes • • • • • • • • • • Ear protection gear Electrical conduit installation equipment and materials Electrical tape ESD wrist strap Eye-bolts (M10/R-ITE-6111), for lifting cabinet Eye protection gear Fish tape Floor punch, for cutting asbestos floor tile prior to drilling Floor tile puller, for raised floor tiles Forklift, Hoist, Rol-A-Lift,
Tools, materials, and checklist Tools, supplies, and parts required (master list) • Socket sets (decimal and metric) various drives • Stripping tool (for LDF4 antenna jumper cables) part number 74Z-0-12-15 • • • • • • • • Tools for preparing cables Torque wrenches, 4-34 Nm (35-300 in-lb) Torque wrenches, 6-200 Nm (4.
Tools, materials, and checklist Tools, supplies, and parts required (master list) • Anchor kit - type as required per earthquake zone • T1/E1 interface kit • DC cable kit, 1/0 AWG (one feed, one return) - Quantity: 1. For the first or second EZBFi battery frame: • • • Anchor kit - Quantity as required per earthquake zone Batteries - Quantity as required per site specification. Batteries include interconnecting bars and connecting hardware Battery frame DC feeder cable kit(s). .....................
Tools, materials, and checklist Torque requirements ................................................................................................................................................................................................................................... Overview This section provides mechanical torque requirements. Refer to the table below.
Tools, materials, and checklist Metric Screw Size SAE Screw Size Torque requirements Torque - in-lb [or ft-lb] and (Nm) Wire Connections Head Tightened Nut Tightened Slotted Machine Hex or Socket Cap Slotted Machine Hex or Socket Cap Slotted Machine Hex or Socket Cap M6 1/4-20 50 (5.6) 50 (5.6) 65 (7.3) 65 (7.3) 65 (7.3) 80 (9.0) M8* 5/16-18 - 100 (11.3) - 135 (15.3) 135 (15.3) 165 (18.6) M10 3/8-16 - 180 (20.3) - 240 (27.1) 240 (27.1) 290 (32.
Tools, materials, and checklist Physical installation process ................................................................................................................................................................................................................................... Physical installation process chart The chart shown below assigns the concurrent installation activities for each of two installers. The specific activities are listed in the table that follows.
Tools, materials, and checklist ACTIVITIES Physical installation process INSTALLER ACTIVITY ASSIGNMENT INSTALLER 1 INSTALLER 2 6. Route six RF antenna cable jumpers and one GPS antenna cable (connect GPS antenna jumper cable only) X X 7. Connect and route the T1/E1and user alarm cables from the primary cabinet to the location of the punchdown blocks X 8. Punch down the T1/E1, user alarm and Power Alarm cables to the punchdown blocks X 9.
Tools, materials, and checklist Verify site preparation completed ................................................................................................................................................................................................................................... Overview This topic describes what must be done to verify that the site preparation is complete so that installation procedures can begin. If some of the requirements are not met, the installer must do so now.
4 4 ransport, mount, and ground T cabinet Overview ................................................................................................................................................................................................................................... Purpose This chapter provides general instructions for anchor installation and cabinet handling, as well as cabinet placement, anchoring and grounding.
Transport, mount, and ground cabinet General information Overview ................................................................................................................................................................................................................................... Purpose This section provided general information about clearances and layout requirements. Contents Clearances and layout requirements 4-3 ..........................................................................
Transport, mount, and ground cabinet Clearances and layout requirements ................................................................................................................................................................................................................................... Purpose Minimum clearances must be maintained from the cabinets to the surrounding cabinets and building parts. The clearances are needed so that the cabinets and frames can be installed and maintained.
Transport, mount, and ground cabinet Clearances and layout requirements Parameters Minimum Clearances First EZBFi battery frame to second EZBFi battery frame 58 mm (2.3 in) minimum to 116 mm (4.6 in) maximum EZBFi battery frame right side panel to wall 0 (if no second battery frame planned). Some clearance recommended.
Transport, mount, and ground cabinet Clearances and layout requirements ....................................................................................................................................................................................................................................
Transport, mount, and ground cabinet How to prepare for cabinet or frame placement Overview ................................................................................................................................................................................................................................... Purpose This section shows how to determine anchor requirements, drill anchor holes, install radio cabinet mounting plates, and preset certain anchors, if applicable.
Transport, mount, and ground cabinet Anchor specifications ................................................................................................................................................................................................................................... Overview Cabinet anchoring must meet all requirements of the local codes, taking into consideration the seismic zone of the installation site.
Transport, mount, and ground cabinet How to drill anchor holes and install the mounting plate for BTS 8420/AWS 8420 radio cabinet ................................................................................................................................................................................................................................... Overview This section provides instructions for the installation of mounting plates for the radio cabinet.
Transport, mount, and ground cabinet 35.00 How to drill anchor holes and install the mounting plate for BTS 8420/AWS 8420 radio cabinet 449.00 75.50 507.50 600.00 510.00 Radio Cabinet Primary Mounting Plate FRONT EDGE OF LINEUP 57.50 31.00 Typ. 5.00 300.00 422.00 600.00 89.00 Front ...................................................................................................................................................................................................
Transport, mount, and ground cabinet How to drill anchor holes and install the mounting plate for BTS 8420/AWS 8420 radio cabinet 2 1 DEPTH GAUGE ANCHOR 3 ................................................................................................................................................................................................... 3 Vacuum the holes. You may need to reach into the hole with a tool to remove excess dust. E.............................................................
Transport, mount, and ground cabinet How to drill anchor holes and install the mounting plate for BTS 8420/AWS 8420 radio cabinet ................................................................................................................................................................................................... 2 Place the mounting plate in position over the holes. ...............................................................................................................................
Transport, mount, and ground cabinet How to drill anchor holes and install the mounting plate for BTS 8420/AWS 8420 radio cabinet Important! When performing the next step, note that each shim has a slot that is designed to fit around the body of the anchor bolt. Keep the slot properly aligned when performing this step so that the anchor bolts can later be set. ...................................................................................................................................................
Transport, mount, and ground cabinet How to drill anchor holes and install the mounting plate for BTS 8420/AWS 8420 radio cabinet MOUNTING PLATE 1/2-INCH DIA. DROP-IN EXAMPLE RETAINING BAR INSERT SHIMS AS REQUIRED 12-mm ASSEMBLY EXAMPLE SURFACE REAR VIEW SHOWN: LEVEL ALL FOUR CORNERS ...................................................................................................................................................................................................
Transport, mount, and ground cabinet Lifting and moving cabinets ................................................................................................................................................................................................................................... Purpose Radio cabinets are usually shipped to the customer via truck and delivered to the installation site. During installation, it may be necessary to lift the radio cabinet and move it to a new location.
Transport, mount, and ground cabinet Lifting and moving cabinets Guidelines for using a derrick When a derrick is used to move a cabinet, lifting eyebolts and slings are used to attach the cabinet to the derrick. Lifting eyebolts Four R-ITE-6110 M12 lifting eyebolts are screwed into the eyebolt holes on the top of the cabinet, as shown in the following figure.
Transport, mount, and ground cabinet Lifting and moving cabinets Slings Attach the slings to the boom line with a B connecting link or clevis. Attach the other ends of the slings to the lifting eyebolts with a B connecting link or clevis. When a cabinet is being lifted with slings, it is unsafe to lift the cabinet when the lifting sling angle is less than 45 degrees to the top of the cabinet. At closer than 45 degrees, there is too much side stress on the lifting eyebolts.
Transport, mount, and ground cabinet How to place, anchor, and ground cabinets, frames, or stands Overview ................................................................................................................................................................................................................................... Purpose This section provides the following instructions. • • Placement, anchoring and grounding the indoor Base Station 8420 radio cabinet.
Transport, mount, and ground cabinet Anchor and torque requirements ................................................................................................................................................................................................................................... Anchor and torque requirements for radio cabinet The following table provides anchor type and anchor bolt torque requirements for the radio cabinet.
Transport, mount, and ground cabinet Placement, anchoring, and grounding of the indoor radio cabinet ................................................................................................................................................................................................................................... Overview This procedure module provides instructions for placement, anchoring, and grounding of the radio cabinet.
Transport, mount, and ground cabinet Placement, anchoring, and grounding of the indoor radio cabinet ................................................................................................................................................................................................... 4 Open the front door of the cabinet to view the front mounting holes. ............................................................................................................................................
Transport, mount, and ground cabinet Placement, anchoring, and grounding of the indoor radio cabinet ................................................................................................................................................................................................... 6 Align the cabinet mounting holes with the set anchors or anchor holes, as applicable. Refer to the figure below. E..............................................................................................
Transport, mount, and ground cabinet • Placement, anchoring, and grounding of the indoor radio cabinet Seismic Zones 3 and 4: Note that the black shouldered spacer and red cap, included in each Zone 3 and 4 anchor kit, are not used. 1. Tighten the nut and then insert the entire anchor assembly (12 mm expansion stud assembly) into each hole. Note that if the assembly cannot be inserted with the large (plate) washer, temporarily remove the washer and replace and retighten the nut.
Transport, mount, and ground cabinet Placement, anchoring, and grounding of the indoor radio cabinet Attach grounding cables to the BTS 8420/AWS 8420 radio cabinet without integrated power Important! If installing a BTS 8420/AWS 8420 radio cabinet, skip this procedure and go to next procedure, Attach grounding cables to the BTS 8420/AWS 8420 radio cabinet with integrated power. Perform the following steps to attach the grounding cables. ....................................................................
Transport, mount, and ground cabinet Placement, anchoring, and grounding of the indoor radio cabinet ................................................................................................................................................................................................... 7 Verify that the cabinet grounding lug location is free of paint and polish, if required. ........................................................................................................................
Transport, mount, and ground cabinet Placement, anchoring, and grounding of the indoor radio cabinet FRONT DC TERMINAL BLOCKS GROUND LUG HATCHPLATE GROUND LUG GROUND WIRE GROUND WIRE REAR GROUNDING OF THE 3GP24i POWER CABINET (NOT SHOWN) IS IDENTICAL TO THE GROUNDING OF THE PRIMARY CABINET ...................................................................................................................................................................................................
Transport, mount, and ground cabinet Placement, anchoring, and grounding of the indoor radio cabinet ................................................................................................................................................................................................... 2 Strip approximately 12 mm (1/2 inch) of insulation from both ends of each grounding cable. Connect the grounding cables to the supplementary ground, or other grounding system, using a C-tap or terminal lug. ..
Transport, mount, and ground cabinet Placement, anchoring, and grounding of the indoor radio cabinet ................................................................................................................................................................................................... 7 Reinstall the lug on the cabinet using the supplied M6 washers, lock washers, and nuts. Refer to the figure below. .............................................................................................
Transport, mount, and ground cabinet Placement, anchoring, and grounding of the indoor radio cabinet ................................................................................................................................................................................................... 8 Torque the cabinet grounding connection to 6 Nm (54 in-lb). .....................................................................................................................................................
5 5 onnecting cables to BTS C 8420/AWS 8420 radio cabinet Overview ................................................................................................................................................................................................................................... Purpose This chapter provides instructions for connecting the GPS antenna jumper cable, T1/E1 cables, external User Alarm cable, and Power Alarm cable to the Base Station 8420/AWS 8420 radio cabinet.
Connecting cables to BTS 8420/AWS 8420 radio cabinet How to connect the GPS antenna jumper cable Overview ................................................................................................................................................................................................................................... Purpose This procedure module provides instructions for connecting the GPS antenna jumper cable in an indoor installation.
Connecting cables to BTS 8420/AWS 8420 radio cabinet Connecting GPS antenna jumper cable ................................................................................................................................................................................................................................... Important! The GPS antenna jumper cable must be connected before initial start-up and testing can take place. DO NOT connect RF (Tx and Rx) jumper cables at this time.
Connecting cables to BTS 8420/AWS 8420 radio cabinet Connecting GPS antenna jumper cable ROOM HATCHPLATE GPS ANTENNA JUMPER CABLE TIE CABLE TO LADDER RACK HORIZONTAL LADDER RACK TO BRACKET ON INTEGRATED POWER MODULE INTEGRATED POWER MODULE BTS 8420 RADIO CABINET ...................................................................................................................................................................................................
Connecting cables to BTS 8420/AWS 8420 radio cabinet INTEGRATED POWER MODULE Connecting GPS antenna jumper cable RIGHT SIDE BRACKET RIGHT SIDE GPS ANTENNA CONNECTION GPS IN REAR VIEW ................................................................................................................................................................................................... 3 Torque the GPS antenna jumper cable N-type connector to 1.7 Nm (15 in-lb) . E.............................................
Connecting cables to BTS 8420/AWS 8420 radio cabinet Connecting GPS antenna jumper cable ROOM HATCHPLATE GPS ANTENNA JUMPER CABLE TIE CABLE TO LADDER RACK HORIZONTAL LADDER RACK TO UNIVERSAL HATCHPLATE BTS 8420 RADIO CABINET ...................................................................................................................................................................................................
Connecting cables to BTS 8420/AWS 8420 radio cabinet Connecting GPS antenna jumper cable FRONT ................................................................................................................................................................................................... 3 Torque the GPS antenna jumper cable N-type connector to 1.7 Nm (15 in-lb). E..........................................................................................................................................
Connecting cables to BTS 8420/AWS 8420 radio cabinet Connecting GPS antenna jumper cable ................................................................................................................................................................................................... 3 Connect the GPS antenna jumper cable to the GPS cable surge protector at the room hatchplate (see figure below).
Connecting cables to BTS 8420/AWS 8420 radio cabinet Connecting GPS antenna jumper cable 221 - 250 lb-IN 25 - 30 N-m 32mm 22mm 22mm Important! When performing the next step, secure the cable to the ladder rack using standard procedures, including the use of cable ties. ...................................................................................................................................................................................................
Connecting cables to BTS 8420/AWS 8420 radio cabinet How to connect T1/E1 lines and external alarm cables Overview ...................................................................................................................................................................................................................................
Connecting cables to BTS 8420/AWS 8420 radio cabinet Overview Overview wiring block diagram for T1/E1 lines and external User Alarms to Z-IDC punchdown blocks for AWS 8420 and all BTS 8420 versions except Digital Only version with two Digital Shelves Refer to the figure below for an overview wiring block diagram of the T1/E1 and external User Alarm wiring to the Z-IDC punchdown blocks for all versions of the BTS 8420 (except the Digital Only version with two Digital Shelves) and the three sector and six
Connecting cables to BTS 8420/AWS 8420 radio cabinet Overview Overview wiring block diagram for T1/E1 lines and external User Alarms to Z-IDC punchdown blocks for BTS 8420 Digital Only version with two Digital Shelves Refer to the figure below for an overview wiring block diagram of the T1/E1 and external User Alarm wiring to the Z-IDC punchdown blocks for the Digital Only version with two Digital Shelves.
Connecting cables to BTS 8420/AWS 8420 radio cabinet Overview Layout of Z-IDC punchdown blocks Important! The Z-IDC punchdown block module and mounting bracket are used only if the network interface unit (NIU) or wall mounting bracket is located more than the 10 meter (33 foot) cable length from the BTS 8420/AWS 8420 radio cabinet. The figure and table below apply to all versions of the BTS 8420 and AWS 8420 except the Digital Only version with two Digital Shelves.
Connecting cables to BTS 8420/AWS 8420 radio cabinet Z-IDC block mounting position URC (or URC-II) position number on Digital Shelf Overview Z-IDC block function 8 N/A USER ALARMS 7 to 15 9 N/A USER ALARMS 16 to 23 10 N/A USER ALARMS 24 to 31 The figure and table below apply only to the BTS 8420 Digital Only version with two Digital Shelves. The figure below shows the position numbers of the Z-IDC punchdown blocks on the wall mounting bracket or NIU.
Connecting cables to BTS 8420/AWS 8420 radio cabinet Z-IDC block mounting position 4 URC (or URC-II) position number on Digital Shelf Overview Z-IDC block function URC or URC-II Position 1 on second Digital Shelf DATA (One to four T1/E1 Lines, as available) or 5 URC or URC-II Position 2 on second Digital Shelf VOICE ONLY (One to four T1/E1 Lines) 6 URC or URC-II Position 3 on second Digital Shelf VOICE ONLY (One to four T1/E1 Lines) 7 N/A USER ALARMS 0 to 6 (Non-Alcatel-Lucent Power Alarms o
Connecting cables to BTS 8420/AWS 8420 radio cabinet How to route and connect T1/E1 cables to BTS 8420/AWS 8420 radio cabinet ................................................................................................................................................................................................................................... Overview This procedure module provides instructions for the routing and connecting T1/E1 cables to the indoor radio cabinet.
Connecting cables to BTS 8420/AWS 8420 radio cabinet How to route and connect T1/E1 cables to BTS 8420/AWS 8420 radio cabinet CONNECT T1-3 (J3) CABLE HERE CONNECT T1-2 (J2) CABLE HERE CONNECT T1-1 (J1) CABLE HERE FRONT For the Digital Only version with two Digital Shelves, ensure both ends of the cables are labeled “T1-1 for Digital Shelf 1”, “T1-2 for Digital Shelf 1,” “T1-3 for Digital Shelf 1,” “T1-4 for Digital Shelf 2,” “T1-5 for Digital Shelf 2,” and “T1-6 for Digital Shelf 2,” as applicable, and