Finishing the installation ............................................................................................................................................................................ 4 Insert one end of the jumper cable through the applicable opening in the antenna cable cover. ............................................................................................................................................................................
Finishing the installation ............................................................................................................................................................................ 6 Slide the boot towards the cabinet and install it into the opening on the antenna cover. Refer to the figure below. ............................................................................................................................................................................
Finishing the installation Connect RF antenna jumper cables to the antenna cables Use the following procedure to terminate and connect the RF antenna jumper cables to the applicable antenna cables. ............................................................................................................................................................................ 1 Route the RF antenna jumper cables from the Modular Cell 4.0B primary or 4.0B dual band cabinet to the RF antenna connections. .......
Finishing the installation Important! When connecting/disconnecting a Lucent RF coaxial jumper cable assembly to/from any 7-16 DIN female receptacle connector at the antenna, it is highly recommended that the cable assembly be connected/disconnected as shown in the figure above. Please note that the mating receptacle connector requires a wrench for support to hold it in place.
Finishing the installation ............................................................................................................................................................................ 4 Repeat Steps 1 through 3 for all RF antenna jumper cables. MODULAR CELL 4.0B PRIMARY OR 4.0B DUAL BAND CABINET TERMINAL BLOCK NOT PRESENT ON CABINETS WITH INTEGRATED POWER.
Finishing the installation Replace / close all access panels and doors Use the following procedure to replace or close all access panels and doors. ............................................................................................................................................................................ 1 Verify that the EFIT and HPDA are closed and secured. ...................................................................................................................................
Finishing the installation How to finish the installation of a first or second WNG24-BC battery cabinet .............................................................................................................................................................................................................................................................
Finishing the installation ...........................................................................................................................................................................................................................................................
Appendix A: EZBFo battery frame installation with Modular Cell 4.0B cabinets (with integrated power) Overview ............................................................................................................................................................................................................................................................. Purpose This appendix provides instructions for installing the Lucent Technologies EZBFo battery modules with an outdoor Modular Cell 4.
Introduction Overview ............................................................................................................................................................................................................................................................. Purpose This module provides definitions and an overview description of the EZBFo battery modules, as well as its inputs and outputs.
EZBFo Definitions ............................................................................................................................................................................................................................................................. Definitions Refer to the figure on Page D -4. Battery Module: The entire assembly consisting of the Battery Module Inner Frame and the Battery Module Outer Frame.
EZBFo battery frame description ............................................................................................................................................................................................................................................................. Description The EZBFo battery frame is designed to meet the power backup requirements of the outdoor Modular Cell 4.0B cabinets that has integrated power.
EZBFo battery frame footprint with Modular Cell 4.0B primary and dual band cabinets ............................................................................................................................................................................................................................................................. Description The EZBFo battery frames on the right side (viewed from the front) of the 4.0B primary cabinet support the primary cabinet only.
EZBFo battery frame inputs and outputs ............................................................................................................................................................................................................................................................. Outputs The EZBFo battery frame provides the following inputs from, and outputs to, the Modular Cell 4.
Safety instructions ............................................................................................................................................................................................................................................................. Instructions Review all safety precautions before beginning the installation of the battery frames. Observe all caution symbols on the equipment and individual safety precautions as they appear in the instruction text.
How to perform placement, anchor, and prewire procedures for installation of the first or second EZBFo battery base modules Overview .............................................................................................................................................................................................................................................................
How to place and attach the EZBFo battery base module outer frame and mark, drill, and set anchors .............................................................................................................................................................................................................................................................
Place and attach a battery base module to the Modular Cell cabinet or the first battery base module using the applicable conduit Perform the following steps to place and attach the outer frame of a battery base module to the Modular Cell cabinet or the first battery base module using the applicable conduit. The outer frame may have a front panel or a door. The front panel is shipped shrink-wrapped to the front of the outer frame with the lanyard cable attached between them.
............................................................................................................................................................................ 5 Move the outer frame of the battery base module into the approximate position next to the Modular Cell cabinet or first battery base module. Refer to the figure below.
............................................................................................................................................................................ 7 Locate the conduit and associated parts used for routing of cables to the first battery base module. Refer to the figure on Page A - 12. ............................................................................................................................................................................
............................................................................................................................................................................ 13 Place the outer frame with the conduit into position beside the Modular Cell cabinet (or first battery base module) with the conduit against the associated opening. Refer to the figure below. ..............................................................................................................................................
Remove the top and filter panels from the battery base module Perform the following steps to remove the top and filter panels from the battery base module Important! When performing the next two steps do not disconnect the lanyard cable between the front and top panels and the outer frame. ............................................................................................................................................................................
............................................................................................................................................................................ 4 Disconnect the top panel lanyard cable from the outer frame. Refer to the figure on Page A - 14. Ensure that the top panel in a secure location. ............................................................................................................................................................................
Mark and drill the anchor holes If not already accomplished during site preparation, use the following procedure to mark and drill the anchor holes in a concrete surface. Consult Flexent Modular Cell 4.0/4.0B Outdoor Site Preparation Guidelines, 401-703-413 for additional details. ............................................................................................................................................................................
............................................................................................................................................................................ 3 From the inside and outside of the Modular Cell cabinet or the first battery base module, as applicable, remove the chase nipple with locknut and the sealing ring installed previously in Step 15 and Step 14 on Page A - 13. Refer to the figure on Page A - 13 .............................................................................
............................................................................................................................................................................ 7 Replace the outer frame with the conduit into position beside the Modular Cell cabinet (or first battery base module) with the conduit against the associated opening. Refer to the figure on Page A - 13 .....................................................................................................................................
How to install the battery heater pad kit in an EZBFo battery module ............................................................................................................................................................................................................................................................. Overview In this module the installer will perform the following procedures:.
Remove the top and filter panels from the battery base module (Reference) If the top panels have not been removed, refer to Remove the top and filter panels from the battery base module on Page A - 14 to remove them. Remove the two piece battery retaining brackets, separating the two parts if applicable Use the following procedure to remove the two piece battery retaining brackets, separating them, if applicable. Important! If L1 batteries will subsequently be installed, skip the first step.
Install the internal AC wiring for the heater pads This procedure module provides instructions on how to install the AC wiring for the heater pads the battery module. Important! The following steps must be performed prior to the placement of the inner frame into the outer frame (base module) or outer frame over the inner frame (add-on module). .....................................................................................................................................................................
............................................................................................................................................................................ 3 Attach the AC terminal block assembly to the bracket on the inside right panel of the outer frame using the supplied nuts and washers. Refer to the figures below for a front view and left side view. HEATER PAD AC CONNECTIONS L1/L L2/N FRONT VIEW .....................................................................................
............................................................................................................................................................................ 5 Secure the wire harness to the side panel with the supplied plastic self stick anchors and cable ties. ............................................................................................................................................................................
Install the heater pads on each of the two battery shelves Perform the following steps install the heater pads on each of the two battery shelves. ............................................................................................................................................................................ 1 Slide the heater pad onto the battery shelf while routing the cable and the rear end of the heater pad down through the slot in the shelf and through the slot at the back of the module.
Important! When performing the next step, ensure that the heater pad is correctly positioned inside the cavity of the cover so that no "pinching" of the heater pad occurs. ............................................................................................................................................................................ 2 Place the metal cover over the heater pad and insert the two threaded studs through the holes in the battery shelf. Refer to the figure below. ....................
............................................................................................................................................................................ 6 At the rear of the inner battery frame, curve the rear of the heater pads as shown in the figure below, and.
How to install the inner battery frame and level, anchor, and ground the first or second EZBFo battery base modules ............................................................................................................................................................................................................................................................. Overview In this module the installer will perform the following procedures:.
Prepare the battery module inner frame and place it inside the outer frame and attach the internal ground cable Use the following procedure to prepare and place the battery module inner frame into the outer frame and attach the internal ground cable. .............................................................................................................................................................................
............................................................................................................................................................................ 2 Attach one end of the supplied 300 mm (11.8- inch) internal ground cable to the inner frame using the bolts and washers provided. Refer to the figures below. Torque according to the table in Chapter 1.
Important! When performing the next step, take great care not to damage the heater pads at the rear of the inner frame as it is lowered into the outer frame. ............................................................................................................................................................................ 4 Place the battery base module inner frame into position inside the outer frame and over the anchor holes. Observe the 1/4- inch clearance note. Refer to the figure below.
............................................................................................................................................................................ 8 Connect the heater pads to the AC connectors shown in the figure below. Attach the internal ground cable from the inner frame here AC Terminal Block Connect heater pads here .............................................................................................................................................................
Level and anchor the battery base module Important! If installing an add-on module, return to Attach the internal ground cable between the add-on module and the module below it on Page A - 83 to continue the installation. Use the following procedure to level and anchor the battery base module and attach the internal ground cable. 1 Align the battery base module inner frame and outer frame mounting holes with the anchor holes or anchors, as applicable.
............................................................................................................................................................................... 3 FRONT PANEL (IF APPLICABLE) Level the battery module using shims under the bottom plate. Refer to the figure below. TOP PANEL AND FILTER PANEL MODULAR CELL CABINET or FIRST BATTERY BASE MODULE BATTERY BASE MODULE PLACE SHIMS AROUND ANCHOR BOLTS UNDER BOTTOM PLATE FRONT VIEW ..................................................
Connect the battery base module grounding cables This procedure provides instructions for the installation of two # 2 AWG / 35-mm2 battery base module grounding cables. The battery base module requires two grounding cables that connect the base module to the grounding system. The grounding cables are supplied as part of site preparation. The crimp lugs, with installation hardware, are supplied with the base module. Refer to the figure on Page A - 35.
............................................................................................................................................................................ 6 Connect the grounding lugs to the battery base module using the provided hardware (antioxidant compound required). Refer to the figure below. ............................................................................................................................................................................
How to identify and route the cables from the Modular Cell cabinet to the first EZBFo battery base module Overview ............................................................................................................................................................................................................................................................. Purpose This section identifies and routes the cables necessary to interface the first EZBFo battery base module to the Modular Cell 4.
Wiring overview ............................................................................................................................................................................................................................................................. Overview This module provides a overview of the DC wiring from the Modular Cell 4.0B cabinet to the first EZBFo battery base module, as well as the thermal probe, fuse, fan / power and intrusion alarm cables.
LEFT SIDE INSTALLATION (FOR 4.0B DUAL BAND CABINETS) MODOULA CELL 4.0B DUAL BAND CABINET HPDA FRONT VIEW ALARM CABLE ACPDA MODULE FIRST BATTERY BASE MODULE GROUNDING CABLE DC THERMAL PROBE CABLE AC CABLE ...........................................................................................................................................................................................................................................................
How to identify the Modular Cell to first EZBFo battery base module cables ............................................................................................................................................................................................................................................................. Identify the first EZBFo battery base module AC heater cable The first EZBFo battery base module AC heater cable is shown in the figure below: 3048 (120.
Identify the first EZBFo battery base module thermal probe cable(s) and thermal probe(s) The first EZBFo battery base module thermal probe cables for use with 4.0B cabinets are shown in the figure below: MODULAR CELL CABINET END FIRST BATTERY BASE MODULE END 4500 (177.0) THERMAL PROBE CABLE FROM MODULAR CELL 4.0B The thermal probe is shown in the figure below: THERMAL PROBE CABLE IN EZBFo ................................................................................................................
Identify the first EZBFo battery base module 2 AWG DC cables The first EZBFo battery base module 2 AWG DC cables are shown in the figure below. Lengths are given for use with both primary cabinets (right side installation) and dual band cabinets (left side installation, which are longer). Note that the four +24V DC load cables (marked red) are the longer of the eight cables.right side cables, but are the shorter of the eight left side cables.
How to identify the connectors and route the cables from the Modular Cell 4.0B cabinet to the first EZBFo battery base module ............................................................................................................................................................................................................................................................. Overview This module provides instructions for routing the first EZBFo battery base module cables from the Modular Cell 4.
Identify the individual cable connectors and their terminations on each end Identify the individual cable connectors on the Modular Cell cabinet end. Refer to the numbered list below and the figure on Page A - 44 for cable and connector identification. 1. The fuse alarm cable (J309) 2. The battery module fan power/alarm cable (P2) 3. The intrusion alarm cable (SW1-COM and SW1-NC) 4. 4.0B Thermal probe cable 5. The AC heater cable 3-Pin 6.
MODULAR CELL TO EZBFo CABLES FIRST EZBFo BATTERY BASE MODULE END MODULAR CELL 4.0B CABINET END 4 LOAD / 4 RETURN - 2 AWG DC CABLES 12 6 3 DOOR NC SW1- NC INTRUSION ALARM COMMON SW1-COM SW2-1 ALARM CABLE HARNESS 1 FUSE ALARM J309 7 DC CABLES 8 ALARM CABLE HARNESS SW2-4 2 4.0B THERMAL PROBE CABLE J9 P2 4.0B: P1 4.0B: 1 Probe 4 10 3 Pin AC CABLE 9 FAN POWER/ ALARM L1 L2 5 4.0B THERMAL PROBE CABLE AND PROBE 11 G ...............................................................
Route the cables through the conduit into the first battery base module Important! Routing of the alarm and thermal probe cables, as well as the AC cable, through the conduit from the Modular Cell 4.0B cabinet to the first battery base module must be accomplished prior to routing of the DC cables through the conduit. DC cables must be routed last and individually taped in the Modular Cell cabinet.
............................................................................................................................................................................ 5 Individually tape the unterminated ends all eight of the DC cables inside the Modular Cell 4.0B cabinet KEY 1. The fuse alarm cable: Connectors SW2-1 and SW2-4 2. 3. 4. 5.
How to route and connect the cables in the first EZBFo battery base module Overview .............................................................................................................................................................................................................................................................
How to connect the AC cable from the Modular Cell cabinet .............................................................................................................................................................................................................................................................
• It does not interfere with the reinstallation of the front panel ............................................................................................................................................................................ 4 Route the AC cable up to the top of the AC terminal block mounting bracket and then down from the top as shown in the figure below. ......................................................................................................................................
............................................................................................................................................................................ 7 Strip the individual wires to expose 5/8-inch. ............................................................................................................................................................................ 8 Fully loosen the applicable input screws. and connect the AC input wires to the terminal block.
How to route and connect the signal cables in the first battery base module ............................................................................................................................................................................................................................................................. Overview This procedure module provides instructions on how to route and connect the signal cables in the first battery base module.
Install the fuse, the fuse alarm actuator and the fuse alarm switch in the first battery base module Perform the following steps to install the fuse, fuse alarm actuator and fuse alarm switch in the first battery base module. Use the hardware supplied on the bus bars. ............................................................................................................................................................................
Route and attach the fuse alarm cable to the fuse alarm switch in the battery base module Refer to the figure below, and perform the following steps to route and attach the fuse alarm cable to the fuse alarm switch in the battery base module. ............................................................................................................................................................................ 1 Refer to the figure below for an illustration of the connectors to be attached. ...........
Route and attach the fan power and alarm cable in the battery base module Important! The fan, temperature sensor, and cable are located on the front panel of the battery module. Therefore the front panel must be connected to the outer frame via the lanyard cable when connecting the fan power and alarm cable. Refer to the figure below, and perform the following steps to route and attach the fan power and alarm cable in the battery base module. ................................................................
Route and attach the intrusion alarm cable in the battery base module Refer to the figure below, and perform the following steps to route and attach the intrusion alarm cable in the battery base module. Important! On battery modules that have a front door instead of a panel, the intrusion alarm switch is located at the bottom front, on the opposite side from the door hinge, either the left or right side, as applicable. Refer to the Step 3 figure on page A - 10 ..............................................
Route the thermal probe cable and mount the thermal probe in the battery base module Perform the following steps to route the thermal probe cable and mount the thermal probe in the battery base module. ............................................................................................................................................................................ 1 Locate the thermal probe cable from the Modular Cell cabinet.
How to route and connect the DC cables in the first battery base module .............................................................................................................................................................................................................................................................
Route and connect the four +24V DC load cables in the battery base module Perform the following steps to route and connect the four +24V DC load cables in the battery base module. Important! Before performing the following step be sure that the unterminated ends (Modular Cell ends) are individually taped. ............................................................................................................................................................................
............................................................................................................................................................................ 4 Using antioxidant compound, place the terminal lugs of the four load cables on the threaded studs in the locations shown, two piggy-backed on both sets of studs. Refer to the figure below. ..................................................................................................................................................
Route and connect the four 24V Return cables in the battery base module Perform the following steps to route and connect the four 24V Return cables in the battery base module. Important! Before performing the following step be sure that the unterminated ends (Modular Cell ends) are individually taped. ............................................................................................................................................................................
............................................................................................................................................................................ 4 Replace the nuts and torque all connections 28Nm (250 in.-lb.). RTN-2 LEFT SIDE BUS BAR OUTER FRAME FRONT LEFT RTN-1 EXAMPLE OF TWO ATTACHED TERMINAL LUGS CONNECT TWO RETURN CABLES IN BOTH LOCATIONS FRONT VIEW ....................................................................................................................
How to seal the cable conduit ............................................................................................................................................................................................................................................................. Overview This procedure module provides instructions for the sealing of the cable conduit at the first EZBFo battery base module and the Modular Cell 4.0B cabinet ends.
