Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets ............................................................................................................................................................................ 4 Remove the inside nuts and connector mounting bolts from their existing holes in the bracket. ..............................................................................................................................................................
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets Place the battery negative and positive bus bars Refer to the figure on Page 5-77, and perform the following steps to connect the negative and positive bus bars. Important! Although all four parallel bus bars are identical, observe that the orientation of the positive and negative parallel bus bars is different on the left three batteries (1, 2 and 3) than on the right three batteries (4, 5 and 6).
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets ............................................................................................................................................................................ 5 _ = + = Repeat Steps 1 through 4 for all remaining battery shelves, if applicable. Refer to the figure below.
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets Connect the positive battery cables to the batteries Important! When performing the following steps, for safety reasons, always connect the positive battery cables first and the negative battery cables last (when instructed to do so). Perform the following steps to connect the positive battery cables to the batteries. ............................................................................................................
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets ............................................................................................................................................................................ 5 Repeat Steps 2 through 4 for all remaining battery shelves, if applicable. Remember, for safety reasons, to connect the positive battery cables first and the negative battery cables last (when instructed to do so).
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets Attach the interconnecting bus bars Perform the following steps to connect the interconnecting bus bars. Do the bottom shelf first. ............................................................................................................................................................................ 1 Remove the series bus bar from the kit provided with the batteries. ...................................................
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets ............................................................................................................................................................................ 5 Repeat steps 1 through 4 for the remaining battery shelves, if applicable. Refer to the figure below. SERIES BUS BARS 1 S2 2 4 3 5 6 S-2 1 2 4 3 5 6 S1 S-1 BATTERY CABLES NOT SHOWN FOR CLARITY ..........................................
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets Connect the negative battery cables to the batteries Perform the following steps to connect the negative battery cables to the batteries. ............................................................................................................................................................................ 1 Separate two of the battery cables.
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets ............................................................................................................................................................................ 4 Repeat Steps 2 and 3 for all remaining battery shelves, if applicable. 1 2 4 3 6 5 S-2 1 2 4 3 6 5 S-1 BATTERY CABLE ASSEMBLY (2 of 10) - + - + .........................................................................................
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets Install the insulating battery terminal covers Perform the following steps to install the insulating battery terminal covers. ............................................................................................................................................................................ 1 Place all insulating covers on the battery terminals, as shown in the figure below.
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets How to route the thermal probe cable(s) and mount the thermal probe(s) in the battery cabinets .............................................................................................................................................................................................................................................................
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets Route the thermal probe cable from the 4.0B primary cabinet and mount the thermal probe in the battery cabinet Important! If currently installing a second battery cabinet with a 4.0B primary cabinet, skip to Step 2 for routing and positioning of thermal probe cable and thermal probe. Perform the following steps to route the thermal probe cable and mount the thermal probe in the battery cabinet.
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets primary cabinet (item 7), route it to the second battery cabinet, and connect it to the thermal probe (item 8).
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets How to make final DC connections after installation of a battery cabinet ............................................................................................................................................................................................................................................................. Overview This section provides the procedures for the final DC connections in the Modular Cell 4.
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets DANGER Electrical Shock Hazard When completing electrical connections, always use tools that are properly insulated. Connect the first battery cabinet +24-VDC cables at the HPDA in the Modular Cell 4.0B primary cabinet Important! When performing the following steps subsequent to the installation of the second battery cabinet, note that the four 24VDC return cables in the Modular Cell 4.
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets ............................................................................................................................................................................ 1 Loosen the screw and open the HPDA door. Refer to the figure below.
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets ............................................................................................................................................................................ 5 Connect the DC return cables from the battery cabinet to the return bus in the primary cabinet Repeat Steps 2 and 3 for the three remaining +24-VDC cables.
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets ............................................................................................................................................................................ 3 Repeat Steps 5 and 6 for the four 24-VDC return cables. Refer to the figure below. ........................................................................................................................................................................
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets ............................................................................................................................................................................ 1 At the first battery cabinet, measure the voltage at the connector of each of the newly installed battery cables, to determine if the polarity is correct. Use the procedure provided on Page 5 - 9, Step 11. Refer to the figure on Page 5-90, item 1. ....
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets ............................................................................................................................................................................ 6 At the first battery cabinet, make all of the battery cable connections on the front of the battery retaining brackets. Refer to the figure below, item 2. Important! If installing the first battery cabinet only, skip the next step. ....................
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets The figure below shows the battery wiring diagram for C-11 batteries. The left three batteries are connected in parallel with each other, as are the right three batteries. The two sets of three batteries are connected in series via the series bus bar. The strings on the shelves are then connected in parallel via the connectors on the battery compartment front panel. Refer to the figure below.
Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets The figure below shows the battery wiring diagram for L1, L2, and 12IR125 batteries. The battery pairs are connected in series via the interconnecting bus bar; the positive (+) terminal is connected to the negative (-) terminal on the adjacent battery. Both strings on a shelf are then connected in parallel via the connectors on the battery compartment front panel. Note that type 2 battery shelves are shown.
6 RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet Overview ............................................................................................................................................................................................................................................................. Purpose A Modular Cell 4.0B dual band cabinet may be added to certain existing Modular Cell line-ups.
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet Procedures for the use of this chapter ............................................................................................................................................................................................................................................................. Objectives This module provides instructions for the proper use of Chapter 6.
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet Read cabinet definitions Primary Cabinet: The first radio cabinet. In this chapter the first radio (primary) cabinet is assumed to have already been installed. Dual Band Cabinet (DB): An additional cabinet that has a different band than the primary cabinet. G-1 Cabinet: • The first existing additional cabinet. It may be a 1.0, 2.0, 3.0 or 4.0 growth cabinet depending upon the line-up configuration. • A 4.
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet Identify your line-up configuration Important! Not all of the line-ups listed below are existing configurations Use the following table to identify your line-up configuration. Then proceed to the next page to determine the prerequisites in existing cabinets using the established line-up configuration number.
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet Determine the prerequisite changes needed in the existing cabinet(s) in your line-up configuration Before connecting cables between the 4.0B dual band cabinet being installed and the existing cabinet(s), changes may be required in the existing cabinet(s). Use the following tables to determine the prerequisite changes required for the existing cabinet(s), depending upon your line-up configuration.
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet LINE-UP CONFIGURATION AND NUMBER 2 G-2 G-1 4.0B 4.0 PRI PREREQUISITES G-1 or G-2 CABINET PRIMARY CABINET N/A NONE Installation of two 15 MHz splitters in the 4.0 G-1 cabinet. Replacement of the GPS splitter in the primary cabinet with a 1:5 splitter NONE Replacement of the GPS splitter in the primary cabinet with a 1:5 splitter (DB) 3 G-2 G-1 4.0B 4.0 PRI (DB) .....................................
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet LINE-UP CONFIGURATION AND NUMBER 4 PREREQUISITES G-1 or G-2 CABINET NONE G-1 G-2 PRI 5 G-3 G-2 4.0B G-1 Installation of a 15 MHz splitter in the 4.0 G-2 cabinet. NONE Installation of a 15 MHz splitter in the 4.0 G-2 cabinet. NONE PRI 6 4.0B Replacement of the GPS splitter in the primary cabinet with a 1:5 splitter 1.0/2.0, 3.0 (DB) G-3 PRIMARY CABINET G-2 G-1 PRI 3.0 (DB) .....................
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet Routing and connection of RF inter-frame cables to a 4.0B Modular Cell dual band cabinet .............................................................................................................................................................................................................................................................
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet Route and connect the 15MHz cable(s) Perform the following steps to route and connect the 15-MHz cable(s) to and in the primary cabinet, or first growth cabinet, if applicable. Refer to the table starting on Page. 6 - 12 for cable routing and connection. ......................................................................................................................................................................
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet ............................................................................................................................................................................ 4 In the Modular Cell 4.0B dual band cabinet being installed, route the 15MHz cable(s) up the inside right side, and through the RF cable gasket between the cabinets.
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet .............................................................................................................................................................................. 6 Remove the bolts from the front of the shelf, on which the Smart Switch is located, and carefully pull out the shelf. Refer to the figure below. .................................................................................................
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet 15 MHZ INTER-FRAME CABLES: LINE-UP 1 LINE-UP G-1 PRIMARY CABINET CONNECTION PRI MODULAR CELL 4.0B DUAL BAND CABINET 4.0B Dual Band with 4.0B Primary PROCEED TO: "Route and connect the GPS cable". Line-up 1 FAN RECTIFIERS RECTIFIERS TWO 15MHz CABLES OUT 1 OMU-XX OUT 2 OMU-XX MODULAR CELL 4.0B PRIMARY CABINET ......................................................................................................
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet 15 MHZ INTER-FRAME CABLES: LINE-UP 2 LINE-UP G-2 G-1 PRI 4.0B Dual Band with 4.0 G-1 and 4.0 Primary 4.0B DUAL BAND G-2 CABINET PRIMARY CABINET CONNECTION PROCEED TO: The existing cable connections from the G-1 cabinet in the 4.0 primary cabinet remain the same as they were. A kit is supplied to install two 15MHz splitters in the G-1 cabinet. Installation instructions are supplied with the kit.
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet 15 MHZ INTER-FRAME CABLE: LINE-UP 3 LINE-UP G-2 G-1 PRIMARY CABINET CONNECTION PROCEED TO: Connect the 15MHz cable to the J5 port on "Route and connect the "Smart Switch" in the1.0/2.0 primary the GPS cable". cabinet as shown in the bottom illustration Line-up 3 below. PRI 4.0B Dual Band with 4.0 G-1 and 1.0/2.0 Primary MODULAR CELL 4.0B DUAL BAND CABINET MODULAR CELL 4.0 GROWTH CABINET A6 MODULAR CELL 1.
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet 15 MHZ INTER-FRAME CABLES: LINE-UP 4 LINE-UP G-2 G-1 PRIMARY CABINET CONNECTION PROCEED TO: Connect the 15MHz cable to the J5 port on "Route and connect the "Smart Switch" in the 3.0 primary the GPS cable". cabinet as shown in the bottom illustration Line-up 4 below. PRI 4.0B Dual Band with 4.0 G-1 and 3.0 Primary MODULAR CELL 4.0B DUAL BAND CABINET MODULAR CELL 3.0 MODULAR CELL 3.
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet 15 MHZ INTER-FRAME CABLE: LINE-UP 5 LINE-UP PRIMARY CABINET CONNECTION 5 G-3 4.0B G-2 G-1 PRI 4.0 (DB) 3.0 4.0B Dual Band with 4.0 G-2, 1.0/2.0/3.0 G-1 and 1.0/2.0 Primary 4.0B DUAL BAND G-3 CABINET The existing 15 MHz cable connection at the J5 port of the Smart Switch in the primary cabinet in the 1.0/2.0 primary cabinet remains the same. A kit is supplied to install a 15MHz splitter in the G-2 cabinet.
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet 15 MHZ INTER-FRAME CABLE: LINE-UP 6 LINE-UP G-3 G-2 G-1 PRIMARY CABINET CONNECTION PRI 4.0B Dual Band with 4.0 G-2, 3.0 G-1, and 3.0 Primary 4.0B DUAL BAND G-3 CABINET PROCEED TO: The existing 15 MHz cable connection at "Route and connect the GPS cable". the J5 port of the Smart Switch in the primary cabinet in the 3.0 primary cabinet Line-up 6 remains the same.
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet Route and connect the GPS cable Perform the following steps to route and connect the internal GPS cable from the Modular Cell 4.0B dual band cabinet being installed to the primary cabinet. Refer to the table starting on Page. 6 - 20. for cable routing and connection. .........................................................................................................................................................
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet .............................................................................................................................................................................. 6 Route the cable above the filters in the primary cabinet as shown for the applicable line-up in the table starting on Page. 6 - 20. ...............................................................................................................
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet GPS INTER-FRAME CABLE: LINE-UP 1 LINE-UP G-1 PRIMARY CABINET CONNECTION PROCEED TO: PRI Inter-frame cable routing and connection is complete for Line-up 1 4.0B Dual Band with 4.0B Primary GPS INTER-FRAME CABLE: LINE-UP 2 ..................................................................................................................................................................................................
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet LINE-UP G-2 G-1 PRIMARY CABINET CONNECTION PROCEED TO: PRI Inter-frame cable routing and connection is complete for Line-up 2 4.0B Dual Band with 4.0 G-1 and 4.0 Primary .....................................................................................................................................................................................................................................................
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet GPS INTER-FRAME CABLE: LINE-UP 3 LINE-UP G-2 G-1 PRIMARY CABINET CONNECTION PROCEED TO: PRI Inter-frame cable routing and connection is complete for line-up 3 4.0B (DB) 4.0B Dual Band with 4.0 G-1 and 1.0/2.0 Primary ....................................................................................................................................................................................................
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet GPS INTER-FRAME CABLE: LINE-UP 4 LINE-UP G-2 G-1 PRIMARY CABINET CONNECTION PROCEED TO: PRI Inter-frame cable routing and connection is complete for line-up 4 4.0B Dual Band with 4.0 G-1 and 3.0 Primary ...................................................................................................................................................................................................................
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet GPS INTER-FRAME CABLE: LINE-UP 5 LINE-UP G-3 G-2 G-1 PRIMARY CABINET CONNECTION PROCEED TO: PRI Inter-frame cable routing and connection is complete for line-up 5 4.0B (DB) 3.0 4.0B Dual Band with 4.0 G-2, 1.0/2.0/3.0 G-1 and 1.0/2.0 Primary ..........................................................................................................................................................................
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet GPS INTER-FRAME CABLE: LINE-UP 6 LINE-UP G-3 G-2 G-1 PRIMARY CABINET CONNECTION PRI Inter-frame cable routing and connection is complete for line-up 6 6 4.0B 4.0 3.0 PROCEED TO: 3.0 (DB) 4.0B Dual Band with 4.0 G-2, 3.0 G-1, and 3.0 Primary ........................................................................................................................................................................
RF cable connections between existing Modular Cell cabinets and a 4.0B dual band cabinet Line-up table ............................................................................................................................................................................................................................................................. Important! Not all of the line-ups listed in the table that follows are existing configurations. Line-up table PRI. 4.0B 850 G-1 G-2 4.
7 Finishing the installation Overview ............................................................................................................................................................................................................................................................. Purpose This chapter provides information for finishing the installation of the Modular Cell 4.0B primary and dual band cabinets, as well as WNG24BC battery cabinets.
Finishing the installation Finish the installation of the Modular Cell 4.0B cell site cabinets Overview ............................................................................................................................................................................................................................................................. Purpose This section provides information and procedures to finish the installation of the Modular Cell 4.
Finishing the installation Check of antenna connection status ............................................................................................................................................................................................................................................................. Verify GPS antenna connection Verify that the GPS antenna is properly connected, as outlined in Chapter 3 of this document.
Finishing the installation Power-up and system test ............................................................................................................................................................................................................................................................. Perform power-up and system test Following installation of the Modular Cell 4.0B primary or dual band cabinets, the system should be tested before being put into operation.
Finishing the installation How to finish the installation of the Modular Cell 4.0B primary and dual band cabinets ............................................................................................................................................................................................................................................................. Overview This section covers the following procedures.
Finishing the installation ............................................................................................................................................................................ 1 Disconnect the battery connectors. Refer to the figure below. ............................................................................................................................................................................
Finishing the installation • Digital meter - no symbol or positive symbol = correct connection. • Digital meter - negative symbol = incorrect connection. • Analog meter - positive deflection = correct connection. • Analog meter - negative deflection = incorrect connection. All of the above assume correct meter lead connection. BATTERY CONNECTOR NEGATIVE _ * + EXAMPLE VOLTAGE ONLY DIGITAL _ _ + ANALOG + POSITIVE DEFLECTION 26.25 NEGATIVE DEFLECTION ....................................
Finishing the installation Connect the unterminated end of the RF antenna jumper cables to the Modular Cell 4.0B primary or 4.0B dual band cabinet Important! If both ends of the antenna jumper cables are terminated, skip to Connect a terminated end of the outdoor RF antenna jumper cables to the Modular Cell 4.0B primary or 4.0B dual band cabinet on Page 7 - 12 to continue the installation. The Modular Cell 4.0B primary or 4.0B dual band cabinet requires six RF antenna jumper cables.
Finishing the installation ............................................................................................................................................................................ 3 Sprinkle talcum powder on the inside and outside of the tapered (small) end of the boot (because it will turn inside-out). Slide the boot onto the antenna cable (tapered end towards antenna). Position the boot approximately 8 inches from the end of the cable. Refer to the figure below. ...................
Finishing the installation ............................................................................................................................................................................ 7 Connect the RF antenna jumper cable to the applicable connector on the Modular Cell 4.0B primary or 4.0B dual band cabinet. Refer to the figure below. GPS S3D1 S3D0 S2D1 S2D0 S1D1 S1D0 ..................................................................................................................
Finishing the installation Important! When connecting / disconnecting a Lucent RF coaxial jumper cable assembly to/from any fixed panel mounted 7-16 DIN female receptacle, it is highly recommended that the cable assembly be connected/disconnected as shown in the figure below. Please note that the mating receptacle is not shown because it is a fixed and secured interface.
Finishing the installation Connect a terminated end of the outdoor RF antenna jumper cables to the Modular Cell 4.0B primary or 4.0B dual band cabinet Important! If the antenna jumper cables have already been connected at the Modular Cell primary or dual band cabinet, skip to Connect RF antenna jumper cables to the antenna cables on Page 7 - 15 to continue the installation. The Modular Cell 4.0B primary or 4.0B dual band cabinet require six RF antenna jumper cables.
