Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding Prepare the previous Modular Cell cabinet for connection of a 4.0B dual band cabinet Perform the following steps to prepare the previous Modular Cell cabinet for the attachment of a Modular Cell 4.0B dual band cabinet. The following steps must be performed before moving a 4.0B dual band cabinet into position against the previous Modular Cell cabinet. .........................................................................
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding ............................................................................................................................................................................ 5 Locate the supplied square RF cable guide, shown in the figure below. ............................................................................................................................................................................
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding Partially install the AC cable guide in the previous Modular Cell cabinet, if applicable Important! If the 4.0B dual band cabinet being installed is equipped with integrated power, skip to Prepare the 4.0B dual band cabinet for connection to the previous Modular Cell cabinet on Page 2 54 Perform the following steps to partially install the AC cable guide in the cabinet. These steps must be performed before moving the 4.
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding Prepare the 4.0B dual band cabinet for connection to the previous Modular Cell cabinet Important! The following steps must be performed before moving the 4.0B dual band cabinet into position against the previous Modular Cell cabinet. Perform the following steps to prepare the 4.0B dual band cabinet for attachment to the previous Modular Cell cabinet. .........................................................................
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding Important! Skip the next step if the 4.0B dual band cabinet being installed is equipped with integrated power, and proceed to Position the 4.0B dual band Modular Cell cabinet on Page 2 - 56 ............................................................................................................................................................................ 4 Open the door of the 4.
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding Position the 4.0B dual band Modular Cell cabinet WARNING Personnel injury or equipment damage Cabinets are too heavy to move without appropriate lifting devices. When moving the cabinet, use appropriate lifting devices and a sufficient number of personnel. Perform the following steps to position the 4.0B dual band cabinet and install the anchor bolts.
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding Important! Skip the next step if the 4.0B dual band cabinet being installed is equipped with integrated power, and proceed to Install anchoring bolts or anchor assemblies and level the 4.0B dual band cabinet on Page 2 - 58 ............................................................................................................................................................................
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding Install anchoring bolts or anchor assemblies and level the 4.0B dual band cabinet Use the following procedure to install anchoring bolts or anchor assemblies and level the 4.0B dual band cabinet. Important! When performing the next step, do not seal the anchor holes. In the event that water should collect, it must be allowed to drain out of the cabinet through the anchor holes. .............................................
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding b. Place two expansion stud assemblies, or threaded rods, in the back mounting holes, without the large washer on each assembly. c. Do not torque the nuts at this time.
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding Finish the installation of the AC cable guide and tighten the anchor bolts Important! If the 4.0B dual band cabinet being installed is equipped with integrated power, skip to Attach the 4.0B dual band Modular Cell cabinet to the previous Modular Cell cabinet at the RF cable guide on Page 2 - 62 Perform the following steps to finish the installation of the AC cable guide between the 4.
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding ............................................................................................................................................................................ 4 Tighten the anchor bolts or nuts on both cabinets as follows: • On mounting bases: torque to 50 ft-lb (68 Nm) • Seismic zones 0, 1, and 2: Torque the bolts to 18 ft-lb (24 Nm) • Seismic zones 3 and 4: Torque the nuts to 58 ft-lb (79 Nm).
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding Attach the 4.0B dual band Modular Cell cabinet to the previous Modular Cell cabinet at the RF cable guide WARNING Equipment damage When performing the next step, the correct method to align the 4.0B dual band cabinet to the previous cabinet is to relevel the 4.0B dual band cabinet. Perform the following steps to attach the 4.0B dual band cabinet to the previous cabinet at the RF cable guide.
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding • For 4.0 and 4.0B previous cabinets only: Using the eight sets of hex head cap screws, plain washers, and lock washers supplied with the previously mounted RF cable, attach the 4.0B dual band cabinet with the screws on the inside of the 4.0B dual band cabinet being installed. Loose nuts and washers not needed on 4.0 or 4.
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding ............................................................................................................................................................................ 2 Refer to the figure below and tighten the RF cable guide screws using the tightening sequence shown. NOTE: 1 For 1.0, 2.0, and 3.0 existing cabinets screws 1 through 8 are threaded into loose nuts inside the existing cabinet. 5 3 7 8 For 4.
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding Post placement and anchoring procedures .............................................................................................................................................................................................................................................................
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding ............................................................................................................................................................................ 6 Connect both grounding cables to the cabinet grounding locations. Refer to the figure below, or those following, as applicable. Antioxidant compound is required. ........................................................................................
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding Remove the lifting eye bolts Use the following procedure to remove the lifting eye bolts. Important! Modular Cell cabinets require a top solar shield. If installing Modular Cell primary or dual band cabinets, perform only Step 1 and then skip to Solar shield table on Page 2 - 69 to continue the installation. ....................................................................................................................
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding ............................................................................................................................................................................ 4 While holding the nut stationary with the wrench, tighten the stainless steel bolt with a torque wrench to 50 in.-lb. (5.6 Nm). ..........................................................................................................................
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding Solar shield table ............................................................................................................................................................................................................................................................. Heat exchanger and solar shield configurations for Modular Cell 4.
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding Installation of the solar shields .............................................................................................................................................................................................................................................................
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding ............................................................................................................................................................................ 2 Thread the four stand-offs (“insulating spacers”, Item 3 on Page 2 - 73) into the mounting hole locations and tighten to 50 in.-lb. (5.6 Nm). MODULAR CELL 4.
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding ............................................................................................................................................................................ 5 Carefully lift up each corner of the solar shield assembly and insert a washer (Item 4) between the bottom surface of the solar shield assembly and the top of the four stand-offs. Refer to the figure on Page 2-74. ....................................
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding TOP SOLAR SHIELD PARTS KIT FOR SOLAR SHIELD INSTALLATION ITEM DESCRIPTION QUANTITY 1 SHIELD, SOLAR (TOP)* 1 2 ASSEMBLY, SOLAR SHIELD (BOTTOM)* 1 3 SPACER, INSULATING, SOLAR SHIELD 4 4 WASHER, FLAT, 1/2-INCH DIA.
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding TOP SOLAR SHIELD ASSEMBLY ITEM 1, SHIELD, SOLAR (TOP) ITEM 5, BOLT (TORQUE TO 26 INCH_LBS (3.
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding Install the right side solar shield on the primary cabinet (reference, if applicable) Important! When installing a battery cabinet at the same time as a Modular Cell 4.0B primary cabinet, do not install the right side solar shield, if it is received. It will not be used. If applicable, the left solar shield is shipped installed, to be moved to a dual band cabinet when it is subsequently installed.
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding Door adjustment procedure ............................................................................................................................................................................................................................................................. Adjust the door roller bearing (if required) Perform the following steps to adjust the door roller bearing. ...................................
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding ............................................................................................................................................................................ 5 Close and check the top of the door. If the door is still too high, so the roller needs to be lifted higher, repeat the previous steps, but turn the height adjustment screw counter-clockwise one turn at a time.
Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding ...........................................................................................................................................................................................................................................................
3 Cable connections in the Modular Cell 4.0B cabinets Overview ............................................................................................................................................................................................................................................................. Purpose This chapter provides instructions for routing and connecting the GPS antenna, T1/E1, and user alarm cables required for installing the Modular Cell 4.
Cable connections in the Modular Cell 4.0B cabinets Cable connection references ............................................................................................................................................................................................................................................................. Cable connections covered in this chapter The following wiring interfaces to the Modular Cell primary cabinet are covered in this chapter.
Cable connections in the Modular Cell 4.0B cabinets Installation of the GPS antenna jumper cable for the 4.0B primary cabinet .............................................................................................................................................................................................................................................................
Cable connections in the Modular Cell 4.0B cabinets Connect the unterminated end of the GPS jumper cables to the Modular Cell 4.0B primary cabinet, if applicable Important! If both ends of the GPS jumper cable are terminated, skip to Connect a terminated end of the GPS antenna jumper cables to the Modular Cell 4.0B primary cabinet, if applicable on Page 3 - 8 to continue the installation.
Cable connections in the Modular Cell 4.0B cabinets ............................................................................................................................................................................ 4 Terminate the end of the cable with the DIN connector provided. ............................................................................................................................................................................
Cable connections in the Modular Cell 4.0B cabinets ............................................................................................................................................................................ 8 Torque the antenna jumper cable connections at the Modular Cell 4.0B cabinet to 221 in.-lb. (25 Nm) using the method shown in the figure below.
Cable connections in the Modular Cell 4.0B cabinets ............................................................................................................................................................................ 9 Slowly slide the boot towards the cabinet and insert it into the opening on the antenna cover. Refer to the figure below. GPS ANTENNA JUMPER CABLE .....................................................................................................................................
Cable connections in the Modular Cell 4.0B cabinets Connect a terminated end of the GPS antenna jumper cables to the Modular Cell 4.0B primary cabinet, if applicable Important! If the GPS antenna jumper cable has already been connected at the Modular Cell primary cabinet, skip to Connect the GPS antenna jumper cable to the GPS surge protector at the GPS antenna cable on Page 3 - 11 to continue the installation.
Cable connections in the Modular Cell 4.0B cabinets ............................................................................................................................................................................ 4 Connect the GPS antenna jumper cable to the applicable connector on the Modular Cell 4.0B primary cabinet. Refer to the figure below. Connect GPS antenna jumper cable here ............................................................................................................
Cable connections in the Modular Cell 4.0B cabinets ............................................................................................................................................................................ 5 Slide the boot towards the cabinet and install it into the opening on the antenna cover. Refer to the figure below. ......................................................................................................................................................................
Cable connections in the Modular Cell 4.0B cabinets Connect the GPS antenna jumper cable to the GPS surge protector at the GPS antenna cable Use the following procedure to terminate and connect the GPS antenna jumper cable to the GPS surge protector at the GPS antenna cable. ............................................................................................................................................................................
Cable connections in the Modular Cell 4.0B cabinets Important! When connecting/disconnecting a Lucent RF coaxial jumper cable assembly to/from any 7-16 DIN female receptacle connector, it is highly recommended that the cable assembly be connected/disconnected as shown in the figure that follows. Please note that the mating receptacle connector requires a wrench for support.
Cable connections in the Modular Cell 4.0B cabinets Connection of the conduit with T1/E1 lines and external user alarms cables to a 4.0B primary cabinet ............................................................................................................................................................................................................................................................. Important! If installing a Modular Cell 4.0B dual band cabinet in a line up that has a 3.0, 4.0, or 4.
Cable connections in the Modular Cell 4.0B cabinets ............................................................................................................................................................................ 4 Prepare a conduit section for installation between the existing metal conduit and the antenna cable cover. Refer to the figure on Page 3-14 ..............................................................................................................................................
Cable connections in the Modular Cell 4.0B cabinets ............................................................................................................................................................................ 9 Refer to the figure below for the completed installation.
Cable connections in the Modular Cell 4.0B cabinets How to route the T1/E1 cable(s) to a Modular Cell 4.0B dual band cabinet in a line-up that has a Modular Cell 3.0, 4.0, or 4.0B primary cabinet with integrated power .............................................................................................................................................................................................................................................................
Cable connections in the Modular Cell 4.0B cabinets ............................................................................................................................................................................ 3 If necessary, use a #14 drilled spanner driver to remove the top panels from the antenna cable cover of the applicable cabinets. .........................................................................................................................................................
Cable connections in the Modular Cell 4.0B cabinets How to route the T1/E1 cable(s) to a Modular Cell 4.0B dual band cabinet in a line-up that has a Modular Cell 1.0, 2.0, 3.0, 4.0, or 4.0B primary cabinet without integrated power .............................................................................................................................................................................................................................................................
Cable connections in the Modular Cell 4.0B cabinets Route the T1/E1 cable(s) to the Modular Cell 4.0B dual band cabinet (in line-ups that utilize existing PowerHouse24 or customer supplied power) Important! If installing the Modular Cell 4.0B dual band cabinet in a line-up that utilizes an existing WNG power cabinet, skip to Route the T1/E1 cable(s) to the Modular Cell 4.
Cable connections in the Modular Cell 4.0B cabinets ............................................................................................................................................................................ 4 PRIMARY CABINET Remove the rear cover from the cable duct assembly. Refer to the figure below and the figure on Page 3 - 21. G-1 POSITION G-2 POSITION G-3 POSITION T1/E1 ENTRY FOR 3.0/4.0/4.
Cable connections in the Modular Cell 4.0B cabinets ............................................................................................................................................................................ 6 Remove the cable(s) from the cable duct and fully unroll. CABLE DUCT ASSEMBLY TOP VIEW A PowerHouse 24 Cabinet Modular Cell Primary 1.0/ 2.0 Cabinet PowerHouse 24 Cabinet CABLE DUCT REAR PANEL CABLE DUCT ASSEMBLY A T1/E1 CABLE FOR MODULAR CELL 4.
Cable connections in the Modular Cell 4.0B cabinets ............................................................................................................................................................................ 8 Route the T1/E1 cable(s) into the Modular Cell primary cabinet antenna cable cover at the position shown in the figure below. ROUTE CABLE(S) INTO ANTENNA CABLE COVER IN THIS POSITION PowerHouse 24 Cabinet OPENING TO 1.0/2.
Cable connections in the Modular Cell 4.0B cabinets Important! Skip to Routing of T1/E1 and user alarm cables into a Modular Cell 4.0B cabinet on Page 3 - 27 and continue the installation from that point. PRIMARY CABINET G-1 POSITION G-2 POSITION G-3 POSITION T1/E1 ENTRY FOR 3.0/4.0/4.0B CABINETS CABLE DUCT ASSEMBLY CABLE DUCT COVER T1/E1 ENTRY FOR 1.0/2.0 CABINETS REAR VIEW NOT ALL OF THE LINE-UPS BELOW ARE EXISTING CONFIGURATIONS PRIMARY G-1 G-2 4.0B 4.0B 4.0 4.0 4.0B 3.0 4.0 4.0B 3.
Cable connections in the Modular Cell 4.0B cabinets Route the T1/E1 cable(s) to the Modular Cell 4.0B dual band cabinet (in installations that utilize an existing WNG power cabinet) Important! This procedure applies to WNG power cabinets installed with 1.0/2.0 primary cabinets only. For WNG power cabinets installed with 3.0 and 4.0 primary cabinets, use the procedure Route T1/E1 cables to the Modular Cell 4.0B dual band cabinet on Page 3 - 16 Perform the following steps to route the T1/E1 cable(s) to a 4.
Cable connections in the Modular Cell 4.0B cabinets ............................................................................................................................................................................ 3 At the WNG power cabinet, locate the conduit previously installed for routing of the T1/E1 cable(s) to the Modular Cell 1.0/2.0 cabinet. Refer to the figure below. ......................................................................................................................
Cable connections in the Modular Cell 4.0B cabinets ............................................................................................................................................................................ 8 POWER CABINET Continue to route the T1/E1 cable(s) through antenna cable covers until the position of the 4.0B dual band cabinet is reached. Refer to the figure below. PRIMARY CABINET G-2 POSITION G-1 POSITION G-3 POSITION USE THIS ENTRY FOR 3.0/4.0/ 4.
Cable connections in the Modular Cell 4.0B cabinets Routing of T1/E1 and user alarm cables into a Modular Cell 4.0B cabinet ............................................................................................................................................................................................................................................................. Overview This procedure module provides instructions for the routing of the T1/ E1 and user alarm cables into the Modular Cell 4.
Cable connections in the Modular Cell 4.0B cabinets Description of T1/E1 and user alarm cables The Modular Cell 4.0B cabinets require one T1/E1 cable if equipped with the "URC" Universal Radio Controller (1 - 12 T1/E1 lines). The Modular Cell 4.0B cabinet requires two T1/E1 cables if equipped with "URCIIs", and the additional eight T1/E1 lines (13 - 20) are utilized. The recommended cable is specified in Flexent Modular Cell 4.0/4.0B Site Preparation Guidelines, 401-703-413. Pair No.
Cable connections in the Modular Cell 4.0B cabinets Install the EMI / RFI cord grip seals with T1/E1 and user alarm cables The T1/E1 or user alarm cables enter the cabinet through an EMI / RFI cord grip seal. This seal grounds the cable shield to the cabinet. Perform the following steps to install the EMI / RFI cord grip seals with T1/E1 and/or user alarm cables as applicable ...................................................................................................................................
Cable connections in the Modular Cell 4.0B cabinets ............................................................................................................................................................................ 2 The figure below shows the various parts of the cord grip seal. Note that the cord grip seal should not be disassembled. Refer to the figure on Page 3-31 for the completed installation ................................................................................................
Cable connections in the Modular Cell 4.0B cabinets Important! The figure below is not drawn to scale. ............................................................................................................................................................................ 7 Pull the cable back a few inches, and strip the outer insulation from the cable to expose approximately 38 mm (1.5 inch) of the shield as shown in the figure below. Do not cut the shield.
Cable connections in the Modular Cell 4.0B cabinets As the dome is tightened, the fingers at the top of the flex fitting are compressed against the rubber strain relief insert, which is, in turn, compressed against the cable insulation. Simultaneously, the nickelplated EMI spring fingers at the bottom of the flex fitting are compressed against the exposed cable shield. The EMI spring fingers are grounded to the feed-through body, which, in turn, is bonded to the cabinet enclosure.
