Lucent CDMA 3G 1xEV Powered by Bell Labs™ EXHIBIT 4: Installation Manual The Installation manual is provided.
Flexent Modular Cell 4.
Copyright 2006 Lucent Technologies. All Rights Reserved. This material is protected by the copyright and trade secret laws of the United States and other countries.
Contents About this information productt About this information product v Installation process 1 Physical installation process chart - xxii Physical installation process table - xxii Installation Procedure checklists - xxiii Overview of the Flexent Modular Cell4.0B cabinet installation General information 1- 3 Modular Cell 4.
2 Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding 3 Installation of anchors and optional mounting bases, if applicable 2- 2 Cabinet handling 2- 21 Cabinet placement, anchoring and grounding 2- 28 Cable connections in the Modular Cell 4.0B cabinets Cable connection references 3- 2 Installation of the GPS antenna jumper cable for the 4.0B primary 3- 3 cabinet Connection of the conduit with T1/E1 lines and external user alarms 3- 13 cables to a 4.
4 Power and alarm connections in Modular Cell 4.0B cabinets with integrated power Modular Cell 4.0B cabinets without integrated power that utilize non- 4- 2 Lucent power (reference) Power and alarm wiring overview 4- 3 Safety precautions 4- 5 How to route and connect the AC utility wires at a Modular Cell 4.0B 4- 6 primary or dual band cabinet How to make the cable connections between the first WNG battery 4- 14 cabinet and the 4.
Appendix A: EZBFo battery frame installation with Modular Cell 4.0B cabinets (with integrated power) Appendiix B: Non-Lucent power ancillary hardware installation, cable routing and connection Appendix C: Post-installation checklists by cabinet Glossary ............................................................................................................................................................................................................................................................
About this information product Purpose This information product (IP) provides instructions for the physical installation of the following:. • Flexent Modular Cell 4.0B outdoor primary cabinets with integrated power, and the associated WNG24-BC battery cabinets or EZBFo battery frames • Modular Cell 4.0B outdoor dual band cabinets with integrated power, with various Legacy cabinets. • Modular Cell 4.0B outdoor cabinets without integrated power, that utilize customer power For 4.
When connecting 60ECv2 and WNG24-BC battery cabinets to PowerHouse 24 and WNG24-K power cabinets, respectively, the instructions are provided in Outdoor Flexent CDMA Modular Cell 1.0/ 2.0 Cabinet Installation Manual, 401-710-123. The tasks mentioned on the previous page are to be performed after completion of all site preparation tasks, which are covered in Flexent Modular Cell 4.0/4.0B Outdoor Site Preparation Guidelines, 401-703413.
Reason for reissue This is FOA Draft Issue 1 of the Flexent Modular Cell 4.0B Outdoor Cabinet Installation Manual, document number 401-703-454. This issue incorporates information that was formerly included in the Flexent Modular Cell 4.0/4.0B Outdoor Cabinet Installation Manual, document number 401-703-414. This issue also incorporates the following new information available as of January, 2006: • New 4.0B cabinet configurations: • 4.
• In Chapter 2: • 4.0B heat exchanger and solar shield table revised. Refer to Heat exchanger and solar shield configurations for Modular Cell 4.0B cabinets on • Page 2 - 69. In Chapter 3: • Addition of installation instructions for the dual band integrated power alarm cable. Refer to Route and punch down the dual band cabinet integrated power alarms on the EFIM in the Modular Cell 4.0B primary cabinet, if applicable on • In Chapter 4: • • EZBFo footprint figure with Modular Cell 4.
Safety labels The safety alert symbol is used on product labels and in this IP to alert the user to important safety instructions. The definitions of the three types of safety labels are listed below, in order of severity. DANGER DANGER indicates the presence of a hazard that will cause death or severe personal injury if the hazard is not avoided. WARNING WARNING indicates the presence of a hazard that can cause death or severe personal injury if the hazard is not avoided.
How to use this information product Since this IP contains instructions for the installation of all Modular Cell 4.0B outdoor site cabinets (in all applications and configurations), only certain pages are required for specific installations.
The following is a general overview of chapter and appendix usage. Installation process Provides an explanation of the installation process, and includes the "Installation Procedure Checklist". After reading Chapter 1, the installer should use the following chapters and appendices, as applicable. Note that a battery cabinet/frame(s) can be installed simultaneously using the same chapter order. For the installation of primary cabinets, use the following chapters and appendices, as applicable Primary 4.
4.0B dual band cabinet without integrated power: Installation • Installation Process as a guide to installation steps • Chapters 2, 3, and 6, Appendix B, and Chapter 7 to finish the installation For the installation of power cabinets or frames, use the following chapters and appendices, as applicable. If a 4.0B dual band cabinet is installed with existing 1.0, 2.0, 3.0, or 4.0 cabinets that utilize a PowerHouse24 or WNG power cabinet, the total load for all cabinets is limited to 17kW.
• Procedures for placement, anchoring and grounding of the Modular Cell 4.0B primary cabinet, as well as the first and second WNG battery cabinet • Procedures for placement, anchoring and grounding of Modular Cell 4.0B dual band cabinet. Chapter 3 "Cable connections in the Modular Cell 4.0B cabinets" provides procedures for connecting the following cables at the primary, or dual band 4.0B Modular Cell cabinets, as applicable. • GPS antenna (primary cabinet only) • T1/E1.
Chapter 6 "RF cable connections between existing Modular Cell cabinets and a Modular Cell 4.0B dual band cabinet" provides the following procedures for RF connections between cabinets. • Procedures for the use of the chapter • Routing and connection of RF cables between existing Modular Cell cabinets and a Modular Cell 4.0B dual band cabinet Chapter 7 "Finishing the installation" provides the following procedures for finishing the installation of individual cabinets.
Conventions used The following conventions are used in this IP: Illustrations The illustrations shown in this IP are schematics. They do not contain all details and exceptions, but are rather intended to highlight main points. Dimensions are usually shown in millimeters, with inches in parenthesis. As an example, 680.0 (26.77) equals 680 millimeters or 26.77 inches. Naming conventions The Flexent Modular Cell 4.0B cabinet will be referred to as the Modular Cell 4.0B cabinet, or merely the 4.0B cabinet.
Related documentation The following product-related documentation is available for the Flexent Modular Cell 4.0B cabinet: Lucent Technologies documents • Flexent Modular Cell 4.0/4.0B Outdoor Site Preparation Guidelines, 401-703-413* • Outdoor Flexent Modular Cell 1.0/2.
Related training The following product-related training is available for the Flexent Modular Cell cabinet: Lucent Technologies training Flexent Modular Cell 4.0 Installation Video Course, CL 5494* * May be ordered by contacting Lucent’s Customer Information Center (CIC) at the telephone numbers listed below. Site preparation checklists All site preparation activities, as well as adherence to the guidelines, should be verified prior to the installation of the cell site equipment.
Technical Support For technical support, contact your local customer support team. You can reach them via the web at (https://support.lucent.com/) or at the telephone number listed under the Technical Assistance Center menu at (http://www.lucent.com/contact/).
How to order this information product How to order The ordering number for this IP is 401-703-414. If you order by mail, address your request to: Lucent Technologies Learning Organization Attention: Order Entry Section 2855 N. Franklin Road P.O.
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Installation process Overview ............................................................................................................................................................................................................................................................. Purpose This section provides an outline for the physical installation process, as well as installation procedure checklists to guide the installer through specific installation procedures.
Installation process Physical installation process chart The chart shown below assigns the concurrent installation activities for each of two installers. The specific activities are listed in the table that follows. INSTALLER 1 ACTIVITY NUMBER #1 #2 #3 #4 #6 #7 #8 #9 #10 #11 #12 INSTALLER 2 ACTIVITY NUMBER Physical installation process table #2 #5 #5 ’T ) (CON #7 This table represents the activities required to install a Modular Cell 4.0B primary cabinet with integrated power.
Installation Procedure checklists Overview ............................................................................................................................................................................................................................................................. Purpose The following checklists may be used by all installers to record completion of individual installation activities.
Installation process Chapter 2: Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding ............................................................................................................................................................................................................................................................. Overview Table 1 lists the procedures covered in Chapter 2 for handling, placement, anchoring and grounding of the 4.
COMPLETED INSTALLATION STEP PAGE PERFORM THE NEXT TWO STEPS ONLY IF INSTALLING A PRIMARY CABINET Move/lift the primary cabinet into position 2 - 31 Install anchoring bolts or anchor assemblies and level the primary cabinet 2 - 32 PERFORM THE NEXT SEVEN STEPS ONLY IF INSTALLING A WNG24-BC BATTERY CABINET Prepare the existing cabinet for attachment of an additional cabinet 2 - 35 Prepare the cabinet being installed for attachment to the existing cabinet 2 - 37 Partially install the AC cable guide
Chapter 3: Cable connections in the Modular Cell 4.0B cabinets ............................................................................................................................................................................................................................................................. Overview Table 2 lists the procedures covered in Chapter 3 for cable connections in the 4.0B Modular Cell primary and dual band cabinets. Modular Cell 4.
COMPLETED INSTALLATION STEP PAGE PERFORM THE NEXT STEP IF INSTALLING T1/E1 CABLES WITH 4.0B CABINETS THAT HAVE A MAXIMUM OF 12 T1/E1 LINES Punch down T1/E1 lines on the EFIM in Modular Cell 4.0B cabinets that accept a maximum of twelve T1/E1 lines 3 - 36 PERFORM THE NEXT STEP IF INSTALLING T1/E1 CABLES WITH 4.0B CABINETS THAT HAVE A MAXIMUM OF 20 T1/E1 LINES Punch down T1/E1 lines on the EFIM in Modular Cell 4.
Chapter 4: Power and power alarm connections in Modular Cell 4.0B cabinets with integrated power ............................................................................................................................................................................................................................................................. Overview Table 3 lists the procedures covered in Chapter 4 for AC power connections in the Modular Cell 4.
COMPLETED INSTALLATION STEP PAGE Connect the fuse alarm and fan power/alarm cables in the Modular Cell 4.0B primary cabinet 4 - 34 Connect the intrusion alarm cable in the Modular Cell 4.0B primary cabinet 4 - 36 Route and connect the thermal probe cable in the Modular Cell 4.0B primary cabinet 4 - 38 Route the AC power cable into the Modular Cell 4.0B primary cabinet 4 - 40 Connect AC cable in the Modular Cell 4.
Chapter 5: Component installation in the Modular Cell 4.0B and WNG24-BC cabinets ............................................................................................................................................................................................................................................................. Overview Table 4 lists the procedures covered in Chapter 5 for installation of the rectifiers and batteries in the 4.
COMPLETED INSTALLATION STEP PAGE PERFORM THE NEXT NINE STEPS IF INSTALLING C-11 BATTERIES IN A BATTERY CABINET THAT HAS TYPE 1 SHELVES (SPACING RODS) Prepare the batteries for installation 5 - 32 Place the C-11 batteries on a shelf 5 - 35 Install the battery retaining bracket 5 - 37 Attach the two battery cable assemblies to the retaining bracket (C-11 batteries only) 5 - 39 Place the battery negative and positive bus bars 5 - 40 Connect the positive battery cables to the batteries 5 - 42 At
COMPLETED INSTALLATION STEP PAGE PERFORM THE NEXT STEP TO CONNECT THERMAL PROBES IN THE BATTERY CABINET Route the thermal probe cable from the 4.0B primary cabinet and mount the thermal probe in the battery cabinet 5 - 82 PERFORM THE NEXT THREE STEPS WHEN MAKING THE FINAL CABLE CONNECTIONS OF A FIRST OR SECOND BATTERY CABINET, AS APPLICABLE Connect the first battery cabinet +24-VDC cables at the HPDA in the Modular Cell 4.
Chapter 6: RF cable connections between existing Modular Cell cabinets and a Modular Cell 4.0B dual band cabinet ............................................................................................................................................................................................................................................................. Overview Table 5 lists the procedures covered in Chapter 6 for connection of cables between Modular Cell 4.
Chapter 7: Finishing the installation ............................................................................................................................................................................................................................................................. Overview Table 6 lists the procedures covered in Chapter 7 for finishing the installation of the Modular Cell 4.0B primary cabinet and dual band cabinets, as well as the WNG24-BC battery cabinets. Modular Cell 4.
Appendix A: EZBFo battery frame installation with Modular Cell 4.0B cabinets (with integrated power) ............................................................................................................................................................................................................................................................. Overview Table 7 lists the procedures covered in Appendix A for installation of EZBFo battery modules with Modular Cell 4.
COMPLETED INSTALLATION STEP PAGE Prepare the battery module inner frame and place it inside the outer frame and attach the internal ground cable A - 28 Level and anchor the battery base module A - 32 Connect the battery base module grounding cables A - 34 PERFORM THE NEXT FOUR STEPS TO IDENTIFY THE MODULAR CELL 4.
COMPLETED INSTALLATION STEP PAGE PERFORM THE NEXT SIX STEPS TO ROUTE AND CONNECT THE FIRST BATTERY BASE MODULE CABLES IN THE MODULAR CELL 4.0B CABINET Identify the individual cable connectors and their terminations on each end A - 66 Identify the HPDA in the 4.0B Modular Cell cabinet A - 67 Route and connect the fuse alarm and fan power/alarm cables in the Modular Cell 4.0B cabinet A - 69 Route and connect the intrusion alarm cable in the Modular Cell 4.
COMPLETED INSTALLATION STEP PAGE PERFORM THE NEXT THREE STEPS TO ROUTE AND CONNECT THE SIGNAL CABLES FROM THE FIRST TO THE SECOND BATTERY BASE MODULE Route and connect the fan power and alarm cable between the first battery frame and the second battery base module A - 106 Route and connect the intrusion alarm cable between the first battery frame and the second battery base module A - 109 Relocate the thermal probe from the first battery frame to the second battery base module A - 112 PERFORM THE
Installation process COMPLETED INSTALLATION STEP PAGE Complete the installation of batteries A - 153 Replace the battery module panels and close/secure the front door(s) (if applicable) A - 153 PERFORM THE NEXT TWO STEPS TO COMPLETE INSTALLATION OF 12IR125 BATTERIES IN A BATTERY MODULE Test and connect the 12IR125 battery cables to the bus bars in the battery modules A - 157 Complete the installation of 12IR125 batteries A - 160 PERFORM THE TWO STEP TO COMPLETE THE INSTALLATION OF BATTERY MODUL
Installation process Appendix B: Non-Lucent power ancillary hardware installation, cable routing and connection .............................................................................................................................................................................................................................................................
Installation process COMPLETED INSTALLATION STEP PAGE Connect the AC power cable for the heaters in the primary cabinet B - 46 Connect the AC power cable for the convenience outlet in the primary cabinet (NAR only) B - 48 PERFORM THE NEXT FOUR STEPS TO ROUTE AND CONNECT THE DC CABLES BETWEEN THE NON-LUCENT POWER SOURCE AND THE MODULAR CELL DUAL BAND CABINET Install the 2-1/2-inch chase nipple if the power source is connected directly to the cable duct B - 52 Install a 2-1/2-inch conduit if the po
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1 Overview of the Flexent Modular Cell 4.0B cabinet installation Overview ............................................................................................................................................................................................................................................................. Purpose This chapter contains the following sections. General information 1-3 Modular Cell 4.
Overview of the Flexent‚ Modular Cell 4.0B cabinet installation Modular Cell 4.0B cabinets Overview ............................................................................................................................................................................................................................................................. Purpose This chapter provides an overview of Flexent Modular Cell site cabinet installation.
Overview of the Flexent‚ Modular Cell 4.0B cabinet installation General information ............................................................................................................................................................................................................................................................. Modular Cell 4.0B description The Flexent Modular Cell 4.0B is a CDMA application product that utilizes the OneBTS digital module with UCRs and LAMS.
Overview of the Flexent‚ Modular Cell 4.0B cabinet installation Site preparation Before installation of the Modular Cell 4.0B cabinet can begin, site preparation should have been completed. Refer to Flexent Modular Cell 4.0/4.0B Outdoor Site Preparation Guidelines, 401-703-413. The following requirements must be met at the installation site, prior to installation of the Modular Cell 4.
Overview of the Flexent‚ Modular Cell 4.0B cabinet installation Definitions The following terms are used when describing an installation site. Uncontrolled Environment: All outdoor locations, and any indoor location in which temperature, humidity, ventilation, and dust are not maintained at specific levels. Outdoor Site: Installation site in an uncontrolled environment which requires outdoor cabinets: Modular Cell cabinets, WNG24 battery cabinets, and weatherproofing hardware.
Overview of the Flexent‚ Modular Cell 4.0B cabinet installation Components of the Flexent Modular Cell 4.0B site ............................................................................................................................................................................................................................................................. Overview This section provides a brief description of the cabinets which make up an outdoor Flexent ‚Modular Cell 4.0B.
Overview of the Flexent‚ Modular Cell 4.0B cabinet installation The figure below shows the rear of the Modular Cell 4.0B cabinet with a sound muffler and rear heat exchanger. Refer to the figure on Page 1-26 for a side view of the cabinet showing the rear heat exchanger and muffler profiles. FOR SOLAR SHIELD APPLICATION BY CABINET CONFIGURATION, REFER TO THE SOLAR SHIELD TABLE IN CHAPTER 2: Heat exchanger and solar shield configurations for Modular Cell 4.0B cabinets on Page 2 - 69.
Overview of the Flexent‚ Modular Cell 4.0B cabinet installation Modular Cell 4.0B cabinets The following cabinets make up an outdoor Flexent Modular Cell 4.0B site. These cabinets all house the CDMA radio communication electronics, amplifiers, alarms, T1/E1 facilities interface, and filters (except in growth cabinets), as well as the user alarm interface. Integrated power cabinets also house a power supply, rectifiers and up to four backup batteries (two strings).The Modular Cell 4.
Overview of the Flexent‚ Modular Cell 4.0B cabinet installation MODULAR CELL 4.0B ONE TO TWELVE AMPLIFIER CABINET WITH INTEGRATED POWER (3-CARRIER, 4 to 6-SECTOR) Note 1: Six PCS filters are illustrated ............................................................................................................................................................................................................................................................
Overview of the Flexent‚ Modular Cell 4.0B cabinet installation MODULAR CELL 4.0B THIRTEEN TO EIGHTEEN AMPLIFIER CABINET WITH INTEGRATED POWER ...........................................................................................................................................................................................................................................................
Overview of the Flexent‚ Modular Cell 4.0B cabinet installation MODULAR CELL 4.0B CABINET WITHOUT INTEGRATED POWER ............................................................................................................................................................................................................................................................
Overview of the Flexent‚ Modular Cell 4.0B cabinet installation Lucent Technologies backup power cabinets The following backup power systems supported by Lucent are compatible with the outdoor Flexent Modular Cell 4.0B cabinets.
Overview of the Flexent‚ Modular Cell 4.0B cabinet installation EZBFo battery frames (first and second) This section provides a brief description of the EZBFo battery frame, which is a backup power configuration for an outdoor Flexent Modular Cell 4.0B primary cabinet with integrated power. The optional EZBFo battery frame provides additional backup batteries to supplement the batteries in an integrated power one to eight carrier 4.0B primary or dual band cabinet.
Overview of the Flexent‚ Modular Cell 4.0B cabinet installation Lucent Technologies power systems Lucent Technologies power systems are not supported with outdoor Flexent Modular Cell 4.0B primary and dual band two cabinet line-ups without integrated power. Important! If a 4.0B dual band cabinet is installed with existing 1.0, 2.0, 3.0, or 4.
Overview of the Flexent‚ Modular Cell 4.0B cabinet installation Outdoor Flexent Modular Cell 4.0B site descriptions (typical) ............................................................................................................................................................................................................................................................. Overview The following diagrams shows configuration options for a Modular Cell 4.
Overview of the Flexent‚ Modular Cell 4.0B cabinet installation Refer to Chapter 2, Heat exchanger and solar shield configurations for Modular Cell 4.0B cabinets on Page 2 - 69 for heat exchanger and solar shield applications for the following configuration 4.0B primary cabinet configuration without integrated power, using customer-supplied power and battery FRONT OR REAR HEAT EXCHANGER, AS APPLICABLE OPTIONAL 1 - 3C 1 - 3 PCS CARRIERS (4 TO 6 SECTOR) 4.
4.0B primary and dual band cabinet configurations with integrated power The following diagram shows configuration options for 4.0B primary Overview of the Flexent‚ Modular Cell 4.0B cabinet and dual band cabinet configurations with integrated power. installation B (BATTERY) P (POWER) FRONT HEAT EXCHANGER 1-8 CELLULAR 850 CARRIERS and 1-11 PCS CARRIERS (Dual Band) EZBFo BATTERY FRAME 2 EZBFo BATTERY FRAME 1 1 - 11 C PCS 4.
Overview of the Flexent‚ Modular Cell 4.0B cabinet installation 4.0B primary and dual band cabinet configurations without integrated power, using customer-supplied power and battery The following diagram shows configuration options for 4.0B primary and dual band cabinet configurations without integrated power, using customer-supplied power and battery.
Overview of the Flexent‚ Modular Cell 4.0B cabinet installation 4.0B dual band cabinets in legacy line-ups with integrated power The following diagram shows configuration options for 4.0B dual band cabinets in legacy line-ups with integrated power. FRONT HEAT EXCHANGER ** 5-8 850 CARRIERS (in G-1 with 4C Primary) 1-11 PCS CARRIERS (4.0B Dual Band) * EZBFo BATTERY FRAME 1 and 2 1 - 11 C PCS B* 4.0B 1-4C 850 4.
Overview of the Flexent‚ Modular Cell 4.0B cabinet installation 4.0B dual band cabinet in legacy line-ups with Powerhouse 24 power cabinet The following diagram shows configuration options for 4.0B dual band cabinets in legacy line-ups with Powerhouse 24 power cabinet. FRONT OR REAR HEAT EXCHANGER, AS APPLICABLE 5-8 850 CARRIERS (4.0 Primary and G-1) 1-11 PCS CARRIERS ** (4.0B Dual Band) 4.
Overview of the Flexent‚ Modular Cell 4.0B cabinet installation Refer to Chapter 2, Heat exchanger and solar shield configurations for Modular Cell 4.0B cabinets on Page 2 - 69 for heat exchanger and solar shield applications for the following configurations 4.0B dual band cabinet in legacy line-ups with WNG 24 power cabinets The following diagram shows configuration options for 4.0B dual band cabinet in legacy line-ups with WNG 24 power cabinets.
