User's Manual

3CC12426AAAA TQ BJA 01 Issue 01 - April 2001 - Draft 04 81/346
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9. Set the DMC crimping tool to position 4 (for 24 AWG wire), and give the positioner a clockwise twist
to ensure that it is set properly and will crimp the contact pins on four sides.
10. Place a contact pin on a lead and check that the lead is inserted completely by looking in the hole in
the contact pin; see Figure 51. There should be no more than 1 mm (0.04 in.) of exposed conductor
protruding from the pin.
Insert the pin into the DMC tool as far as it can go, and crimp the pin. The DMC tool has a ratchet
mechanism that does not release until the pin has been crimped properly.
Repeat this step for each lead.
Figure 51 – Attaching a contact pin
11. Arrange the four pins as indicated in Figure 52, and insert them simultaneously into the insert; the
pins enter the side of the insert that has the white marking. The pins must be inserted simultaneously
because the conductors are not long enough to be inserted one at a time. Push each pin until it clicks
into position, then confirm that contact is secure by gently pulling on the conductor.
The white marking on the insert identifies the pins. The white circle identifies pin 1, and pins 2, 3 and
4 follow counterclockwise.
Use the removal tool if the pins are in the wrong holes.
Figure 52 – Inserting the contact pins
12. Put the insert into the insert carrier; see Figure 53.
When assembled properly, the tab on the carrier faces towards the pins, the tab on the insert fits in
the cutout in the carrier, and the bevel in the carrier fits on the bevel on the cone washer. The mat-
ching bevels pinch the braided shielding when the connector is completely assembled.
Contact
pin
Conductor
Inspection
hole
White
marking
Pin 1
Tx+ White (Blue)
Pin 4
Rx- White (Orange)
Pin 2
Rx+ Orange
Pin 3
Tx- Blue

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