Zone Board Installation Manual

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INSTALLATION INSTRUCTIONS

Observer



Zoning Panel

ZONE0101ZP6

These instructions must be read and understood completely before attempting installation

Safety Labeling and Signal Words

DANGER, WARNING, CAUTION, and NOTE

The signal words DANGER, WARNING,

CAUTION, and NOTE are used to identify levels of

hazard seriousness. The signal word DANGER is only

used on product labels to signify an immediate hazard.

The signal words WARNING, CAUTION, and NOTE will

be used on product labels and throughout this manual

and other manual that may apply to the product.

DANGER − Immediate hazards which will result in

severe personal injury or death.

WARNING −Hazards or unsafe practices which could

result in severe personal injury or death.

CAUTION − Hazards or unsafe practices which may

result in minor personal injury or product or property

damage.

NOTE − Used to highlight suggestions which will result

in enhanced installation, reliability, or operation.

WARNING

Signal Words in Manuals

The signal word WARNING is used throughout

this manual in the following manner:

The signal word CAUTION is used throughout

this manual in the following manner:

CAUTION

Signal Words on Product Labeling

Signal words are used in combination with colors

and/or pictures or product labels.

WARNING

PERSONAL INJURY, AND/OR PROPERTY

DAMAGE HAZARD

Failure to carefully read and follow this warning

could result in equipment malfunction, property

damage, personal injury and/or death.

Installation or repairs made by unqualified

persons could result in equipment malfunction,

property damage, personal injury and/or death.

The information contained in this manual is

intended for use by a qualified service technician

familiar with safety procedures and equipped

with proper tools and test instruments.

Installation must conform with local building

codes and with the national Electrical Code

NFPA70 current edition or Canadian Electrical

Code part 1 CSA C.22.1. The National Fuel Gas

Code (NFGC) NFPA 54/ANSI Z223.1, and in

Canada refer to the current editions of the

National Standards of Canada

CAN/CSA−B149.1 and .2 Natural Gas and

Propane Installation codes.

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.

Before installing or servicing system, always turn off

main power to system and install lockout tag. There

may be more than one disconnect switch.

CUT HAZARD

Failure to follow this warning could result in personal

injury.

When removing access panels or performing

maintenance functions inside your unit, be aware of

sharp sheet metal parts and screws. Although special

care is taken to reduce sharp edges to a minimum, be

extremely careful and wear appropriate clothing,

safety glasses, and gloves when handling parts or

reaching into the unit.

CAUTION

616 01 1301 02 6/1/15

Specifications subject to change without notice.

Summary of content (9 pages)

PAGE 1
INSTALLATION INSTRUCTIONS Observer Zoning Panel ZONE0101ZP6 These instructions must be read and understood completely before attempting installation Safety Labeling and Signal Words DANGER, WARNING, CAUTION, and NOTE The signal words DANGER, WARNING, CAUTION, and NOTE are used to identify levels of hazard seriousness. The signal word DANGER is only used on product labels to signify an immediate hazard.
PAGE 2
NOTE: Read the entire instruction manual before starting the installation. SAFETY CONSIDERATIONS Improper installation, adjustment, alteration, service maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury, or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance.
PAGE 3
Locating Observer Zoning Panel NOTE: All wiring is run back to the Observer Zoning Panel.
PAGE 4
DX+ — Green = Data + DX- — Yellow = Data C — White = 24 VAC (Com) R — Red = 24VAC (Hot) 4. Push any extra wire into wall and seal hole to prevent air leaks. Align sensor cover with base plate then press firmly until cover snaps into place. The Master Observer Wall Control and Zone Sensors should be wired to the appropriate terminal connectors on the Observer Zoning Panel.
PAGE 5
Fig. 3 − Damper 24 VAC Connections SET SCREW SET SCREW MOUNTING HUB 3/16" GAP MOUNTING HUB DAMPER ACTUATOR HOUSING PLASTIC COVER QUICK BLADE RELEASE CLS COM OPN CLS COM 3/16" GAP ANTI-ROTATION MOUNTING SCREW (CLS) CLOSED (COM) COMMON (OPN) OPEN If duct system requires multiple dampers for a single zone, up to 3 dampers (maximum) may be wired in parallel. For all applications, including retrofit, it is recommended to use only current dampers with direct-drive style actuators.
PAGE 6
Fig. 10 − Insulated Rectangular Fibrous Glass Ductwork Fig. 6 − Insulate Damper 1 1/2 " TO 2" INSULATION 1 1/ 2  TO 2 INSULATION STEP 5—FINAL WIRING ROUND FLEXIBLE DUCTWORK 1. Slip one end of flexible ductwork over end of zone damper (See Fig. 7). 2. Secure flexible duct to zone damper using SMACNA or other approved method. 3. Properly seal joint using duct tape, mastic, or other approved method. Do not allow mastic to come in contact with actuator. 4. .
PAGE 7
On initial power up, the Observer Wall Control will display the following screen. Fig. 11 − Power−Up Display Select the proper option for the Master Observer Wall Control. The Master control should be selected as Thermostat. If the Observer wall control is to be used as a zone sensor, select the second option, Zone Sensor. If the Observer Wall Control is already installed in an application, the zoning panel, sensors, and dampers may be added at a later date.
PAGE 8
*** 616 01 1301 02 INSIDE *** Specifications subject to change without notice. TSTAT0201CW or TSTAT0101SC Designed for use with communicating equipment, Zoning can be used with Non-Communicating equipment by using a NAXA00101DB. PLEASE REFER to TSTAT0101SC or TSTAT0201CW wall control set up instructions for more detailed information regarding proper daughterboard set up use. OUTSIDE Observer[ Zoning Relay Board Field Supplied 240vac 208/230vac 120vac Com Fig.
PAGE 9
Fig. 14 − System Wiring 240vac 60VA 120V / 208/230V 24V Secondary 208vac 120vac Com ALTERNATE ZONE PANEL TRANSFORMER FIELD SUPPLIED OUTSIDE INSIDE 240vac 208vac 120vac Com Sensor A150118 Copyright 2015 International Comfort Products Lewisburg, TN 37091 USA 9 Specifications subject to change without notice.