Optimus-1 EX - FTS Mast Assembly Procedure OPT1-M-104 Rev.
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure This document has been prepared for the exclusive use of Airobotics Ltd. (“Airobotics”) under the direction and authority of Airobotics and shall, at all times, remain the property of Airobotics.
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure Table of Contents 1.1 Abbreviations ............................................................................................................................................. 6 1.2 Applicable Documents ............................................................................................................................. 6 2.1 About this Document .......................................................................................
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure Table of Figures Figure 1 The FTS Mast Unit box, mounted on the upper mast ......................................................................... 8 Figure 2 FTS Main Antenna bracket mounting ................................................................................................. 10 Figure 3 Taoglass RF antennas bracket mounting ...........................................................................................
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure Table of Tables Table 1 Parts list for assembling the FTS Mast Unit box on the mast ............................................................ 9 Table 1 Parts list for assembling the FTS main antenna on the bracket ..................................................... 10 Table 1 Parts list for assembling the Taoglass antennas on the bracket.....................................................11 Table 4 Parts list for the SIM card/s ...........
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 1 General Information System Mast Subsystem FTS system Component FTS Communications Box Action/Trigger Emergency Landing (ELS) Maintenance authority minimum level “I” Level Time evaluation for the entire work (in hours) N/A Composed by Edited by Approved by Name Date Signature Itay Levitan 30/04/2019 Etay Vider 30/04/2019 Doron Krauss 30/04/2019 1.
OPT1-M-104 Rev.01 2 Optimus-1 EX - FTS Mast Assembly Procedure Introduction to FTS 2.1 About this Document This document provides instructions for assembling the FTS Mast Unit Box (and related equipment) to the Optimus-1 EX Mast. The FTS Mast Unit is the FTS system component responsible for communications link between the FTS Control Box and the UAV. 2.2 About the FTS The FTS system enables to manually terminate the UAV’s flight by sending a command to Land on Spot.
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 3 FTS Mast Unit Mechanical Assembly 3.1 The Location The FTS Mast Unit box is assembled on the upper mast, as illustrated in Figure 1.
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 3.2 FTS Mast Unit Parts List The FTS Mast Unit requires the following items for assembly on the mast (see Table 1). PLM ID Description QTY MM05114 FTS Cellular Antennas Bracket 1 MM05112 FTS Main ANT Bracket 1 100108 Laird #FG9026 1 100109 Extruded Aluminum Mounting Bracket 2 100112 TAOGLAS #OMB.6912.
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 3.3 Preparing the Antennas for Assembly 3.3.1 Preparing the Main Antenna for Assembly To prepare the antennas for assembly on the mast, assemble them to the antenna bracket, as illustrated in Figure 2.
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 3.3.2 Preparing the Taoglass Antennas for Assembly Figure 3 Taoglass RF antennas bracket mounting PLM ID Description QTY 100112 TAOGLAS #OMB.6912.
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 3.4 Mounting the Antennas on the Mast To mount the antennas on the upper mast, do the following: 1. Connect the Main antenna bracket to the V-bracket that’s located below the camera/whether station V-bracket (see Figure 4).
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 3.
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure To mount the FTS Mast Unit Box on the mast, do the following: 1. Attach the FTS cabinet to the mast with hold hanging (metal pole clamp) brackets, using the screws that were prepared in advance (see Table 1 and Figure 6). 2. Attach the Plate Holders to the cabinet walls and to the clamps using the screws, washers and Nylock nuts that were prepared in advance (see Table 1 and Figure 7).
OPT1-M-104 Rev.01 4 Optimus-1 EX - FTS Mast Assembly Procedure FTS Mast Unit Electrical Assembly 4.1 SIM Card Installation To install the SIM card into the FTS mast unit box, do the following: 1. Make sure that the FTS unit isn’t connected to any power source, neither AC (via POE port) or Battery power. 2. Unscrew the 4 screws from the lid of the FTS box and open the FTS cover (see Figure 8).
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 3. Unscrew the two screws that anchor the RV50 cellular modem (see Figure 9). Figure 9 Open the lid of the RV50 cellular modem box 4. Lift the RV50 modem, and rotate it so that the SIM card holder opening is accessible (see Figure 10) Figure 10 The SIM Card holder lid 5. Open the 2 Philips screws of the lid for the SIM Card holder. 6. Insert either 1 or 2 SIM cards. Orientation should be as illustrated in Figure 11.
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure Figure 11 The orientation of the SIM cards in the SIM Card holder 7. Close the cover of the SIM card holder and screw its screws back on. 8. Screw on the RV50 modem back into the panel of the FTS mast unit box, and then close the cover of the box, with the screws.
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 4.2 Battery Installation To install the battery into the FTS mast unit box, do the following: 1. Unscrew the 4 screws of the battery holder (see Figure 12). Figure 12 The battery holder and its 4 screws PLM ID Description QTY E005124 LiFePo4 2S2P FTS battery 1 Image Table 5 Parts list for the SIM card/s 2. Place the battery in its socket (see Figure 13), and in the correct orientation. 3.
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 2S2P LiFePo4 Battery Figure 13 The battery socket 4. Connect the battery lead connector into the FTS_V1EX_MAIN_PCB (EO05016) connector J16 (see Figure 13).
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 5. If the battery was connected correctly, then all the power LEDs (except D32 "POE" LED) should be turned on (see Figure 14). 6. Close the FTS unit, make sure to have the cover 4 screw firmly tightened.
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 4.3 FTS Electrical Assembly 4.3.1 Connecting the Antenna Electrical Cables PLM ID Description QTY 100266 CBL Assy N-TYPE PLUG LMR 400 6' 2 MM05114 CBL FTS 15m POE + Cable 1 Image Table 6 Parts list for antenna cables Cellular Antenna LoRa Antenna Figure 15 Antenna types To connect the antennas to the FTS mast unit box, do the following: 1.
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure POE + From DC Panel 2J10 Ground From Cellular Antenna From LoRa Antenna Figure 16 Cable connections in the FTS mast unit back panel Ground POE + From DC Panel 2J10 From Cellular Antenna From LoRa Antenna Figure 17 The FTS mast unit back panel 6. Connect the POE+ port from the FTS unit to the DC panel external connection marked as port 2J10 using the EO05277 CAT7 15m cable (see Figure 16). 7.
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure Figure 18 The mast unit interfaces cover panel 8. Connect the CAT7 15m cable into the FTS port 2J10 2J10 Port Figure 19 The mast unit interfaces panel 9. Close the mast output interfaces cover panel (using the 5 Philips-head screws).
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 4.4 DC Electrical Panel Modifications IMPORTANT NOTE: Before performing any work on the DC/AC mast electrical panels, make sure to turn OFF the Mast Unit’s main power switch, and the internal UPS switch (inside the AC cabinet)!!! Main Power Switch Figure 20 The Mast main power switch PLM ID Description QTY 001187 POE+ Injector 1 000140 LAN CAT6 Cable 0.
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 4.4.1 Disconnecting Wires and Cables Perform the following wiring modifications to the DC electrical panel: 1. Disconnect the LAN cable that connects Port 4 from the MOXA to the 2SP4 surge protection module (see Figure 21).
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 2. Disconnect the wire that connects the 2J4 connector to the 2F17 fuse (see Figure 22).
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OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure NOTE: Figure 23 illustrates an electrical diagram of the Mast’s DC electrical panel, after the modifications have been completed. 4.4.2 Installing POE Injector POE-162 Injector Figure 24 The location of the POE-162 Injector after installation NOTE: If the designated location of the POE is not clear, contact the Mechanical Engineering team.
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure To install the POE-162 Injector into the DC electrical circuits box, do the following: 1. Mount the POE on the metal DIN mounting rail (see Figure 25). Figure 25 Mount the POE-162 Injector on the DIN mounting rail 2. Connect the power input wires into the POE+ injector connector panel as shown in Figure 26 and as specified in Table 8. Figure 26 The POE+ Injector power input wiring panel terminators 3.
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure Figure 27 Connect the 48V+ wire via the 1A fuse 2F17 4. Connect the injector power connection into the POE+ unit (see Figure 28).
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 5. Connect the POE+ Ethernet + DC port (POE port) into CBL-00168 cable (connected into Surge protector "2SP4") (see Figure 29). 6. Connect the POE+ Ethernet port (10/100 port) into the MOXA at port 4 with short CAT6A cable (0.5m) (see Figure 29).
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 7. Turn ON the Mast main power switch (see Figure 20). 8. Make sure that the POE injector Green LED "P1" is turned on (see Figure 30). 9. Make sure that the POE injector Orange LED "POE IN-USE" is turned on (see Figure 30). P1 POE IN-USE Figure 30 The P1 and POE In-Use indicator LEDs 10. The FTS Mast Unit has been successfully installed.
OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure 5 FCC Compliance Statement This device has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in residential installations.
