BETRIEBSANLEITUNG/OPERATING INSTRUCTIONS Thyro-P Thyristor-Leistungssteller kommunikationsfähig Thyristor Power Controller Communication Capable DE EN
SAFETY INSTRUCTIONS THE SAFETY INSTRUCTIONS AND OPERATING MANUAL ARE TO BE CAREFULLY READ PRIOR TO INSTALLATION AND COMMISSIONING. OBLIGATION TO GIVE INSTRUCTIONS The following safety and operating instructions must be carefully read before assembly, installation and commissioning of Thyro-P by those persons working with or on Thyro-P. These operating instructions are part of the Power Controller Thyro-P.
MALOPERATION AND THE RESULTS With maloperation, it is possible that power, voltage or current levels which are higher than planned reach the Thyristor Power Controller or load. On principle, this can lead to the Power Controller or load being damaged. It is important that preset parameters are not adjusted in any way that may cause the Power Controller to overload. TRANSPORT Thyristor Power Controllers are only to be transported in their original packaging (protection against damage, e.g.
CAUTION Hazard of electrical shock. Even after disconnection from the mains voltage, capacitors may still contain a dangerously high power level. CAUTION Hazard of electrical shock. Even when the Thyristor Power Controller is not triggered, the load circuit is not disconnected from the mains. ATTENTION Different components in the power section are screwed in place using exact torques. For safety reasons, power components repairs must be performed by AEG Power Solutions GmbH.
TABLE OF CONTENTS Safety instructions Schedule of Illustrations and Tables Safety Regulations Remarks on the present operating instructions and Thyro-P 2 7 8 11 1. Introduction 1.1 General 1.2 Specific characteristics 1.3 Type designation 13 13 13 14 2. Functions 2.1 Overview of operating modes 2.2 Set point control characteristic 2.3 Control types 2.3.1 Controlled value 2.4 Indications 2.4.1 LED indications 2.4.2 Relay indications K1-K2-K3 2.5 Monitoring 2.5.1 Load monitoring 2.5.
5.2 Fibre optic interfaces 5.2.1 Fibre optic distribution system 5.3 Bus interfaces (option) 5.3.1 Profibus 5.3.2 Modbus RTU 5.3.3 DeviceNet 48 48 51 51 55 55 6. Mains Load Optimization 6.1 SYT-9 procedure 6.2 Software synchronization 6.3 ASM procedure (patented) 56 56 56 56 7. Connecting diagrams 7.1 1-phase 7.2 2-phase 7.3 3-phase 58 58 59 60 8. Special Remarks 8.1 Installation 8.2 Comissioning 8.3 Service 8.4 Checklist 61 61 61 62 62 9. Type Overview 9.1 Type range 400 volts 9.
SCHEDULE OF ILLUSTRATIONS AND TABLES Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 Fig. 6 Fig. 7 Fig. 8 Fig. 9 Fig. 10 Fig. 11 Fig. 12 Fig. 13 Fig. 14 Fig. 15 Fig. 16 Fig. 17 Fig. 18 Fig. 19 Fig.
SAFETY REGULATIONS IMPORTANT INSTRUCTIONS AND EXPLANATIONS Operation and maintenance according to regulation as well as observance of the listed safety regulations is required for protection of the staff and to preserve readiness to operate. Personnel installing/uninstalling the devices, commissioning them, operating them, maintaining them must know and observe these safety regulations.
WORK OBSERVING SAFETY REGULATIONS Before removing safety installations for performance of maintenance and repair work or other work, measures due to operation must be initiated. Work observing safety regulations also means to point out faulty behaviour to colleagues and to notify the office or person responsible about defects detected.
LIABILITY In case of use of Thyro-P for applications not provided for by the manufacturer, no liability is assumed. The responsiblity for required measures to avoid hazards to persons and property is borne by the operator respectively the user. In case of complaints, please immediately notify us stating: - type name, - production number, - objection, - duration of use, - ambient conditions, - operating mode.
REMARKS ON THE PRESENT OPERATING INSTRUCTIONS AND THYRO-P VALIDITY These operating instructions refer to latest technical specification of Thyro-P at the time of publication and are for information purposes only. Every effort has been taken to ensure the accuracy of this specification, however, in order to maintain our technological lead and for product enhancement, we are continually improving our products which could, without notice, result in amendments or omissions to this specification.
SERVICE HOTLINE Our service is available to you through the following hotline: AEG Power Solutions GmbH Emil-Siepmann-Straße 32 D-59581 Warstein Phone +49 (0) 2902 763-100 http://www.aegps.com powercontroller@aegps.com INTERNET Further information on our company or our products can be found on the internet under http://www.aegps.com.
1. INTRODUCTION For transport, assembly, installation, commissioning, operation and decommissioning, the safety instructions contained in these operating instructions must be applied in any case and made available to all persons handling this product. CAUTION It is important that preset parameters are not adjusted in any way that may cause the Power Controller to overload. In case of uncertainties or missing information, please contact your supplier. 1.
• Local operating and display unit (LBA), able for graphics display, menu-driven, pluggable. The integrated copying function by replugging the LBA enables simple transfer of Power Controller parameters between power controllers of the type Thyro-P. • Cabinet installation kit (SEK) for the local operating and display unit. The SEK enables installation of the local operating and display unit into the switching cabinet door. It consists of cables and an installation frame.
2. FUNCTIONS For optimum adjustment to different products and production processes as well as differently electrical loads, the most favorable operating and control modes may be set according to the following overview. 2.1 OVERVIEW OF OPERATING MODES This chapter gives an overview of the various, partly type-specific and optional operating modes. Full wave switch mode (TAKT) Depending on the prescribed set point, the mains voltage is periodically switched.
Mains load optimization (ASM procedure) For systems in which several Power Controllers are employed in full wave switch mode TAKT, it is possible that individual Power Controllers are synchronized so that a regular mains load is achieved by defined switching of the individual Power Controller in sequence. This avoids load peaks by random simultaneous switching of many Power Controllers and load troughs are filled up.
FIG. 1 CONTROL CHARACTERISTIC FOR U CONTROL For a set point poti (e.g. 5-10 K⍀) 5V supply voltage can be taken from terminal X5.2.5 (Ri = 220⍀, short-circuit-proof). SET POINT CONTROL CHARACTERISTICS The set point control characteristic (Fig. 1) of Thyro-P may be easily adapted for the control output signal of the upstream process controller or automation system. All signals customary on the market may be used.
The prerequisite for a set point to influence the total set point value is that it must be enabled by the set point Enable Register. Set point 1 and 2 can be linked using the following functions. The result of this link is called set point (1,2).
The minimum limiting values should ensure minimum modulation via the control angle (for instance minimum heating of the load).
ALARM RELAY K1 The relay K1 is activated if a fault is detected in the system. The effective direction, whether it should close or open in case of fault, may be set using the parameter K1 closed-circuit OFF, ON by using LBA or Thyro-Tool Familiy. Which indications lead to switching of the relay may also be set. Recommendation: keep the default setting. LIMITING RELAY K2 The relay K2 only closes (in default setting) if at least one of the following values is exceeded: • 1. max.
2.5.1 LOAD MONITORING MONITORING OF THE LOAD AND MAINS VOLTAGE Each power section is fitted with its own transformer for creating the synchronization voltages. This also allows monitoring of the phase voltages. In the LBA menu monitoring, the limits may be set for ULine min and ULine max. If larger deviations are detected, then a fault indication is generated.
Quick current changes, which may for instance occur in case of partial. Quick current changes, which may for instance occur in case of partial short-circuit, may be detected by overcurrent monitoring (max., a – a‘). Quick current changes, which may for instance occur in case of load breakdown may be detected by undercurrent monitoring (min., c – c‘). NOTE FOR LOAD MONITORING: Changes of the burden resistor and parameters can be necessary in case of small load currents or small current flow angles (i. e.
Star connection without neutral conducter HEATING ELEMENTS IN SERIES FOR EACH STRAND 1P 6 5 4 3 2 10% 13% 17% 25% 50% Delta connection Star connection with neutral conductor 2P STAR CONNECTION WITHOUT CONNECTED NEUTRAL CONDUCTOR – 10% 10% 14% 25% 3P DELTA CONNECTION – – 10% 13% 26% STAR CONNECTION WITH CONNECTED NEUTRAL CONDUCTOR 10% 13% 17% 25% 50% TAB.
2.5.2 VENTILATOR MONITORING The separately ventilated Power Controllers (-...HF) are fitted with thermal monitoring. The temperature is measured on the heat sink. In case of a temperature overrange, a fault inducation is issued (Profibus, LED OVERHEAT). ATTENTION Activating this monitoring function is obligatory if the Thyro-P is operated under UL conditions.
3. MODE OF OPERATION This chapter shows the operating options of Thyro-P using LBA and Thyro-Tool Familiy. 3.1 LOCAL OPERATING AND DISPLAY UNIT (LBA) The optional LBA (IP30, protection classification 3) has five keys and a backlit graphical LC display for 7 x 19 characters respectively 64 x 114 pixels. In the standard version, the languages German, English and French are available. FIG.
FUNCTIONS OF LBA KEYS: KEY DISPLAY Cursor before menu text: selection of the higher level (back) Cursor on the figure: select prior (higher value) position Cursor on the figure: select next (lower value) position Cursor before menu text: move cursor to the prior line, possible scroll upward (only indented lines may be scrolled) increase value switch on cursor on subsequent line, possible scroll downward reduce value until minimal admissible value is reached switch off selection of a figure or of
MAIN MENU FUNCTION Language selection operating language Load/store data load and store data Set points/characteristics set point processing Parameter display and modification of parameters Operation display select operation display Last function energy and operating hours TAB. 6 LBA MAIN MENU 3.1.3 LBA SUBMENUS The first six lines of the above main menu contain the names of the sub-menus. These are shown below, with explanations, in the sequence they are contained in the menu.
Menu Act. val. select Analog outp.(32) Analog outp.(33) Analog outp.(34) Display top Display middle Display bottom Average xx Graphics 3 Parameters 4 5 next submenu Submenu Main menu = Main menu (appears after plugging in the LBA) Default User Value Value 3 4 25 5 Analog outp.(32) Analog outp.(33) Analog outp.(34) Analog outp.
next submenu Submenu Main menu = Main menu (appears after plugging in the LBA) Menu Operating mode TAKT/FC VAR /PA SSSD/FC-PA Res No.ctrld.phase 123 Load R,RL,transf.,C Service OFF,ON ASM OFF, ON, OFF MoSi Afterpulse TDS Neutral 1 OFF OFF OFF,R,S OFF,ON OFF,ON OFF,ON OFF ON OFF OFF Hardware parameters Curr.conv. xxxxx Volt.conv. xxxx X501-3 1-2,2-3,3-4 100 16 Frequency Date Time Cntr. data Peak value SW_FA_1-6 list_L1-3_FA DAC1-3_FA TI_FA KP_FA Puls.s.
6 Parameters 7 next submenu Submenu Main menu = Main menu (appears after plugging in the LBA) Menu Temperature PT1000,PT100,NTC Ch.curve no. X Temperature xxx°C Lev.wire br. Lev. sh-circ. Comp.val.DAC Default User Value Value PT1000 type K2 Dalo K1 26 27 28 29 30 31 8 UxU U IxI I PID factors Sta.-Regl. OFF,ON P - part I - part D - part * password protection Sensor used Type-dependent, see chapter type overview Display actual temperature (relative value) * * * No.
next submenu Submenu Main menu = Main menu (appears after plugging in the LBA) Menu Times Approach 1. Softdown Softdown Cl.puls.dur On-time Sync.del. Min. pause Puls.dur.max xx°e xx,xs xx,xs xxxxxms xxxxms xxxms Parameters 60°el 0.3 0.3 1.000 60ms 50s Set pointm2 OFF/ON 9 Local/Remote Local/Remote Motorp SW Master SW Total Pwr 9 Remarks 60°el. in case of 1P, otherwise 90°el.
3.1.4 COPYING FUNCTION USING THE LBA It is possible to load the complete user-specific data record (parameters) of a Power Controller (for instance no. 1) into the memory of the LBA (RAM), store it in the LBA (EEPROM) and then copy it into another Power Controller (for instance no. 2): PLUG LBA INTO POWER CONTROLLER NO. 1 1. reload data (data is stored in the LBA RAM) 2. storing in the LBA (data is copied into the LBA-EEPROM) After the waiting time unplug LBA from Power Controller 1.
With the 씯 key it is possible to leave the status messages display. The operation display now appears without the word status message. Only when new information arrives does status message appear again in the bottom line of the operation display. Additionally, input error indications or further parameters may be stated, which are self-explaining in connection with the menu heading.
3.1.9 LBA SUBMENUS WITH PASSWORD PROTECTION REMARK After password input, further parameters may be modified. These are mainly adjusting parameters required for achieving power control specifications. The modification of these parameters requires extended specialist knowledge (for instance by training) and is not required under normal circumstances. 3.2 CABINET INSTALLATION KIT (SEK) Using the cabinet installation kit, the LBA may be installed in switching cabinet doors with a thickness of up to 4 mm.
Thyro-Tool Familiy may be employed as an alternative to LBA and as already stated above has the following functions, for which several windows may be opened simultaneously: • set point and actual value processing with overview display for 22 set point/actual value input options for Motorpoti and total set points. • loading, storing, modification and printing of parameters • comparison of parameters It is possible to compare two sets of parameters (Power Controller or data file).
3.4 DIAGNOSIS / FAULT INDICATIONS Faults can occur in the load circuit and in the Power Controller itself. Often, the sequence of fault indications or events is decisive for a positive diagnosis. Diagnosis of unexpected operating behaviour is performed by LEDs on the front panel of the control device, with parameter comparison (whereby the modified parameters may be listed), as well as by reading from the Thyro-P fault memory (data log).
EVENT NO.
4. EXTERNAL CONNECTIONS This chapter describes external connections of the Thyro-P as well as all available terminal strips and signals as necessary. Shielded cables grounded on the Thyro-P side must be used for the connection of the control signals (setpoint inputs and analogue outputs). For the connections to RESET, Controller lock and QUIT, twisted cables must be used. Bus interfaces can be found in chapter 5 INTERFACES.
ATTENTION The ventilator must run when the Power Controller is switched on. 4.4 RESET The input RESET (terminals X5.2.12-X5.1.14) is separated from the remaining system by an optoelectronic coupler. By opening the RESET jumper the Thyristor Power Controller is locked (load: 24V/20mA), i.e. the power sections are no longer triggered. On activating RESET, LED “ON” lights up red. Functional procedure: TERMINALS X5.12-14 closed X5.12-14 open X5.12-14 FUNCTION Enables the power sections, Power Contr.
4.6 QUIT The input acknowledge (Quit, X5.2.19) has a circuit identical with the input RESET. It must be short-circuited against ground (X5.1.14) so that any faults are acknowledged. The fault signalling relay is reset. The input must remain closed for at least 2 line periods to perform acknowledgement. After acknowledgement, the contactor must in turn be opened. Function: TERMINALS X5.19-14 open X5.19-14 closed* * for at least 2 line periods FUNCTION controller operating faults are reset TAB.
4.10 CURRENT TRANSFORMER ATTENTION By standard, each power section of the Power Controller has a current transformer. When using external current transformers, for instance on the secondary side of a transformer, these must be connected to the terminals X7.1 and X7.2 and terminated using a burden resistor! The burden resistor must be designed so that at nominal current a voltage drop of 1.0Vrms occurs at the burden resistance. For connection, take care to have the respective correct phase angle.
In case of the Power Controller type 2P, the voltage transformers output the voltages L1-L2 and L3-L1. To achieve a good resolution of the voltage measurement, 3 measuring ranges are provided. Selection of the ranges is performed by means of 4-pin bars, which have been set to the Power Controller type voltage by the works. The pin bars are found on the control device A70 above the terminal X7. MAINS VOLTAGE 230V 400V 500V respectively 690V SHORT CIRCUIT JUMPERS X501, X502, X503 1-2 2-3 3-4 MAX.
TERMINAL STRIP X5 IN THE CONTROL DEVICE X5.1 FUNCTION X5.2 5 +5V 5 13 ground 5V 10 13 ground 5V 11 13 ground 5V 32 13 ground 5V 33 13 ground 5V 34 13 ground 5V 16 21 -15V 17 14 ground 24V 12 14 ground 24V 15 14 ground 24V 18 14 ground 24V 19 20 +24V* 20 FUNCTION +5V set point 1 set point 2 analog output 1 analog output 2 analog output 3 ASM input GSE connection RESET controller lock SYT9 connection QUIT +24V* * Loading: IX5.1.20 + IX5.2.20 + IX21.9 울 max. 80mA TAB.
4.13 SYNCHRONIZATION By standard, each power section is fitted with a transformer for an input voltage of up to 690V. After filtering, the synchronization signal for control of the thyristors is generated from the secondary voltage. The connections are wired by the works. This includes the following terminals: TERMINAL STRIP X7 X7.1 12 14 16 22 24 26 32 34 36 X7.
4.14 COMPONENT MOUNTING DIAGRAM CONTROL DEVICE H104 BR155 V132 V116 H105 H106 S102 H102 BR806 S101 T101 V114 V112 H103 X10 P7 R125 BR808 H101 P8 H400 X700 H401 X706 X713 X24 G800 X703 H404 V700 H403 X800 X603 K1 X5.1 X602 V600 H405 K2 K3 R101 X508 X507 5 5 for poti, etc.
5. INTERFACES Necessary process optimization as well as the requirements made of high, continuous and documentable quality in production processes often require the use of digital process communications. It allows interlinking of many signals and enables their evaluation in an efficient manner. FIG.
With the Power Controller Thyro-P, the following interfaces may be used for this (see also fig. 11 on previous page): • X10, RS 232 • X30, fibre optic receiver • X31, fibre optic transmitter as well as optional interfaces, for instance • X20, bus interface, e.g. for Profibus DP All internally processed data like current, voltage, power, set point value, limitations, etc. may be enquired, processed and modified during operation (online operation) in master-slave process.
The connecting socket X10 of the Power Controller is allocated as follows (1:1 connection): FIG. 13 X10-ALLOCATION ATTENTION The LBA receives its power supply (+5V) via pin 8 of the socket X10. It is imperative that this voltage is not short-circuited. Otherwise, damage to Thyro-P may be incurred. If a PC is connected to the RS 232 interface, then this pin should be left unconnected, since it is not needed for data transfer. Generally, all devices with an RS 232 interface may communicate with Thyro-P.
to the plug-in power supply fibre optic transmitter (LLS) X30 fibre optic receiver (LLE) X31 FIG. 14 SIGNAL CONVERTER RS 232/FIBRE OPTIC LLV.V The fibre optic distributor supply LLV.V is the basic component for the fibre optic system. It serves to connect star distributors and to amplify the light signals received. Its power supply is sufficient for supply of five fibre optic distribution components of the type LLV.4. The amplification of LLV.
The following figure shows the fibre optic system with LLV, Thyro-P and PC. FIG.
5.3 BUS INTERFACES (OPTION) The control device of Thyro-P may be optionally fitted with interface cards for interfaces customary for the industry. In case of bus systems not listed, please enquire about availability. 5.3.1 PROFIBUS-DPV1 With a Profibus interface card (order no. 2000000393) it is possible to connect the Thyro-P to a wide ranging Bus system. For use of Thyro-P in an automation network with SIEMENS PCS7, software modules are available (at SIEMENS).
X21 4 inputs for Profibus LED X24 connection Thyro-P X20 Profibus connection FIG. 16 PROFIBUS SLOT CARD After switching on Thyro-P, it will automatically detect the Profibus slot card. On the Thyro-P side, the device address must be set using the LBA or Thyro-Tool Familiy. After configuration of the Profibus, Thyro-P is ready for operation on the Profibus. CONNECTION TO THE PROFIBUS The Profibus is connected to the 9-pin SUB-D socket X20.
X21 1 2 3 4 5 6 7 8 9 ASSIGNMENT PE (potential earthing) ground M1 input 0/M1 input 1/M1 ground M24 / 24V supply for the Profibus card ground M2 input 2/M2 input 3/M2 / special function = Motorpoti enable +24V / 24V supply for the Profibus card * Loading: IX5.1.20 + IX5.2.20 + IX21.9 ≤ max. 80mA TAB. 25 PIN ASSIGNMENT X21 The inputs 0 and 1 refer to ground M1, the inputs 2 and 3 refer to ground M2. To connect simple transmitters like limit switches, etc., a 24V power supply is also available.
If the special function Motorpoti is not applied, 3 free inputs of the Bus card are available. Set out below are the most important features of the Profibus option. FIG.
5.3.2 MODBUS RTU Female connector Internal connector Thyro-P Male connector With the Modbus interface component a connection is possible between Thyro-P and the widespread Modbus RTU. The slot card is inserted into the front of the control device and is ready for operation after parameterization. The control device must be supplied separately so that should the power supply be switched off, the Power Controller is not interrupted resulting in an alarm message (see chapter 4.2).
6. MAINS LOAD OPTIMIZATION Mains load optimization (option) is possible in multiple controller applications. The application of mains load optimization offers substantial advantages: reduction of mains load peaks and mains reactions, smaller sizes (for instance for the transformer, feed and other installations) and associated smaller operating and investment cost. Mains load optimization is possible in a dynamic (ASM process) and a static (SYT-9 process) mode.
process the controller requires an ASM control device. An additional burden resistor is used for all controllers. Schematic wiring of Power Controllers for the ASM process can be seen in the following illustration: Power Controller 1 D D X5.2.16 D A ASM input Iact. val. 2 ASM input A 0-20mA A Iact. val. 2 D A Power Controller 2 0-20mA X5.2.33 twisted/shielded U burden X5.1.13 total burden U burden = ( I +...+ I ) x R burden 1 n U burden = 0 - 10 volts FIG.
7. CONNECTING DIAGRAMS 7.
7.
7.
8. SPECIAL REMARKS 8.1 INSTALLATION The installation orientation of Thyro-P is vertical, so that ventilation of the thyristors fastened to heat sinks is ensured. In case of cabinet mounting, additionally sufficient ventilation of the cabinet must be ensured. The distance between Power Controller and the bottom should be at least 100mm; the distance to the ceiling 150mm. The devices may be installed next to each other without lateral distance. Heating up of the device by heat sources must be avoided.
ATTENTION The controller lock may also be set via the interfaces! ATTENTION The control device is to be operated only with casing. 8.3 SERVICE The devices delivered have been tested according to the state of the art and have been produced to a high quality standard (DIN EN ISO 9001). Still, should any faults or problems occur, our 24 hour service hotline, Tel.: +49 (0) 2902/763-100 is available to you. 8.
The thyristors are set to full scale • Was the set point set via motor potentiometer function? Check value using the LBA. • Check the control characteric (STA, STE, ADD). • Controller feedback signal available? Check current transformer and voltage transformer connections at the terminal blocks X7.1 and X7.2. • Parameters TSMI and H_IE, Urms min, Irms min, Pmin are larger than 0. • Controller parameters Ti and Kp are set too small.
9. TYPE OVERVIEW 9.1 TYPE RANGE 400 VOLTS TYPE VOLTAGE 230-400 VOLTS TYPE CURRENT (A) THYRO-P 1P 37 H 75 H 110 H 130 H 170 H 280 HF 495 HF 650 HF 1000 HF 1500 HF 2100 HF 2900 HF TYPE POWER (KVA) 230V 400V DISSIPATION (W) DIMENSIONS (MM) W H D WEIGHT DIM. TEMP. CURRENT (NET ABOUT DRAW. CHARACTE- TRANSF. KG) (NO.) RISTIC (NO.
9.2 TYPE RANGE 500 VOLTS TYPE VOLTAGE 500 VOLTS TYPE CURRENT (A) THYRO-P 1P 37 H 75 H 110 H 130 H 170 H 280 HF 495 HF 650 HF 1000 HF 1500 HF 2100 HF TYPE POWER (KVA) DISSIPATION (W) DIMENSIONS (MM) W H D WEIGHT DIM. TEMP. CURRENT (NET ABOUT DRAW. CHARACTE- TRANSF. KG) (NO.) RISTIC (NO.
9.3 TYPE RANGE 690 VOLT TYPE VOLTAGE 690 VOLTS TYPE CURRENT (A) THYRO-P 1P 80 H 200 HF 300 HF 500 HF 780 HF 1400 HF 2000 HF 2600 HF TYPE POWER (KVA) DISSIPATION (W) DIMENSIONS (MM) W H D WEIGHT DIM. TEMP. CURRENT (NET ABOUT DRAW. CHARACTE- TRANSF. KG) (NO.) RISTIC (NO.
10. SPECIFICATIONS TYPE VOLTAGE ...P400... ...P500... ...P690... MAINS FREQUENCY LOAD DESCRIPTION all models 45Hz to 65Hz ohmic load (minimum 100W) ohmic load Rhot/Rcold ratio up to 20 (MOSI operation) transformer load The induction of the load side transformer should not exceed 1.45T in case of mains overvoltage when using grain-oriented, cold-rolled plates. This corresponds to a nominal induction of approx. 1.3T.
CONTROL TYPES Voltage control Urms Voltage control U2rms = default setting Current control Irms Current control I2rms Power control P Without control U-control: Better than ± 0.5% and ± 1 digit with reference to the end value. Voltage limitation Urms Current limitaion Irms = default setting Effective power limitation P Peak current limitation, MOSI operation PRECISION LIMITATIONS Upon reaching one of these limits, the LED ”Limit“ on the front panel of Thyro-P is on and the relay K2 is activated.
TABLE TERMINAL SCREWS THYRO-P 1P, 2P, 3P CONNECTOR 37H, 75H 80H 110H 130H, 170H 200HF, 280HF, 300HF 495HF, 500HF, 650HF 780HF, 1000HF, 1400HF, 1500HF, 1700HF, 1850HF, 2000HF, 2100HF, 2200HF, 2400HF, 2600HF, 2750HF, 2900HF M 6 M 8 M 6 M 8 M 10 EARTHING SCREW U1, V1, W1, U2, V2, W2 M 6 M 10 M 6 M 10 M 10 M 12 M 12 WITH UL APPLICATIONS POWER CONNECTION USE ONLY 60°/75°C COPPER CONDUCTORS (UL SPECIFICATION) STUD TORQUE FOR TABLE TERMINAL SCREWS [Nm] SCREW M 2 M 6 M 8 M 10 M 12 MIN 0.2 3.0 11.
11.
Thyro-P 1P (200 HF, 280 HF) Dimensional Drawing 265 M 1:5 495 HF 650 HF 300 HF Thyro-P 1P (300 HF, 495 HF, 500 HF, 650 HF) Dimensional Drawing 266
780 HF 1000 HF - 1500 HF Thyro-P 1P (780 HF, 1000 HF, 1400 HF, 1500 HF) Dimensional Drawing 268 M 1:8 Thyro-P 1P (2000 HF, 2100 HF) Dimensional Drawing 270 M 1:8
Thyro-P 1P (2600 HF, 2900 HF) Dimensional Drawing 271 M 1:8 Thyro-P 2P (37 H, 75 H, 110 H) Dimensional Drawing 272 M 1:5
Thyro-P 2P (80 H, 130 H, 170 H) Dimensional Drawing 275 M 1:5 Thyro-P 2P (200 HF, 280 HF) Dimensional Drawing 277 M 1:5
495 HF 650 HF 300 HF Thyro-P 2P (300 HF, 495 HF, 500 HF, 650 HF) Dimensional Drawing 278 780 HF 1000 HF - 1500 HF Thyro-P 2P (780 HF, 1000 HF, 1400 HF, 1500 HF) Dimensional Drawing 280
X7 X2 X5.2 X5.1 X24 X10 X30 X31 X50 Cu 80x10; ø14 U2 W1 W2 837 32.953 U1 70 2.756 130 5.118 40 1.575 257 10.118 675 26.575 Cu 3.149x0.393; ø 0.551 40 1.575 9x15 210 8.268 225 8.858 31 1.220 0.54x0.590 445 17.526 470 bei 2P 690-1850 HF 18.5 for 2P 690- 1850 HF Dimensional Drawing 282 395 15.551 549 21.614 284 11.161 Thyro-P 2P (1850 HF, 2000 HF) 365 14.370 63 2.480 ø9 für Erdung 15 .591 91 3.583 ø 0.
Thyro-P 2P (2400 HF, 2750 HF) Dimensional Drawing 283 Thyro-P 3P (37 H, 75 H, 110H) Dimensional Drawing 284 M 1:5
Thyro-P 3P (80 H, 130 H, 170 H) Dimensional Drawing 287 Thyro-P 3P (200 HF, 280 HF) Dimensional Drawing 289
X2 495 HF 650 HF 300 HF Thyro-P 3P (300 HF, 495 HF, 500 HF, 650 HF) Dimensional Drawing 290 M 1:6
780 HF 1000 HF - 1500 HF Thyro-P 3P (780 HF, 1000 HF, 1400 HF, 1500 HF) Dimensional Drawing 292 M 1:9
457 17.973 X7 X2 X5.2 X5.1 X24 X10 X30 X31 X50 V1 V2 W1 W2 1094 43.071 U1 U2 70 2.756 130 5.118 40 1.575 257 10.118 925 36.417 Cu 80x10; ø14 Cu 3.149x0.393;ø0.551 ø9 für Erdung 40 1.575 210 8.268 225 8.858 9x15 31 1.220 284 11.161 445 17.520 470 bei 3P 690-1700 HF 18.5 for 3P 690-1700 HF Thyro-P 3P (1700 HF, 1850 HF) Dimensional Drawing 294 63 2.480 365 14.370 395 15.551 549 21.614 15 .591 ø 0.354 for earthing 91 3.
Thyro-P 3P (2200 HF, 2600 HF) Dimensional Drawing 295 M 1:9
12. ACCESSORIES AND OPTIONS ORDER NO. 2000000380 2000000393 2000000392 2000000394 2000000400 2000000401 2000000406 2000000405 2000000399 37259800 37259900 37295190 0017381 0017574 8000007874 0048764 2000003203 DESCRIPTION Thyro-Tool Familiy, commissioning and visualization tool for simple visualization tasks; software under Windows 95/NT4.
13. APPROVALS AND CONFORMITIES Due to European harmonization and international reconciliation, the standards will be subject to years of adjustment and renumbering. The detailed schedule therefore contains the current standards as well, even if the date for their expiry has already been set. There is no product norm for Thyristor Power Controllers, so that a sensible norm structure must be created from the corresponding basic norms, which ensures safe application and opportunity for comparison.
IN DETAIL: CONDITIONS FOR USE OF THE DEVICE Built-in unit General requirements Design, vertical installation Operating conditions Operating location, industry sector Temperature performance Storage temperature Transport temperature Operating temperature with UL applications Load class 1 Humidity class B Overvoltage voltage category ÜIII Degree of pollution 2 Air pressure Safe isolation up to 500V mains voltage: Air and creeping distances according to DIN EN 50178 EN 60 146-1-1; K. 2.
OPERATING INSTUCTION / BETRIEBSANLEITUNG BAL 8000003232, DE - EN, 06/12 - V6 Due to our policy of continuous development, the data in this document is subject to change without notice. AEG is a registered trademark used under licence from AB Electrolux. Aufgrund unserer kontinuierlichen Weiterentwicklung können die Daten in diesem Dokument ohne vorherige Ankündigung geändert werden.
