Operating Instructions Protect D. Protect D. 6000 (BP) Protect D.
Thank you for purchasing the Protect D. UPS from AEG Power Solutions. The following safety precautions are an important part of these operating instructions. They are designed to help you avoid problems caused by operating errors and to protect you against any possible hazards.
Contents 1. Notes on these operating instructions.............................................. 6 2. General Information........................................................................... 8 2.1 Technology.........................................................................................................8 2.2 System description.............................................................................................9 2.3 Technical data .....................................................
7.3.2 Event log..................................................................................................49 7.3.3 Measurements.........................................................................................50 7.3.4 Control.....................................................................................................50 7.3.5 Identification............................................................................................51 7.3.6 Settings.....................................
1. Notes on these operating instructions Obligation to provide instructions These operating instructions are designed to help you properly and safely install and operate the following Uninterruptible Power Supply (UPS) systems: Protect D. 6000 and Protect D. 10000, as well as the corresponding external battery units, Protect D. 6000 BP and Protect D. 10000 BP, hereinafter collectively referred to as Protect D. This operating instructions contain important information on avoiding hazards.
Handling The Protect D. is designed and constructed so that all of the steps that need to be taken for its installation and operation can be done without having to open the device. Any maintenance or repairs are to be performed by qualified technicians only. Illustrations are included to make certain steps clearer and easier to understand.
2. General Information 2.1 Technology Protect D.
Fig. 1: Component diagram 2.2 System description The UPS is connected between the public network and the power load segment to be protected. The rectifier is powered from the mains and converts the AC voltage into a stabilized DC voltage to feed the inverter. The circuitry technology used (PFC), enables sinusoidal current consumption, thus allowing a low circuit feedback operation.
In the event of mains problems (e.g. power outages), power is supplied to the load segment without an interruption from the inverter, which now uses the battery. Since no switching is required, the load segment experiences no power supply interruption at all. The automatic bypass provides increased power supply security for single installations in particular by switching the public network, e.g. in the event of an inverter malfunction, through to the load segment directly and without interruption.
2.3 Technical data Type rating Protect D. 6000 6000 VA (cos ϕ = 0.9 lag) 5400 W Protect D. 10000 10000 VA (cos ϕ = 0.9 lag) 9000 W UPS input 1ph~ / N / PE (DUAL INPUT) Nominal input voltage 200 / 208 / 220 / 230 / 240 Vac Rectifier voltage range (without battery operation, 100 % load, cos ϕ = 0.
Overload behavior with existing network To 102 % continuously; ≥ 102 % – <130 % for 2 min. ≥ 130 % – <150 % for 30 s Automatic seamless transfer to bypass mode (SBS) Overload behavior Bypass to 130 % continuously; ≥ 130 % – <180 % for 1 min. Overload behavior when on battery to 102 % continuously; ≥ 102 % – <130 % for 10 s ≥ 130 % for 100 ms Short circuit protection 3 x IN for 100 ms Battery Autonomy time Coupled battery module (cos ϕ = 0.9 lag / 100 % charged battery / 25°C) D. 6000 D.
Battery voltage Visual and audible alarm at 1.90 V / cell Type of battery Sealed lead-acid battery (VRLA) spec. type for high-current discharge Recharging times Protect D. 6000 15 blocks at 12 V 5 Ah Protect D. 6000 BP 15 blocks at 12 V 9 Ah Protect D. 10000 20 blocks at 12 V 9 Ah Protect D.
Humidity 0 - 95 % (non-condensing) Installation height Up to 1000 m at nominal power (for use above 1000 m, power loss is equal to 1 % per 100 m) Protection IP20 Connections Mains connections (DUAL or SINGLE) Fixed connection (separate connections for GR and bypass (bridged)) Consumer connections with automatic locking (in addition to standard landline) Protect D. 6000 2 x IEC320 C13 1 x IEC320 C19 Protect D.
Dimensions (gross (packaged)) Guidelines Protect D. 6000 W 580 mm x D 800 mm x H 540 mm Protect D. 10000 W 580 mm x D 800 mm x H 675 mm Protect D. 6000 BP W 580 mm x D 800 mm x H 355 mm Protect D. 10000 BP W 580 mm x D 800 mm x H 355 mm The Protect D. complies with the EN 62040 product standard.
3. Safety Regulations 3.1 General safety instructions Read these operating instructions carefully before using the UPS Protect D.
The UPS is an electrical device that can be dangerous. The device should only be opened by qualified personnel. Repairs should only be carried out by qualified service personnel! The output can also be electrically charged, even if the UPS is not connected to the mains power supply. The UPS has its own internal power supply (battery)! To ensure operator safety, the device must be properly grounded! The Protect D.
• Ensure that no liquids or foreign objects enter the housing! • Do not block the ventilation openings of the device! Make sure, for example, that children do not insert anything into the ventilation openings! • Never connect any household appliances, e.g. a hair dryer, to the UPS! Also be careful when operating the device with power loads. Any feedback to the inverter, e.g. due to a short-term generator operation of the load, must be avoided at all costs.
Whenever you work with batteries, please take the following precautions: • Remove all watches, rings and any other metallic jewelry! • Use only tools with insulated handles! Do not use connecting blocks with central on / off switches to prevent switch-on current peaks. Switch the UPS to “OFF” if you don’t want to use it for a longer period of time. If your company switches off the power, then the Protect D. has to be switched off as well. Otherwise, the battery will run down.
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4. Installation 4.1 Unpack and check The device has been extensively tested and checked. Although packaging and shipping has been carefully carried out, damage in transit cannot be totally ruled out. Any transport damage claims must be made directly to the shipping company! Upon receipt, check the contents of the transport containers for any damage.
• Middle level 1 Protect D. 6000 () or Protect D. 10000 () Fig. 3: Removal of the UPS and it’s accessories Lower level • 1 connection unit (the bar containing the terminals, the manual bypass and IEC outlet distribution) • 1 battery tray for D. 6000, respectively 2 battery trays for D. 10000 External battery modules include the following: • External battery unit Protect D. 6000 BP or D.
4.2 Installation The Protect D. is designed to be installed in a protected environment. When choosing the location, make sure that there is adequate ventilation and any other environmental requirements deemed appropriate. The Protect D. is air-cooled. Do not block vents or openings! The UPS and its battery modules in particular, should preferably be operated at room temperature (between 15°C and 25°C). Install the devices in a room that is dry, relatively dust-free and free of chemical vapors.
• Protect the units from external environmental influences (particularly moisture and dust). Please pay special attention to the information in chapter 3, starting on page 16 of this manual. • If the device is taken from a cold room and brought into a warm room or if the room temperature suddenly drops, condensation may occur within the device. To prevent any condensation buildup, let the device acclimatize for 2 hours before you switch it on.
5. Now insert the trays into the side rack rails previously installed in the cabinet. Fig. 4: Left, the mounting of a Protect D. 6000, right, an illustration of a Protect D. 10000 with details of the side-mounting brackets 6. Repeat the process with the optional battery packs. These can then be screwed in flush with the rack. The Protect D. 10000 can be attached directly to the cabinet posts. Initially, only mount the Protect D. 6000 loosely. 7.
5. Overview of connections, operating / display elements 5.1 Front view A F E B C E D F Fig. 5: UPS Protect D. 6000 A F E Fig. 6: UPS Protect D.
G E F Fig. 7: Front view of the external optional battery unit Explanations: A UPS model series plate with power rating in VA B Status display (different colored LEDs) C Graphical LCD display for alphanumeric display D Operating keys for menu navigation A detailed explanation of the operating panel can be found in chapter 7.2 on page 43. E Locking screws to fasten the front panel Behind the front panel (with the exception of the battery unit D.
5.2 Rear-panel view (connections): 12 13 14 15 16 11 10 9 1 2.1 8 1 7 10 12 11 13 16 18 8 9 2.2 6 3 1 5 4 4 Fig. 8: Rear view of the Protect D. 6000 1 6 6 5 4 Fig. 9: Rear view of the Protect D. 10000 2.1 17 12 14 15 2.
Explanations: 1 Locking screws for the removable connection unit 2 Power input – separate connection of bypass (2.1) and rectifier unit (2.2) is possible (dual input) The feed can be run either from the rear-side or from the top of the cable glands (illustration shows rear-side). If only one cable is to be laid, the portable bypass feed (1.2) remains unused.
11 Emergency power off contact, can be configured as open or closed 12 Fans (Caution: maintain a minimum of 100mm free space around the fans for free movement of air) 13 Changeover contact, potential free, programmable via the UPS control panel 14 Housing earth potential connection via additional screw(s) 15 Sticker with barcodes for article (GLN) and serial number (S/N) identification 16 Connector for parallel operation (separate BUS line required – see chapter 10) 17 Keyed connector unit for optional
6. Electrical connection Warning Before beginning work, please ensure that cables are disconnected and that power is turned off. In order to simplify assembly and to avoid deformation of the connector unit, secure in and output cables only with separate connection units. Use only highly flexible fine-stranded cables. Connect the connector firstly to the UPS. High touch voltages can occur with freely accessible metal parts.
6.1 Safety of personnel When fitting the connecting cables, please not the following: • Switch off power • Secure against being switched on again • Verify that equipment is isolated • Earth and short circuit • Cover or fence off nearby live parts The UPS may retain residual voltage, which can be dangerous. The device may only be installed by qualified personnel and, if opened, repairs may on be carried out by qualified service personnel! 6.
The recommended maximum consumer protection ensures the selectivity of each UPS output circuit. Failure to comply with this recommendation may cause interruption to other loads connected to this UPS. Protect D. offers high availability and the possibility of a separate supply from the rectifier and bypass (dual-input) all connected from one single power supply. If you require connection from two power supplies, they must be from the same network with identical reference potential.
6.3 Mains and consumer connection The in- and output cables are installed as follows: • Connect the unit directly from the packaging for easier assembly, unscrew the rear strain relief screw. Depending on the desired cable entry (from the top or rear, e.g. dependent on the cabinet depth) break open the appropriate blanking plates.
Fig.14: Connection unit with mounting bracket(s) for final assembly at the rear of Protect D. In the case of a joint distribution box. (circuits with both network as well as UPS power), you must identify each respective circuit power supply (AC or UPS). The load of the UPS should not exceed the specified maximum capacity of the device at any time. If there is a device overload the red LED light will flag a fault accompanied by an audible warning signal.
A flashing LED in conjunction with a fault signal indicates a disconnection fault. Follow the instructions in chapter 9.1 Finally check the seating of the emergency shutdown connector and the cable bridge. Check that the two outer screws of the plug are firmly seated (refer to page 30 item 11) If you would like to use the emergency function, refer to chapter 8.4 on page 58. The built-in emergency shutdown of the UPS is only for power.
• Move the front panel a few millimeters to the left. The locking mechanism should now be released How to proceed D. 6000 • … you can flip up the entire font. Do not disconnect the ribbon cable to the LDC display! Please handle carefully and with minimum force. How to proceed D. 10000 • … you can move the entire front panel forwards. Please handle carefully and with minimum force. • Now unscrew the left side located on the battery compartment cover.
• Connect the internal battery system using the two battery connectors (each consisting of a black and a red plug) connect: black to black and red to red. • The battery modules automatically contact the rear part of the UPS via a special connector. To ensure a proper connection, press the appropriate slot towards the end quickly and firmly into the connector. When connecting, insert the plugs quickly and firmly together. It is likely that a small arc may occur. This is of no significance.
• As a final step, remember to tighten the four centrally positioned cross-head screws in the center to lock the panel into place. • Finally, slide the UPS completely into the rack and attach the UPS on the side with the supplied screws. 6.4.2 Connecting external battery extension(s) The connection of the optional external battery unit(s) for the Protect D. 6000 takes place on the front, while on the D. 10000 it takes place at the rear.
Make sure to press the connectors quickly and firmly into one another (green to green, black to black, red to red). If you see a small electric arc while doing this, this is no cause for concern. Automatic detection takes place via a detection line, whose small transparent RJ11 plugs are to be inserted in the sockets provided for this purpose. As the last step, replace the front panels.
Protect D. 10000 As mentioned, the connection for the external battery pack(s) takes place at the rear of the unit. Opening the front panel(s) is not required here. Next, start with the contact for the first external unit. Remove the battery connector cover from the back side of the UPS (see No.17 on page 28). Connect the connecting cable affixed to the external battery pack from now on with the UPS, according to the accompanying illustration.
7. Operation Mode and Operating 7.1 First start-up 7.1.1 Switching on the UPS Attach the back-up fuse into your low-voltage main distribution (where the UPS system was connected on the input side to the public network), or activate the corresponding line circuit breaker. Remember the supply for a separate bypass feed-in. The UPS will be immediately supplied with power from the public power network.
To enable you to find the “UPS On” or “UPS Off” menu item more easily, the following symbol appears above the “” key: Complete shutdown of the system, i.e., taking out of service occurs after shut-off of the UPS via separation of the public power supply connected on the input side. 7.2 Usage table 7.2.1 Overview The main feature of the operating panel is its graphical, LCD display. The standard setting is white lettering on a black background.
7.2.3 Operating keys (Navigation) The 4 keys for navigation control the following functions: “” key: Press this key to scroll upwards in the menu levels or to alter a value you want to set. If you press this key in the status display, you will access the “UPS On or Off” menu item. “” key: Press this key to scroll downwards in the menu levels or to alter a value you want to set. “ENTER” key: Press this key briefly to select the corresponding menu item.
7.3 Display (Main Menu) Press “ESC” to access the main menu. Menu Hauptmenü UPS St atus Event log Measurements Control Identification Settings USV St atus Erei gnisprot okoll Messwerte Steuerung Identifikation Einstellungen Main menu for the LCD display The following figures show the display in English (to change the language see chapter 7.3.6 from page 51 “Settings”). 7.3.
The display indicates the current UPS status in the top middle section. Here is a list of the symbols used and what they mean: Display Status UPS is in normal / continuous double-conversion mode. Power supply is available and within the acceptable tolerance range (Mode: “High performance”). UPS is in battery mode. UPS supplies the load via the integrated bypass. UPS is operating in frequency converter mode. UPS is in standby mode.
UPS is operating in economical mode (ECO mode). UPS is testing the battery. Display for 10 seconds after a successful battery test. UPS reports a defective or disconnected battery system. UPS is overloaded.
Input Output UPS indicates a critical error and has switched off the UPS output. Output General UPS alarm. Details can be found in the Alarm messages and entries in the event log. P L Q Input P L Q The "Input" display changes periodically every few seconds between the “mains rectifier” and "bypass" display and its technical data. Messages and alarms Press “” to access part 2 of the UPS status display. It contains current messages and alarms, if any.
Battery status display Description Battery charge Batteries are currently charging with constant current. Battery float charge Batteries are currently being supplied with constant voltage. Battery resting Batteries on standby, but in “sleep” mode (part of the battery standby cycle mode). Battery discharge Batteries are currently discharging, e.g. due to a power outage. Battery disconnected Battery system not available because currently not connected. 7.3.
7.3.
”Control” / Command Description Go to Bypass / Normal Possibility to change operation mode. Menu item visible only when the UPS is currently in Bypass or Normal Mode. Battery Test Conducts battery test after confirmation. Cancellation possible at any time as needed. Reset Error State Resets alarm messages Manually clears any active alarms, such as battery fault detected or DC Bus over / under voltage.
Description Adjustable parameters Audible Alarms [enabled], [disabled] enabled NOTE. The setting takes place immediately and will remain permanently stored, even in the case of power failures. This differs from the mute feature where the horn is temporarily silenced on any button press, but turns on again if a new alarm is triggered.
Description Adjustable parameters Load Alarm Level (Overload) [10 %], [20 %], [30 %], ... [100 %] 100 % NOTE: The adjustment is configurable in 10 % increments so a possible UPS overload can be detected early. Presetting Power strategy [High performance mode (normal)], [Economical mode (ECO)], [converter] - Setting only available in UPS stand-by mode. normal Start w / o mains [enabled], [disabled] UPS start from battery supply enabled Battery Saving Mode [disabled], [10 %], [20 %], ...
The “UPS on Battery” notice and the “Battery Low” alarm do not activate during a battery test. A battery test can only be run under the following conditions: • The UPS must be in Normal mode • There can be no active alarms • The batteries must be fully charged.
Description Adjustable parameters Presetting Auto reboot [enabled], [disabled] "Enabled " means the UPS outputs are automatically reconnected after ensuing switch-off, e.g. due to low battery voltage after power is restored. enabled Auto bypass [enabled], [disabled] enabled “Enabled” means UPS will have bypass output when utility power on. “Disabled” means UPS will not have bypass output when power is on but could get bypass output when UPS is in fault or overload.
8. Interfaces and communication 8.1 RS232 and USB computer interfaces There are several different interfaces available to control the UPS and conveniently read out status messages and measurements. The interface log is designed to be used with “CompuWatch”, the shutdown and UPS management software from AEG. Use the RS232 or USB communication cable that comes with the device to connect your UPS to a PC. The USB and the RS232 communication interface rule each another out, i.e. either USB or RS232.
8.3 Shutdown and UPS management software “CompuWatch”, the AEG software developed specially for these purposes, continuously checks the mains power supply and the status of the UPS. In combination with the “intelligent” UPS, this ensures that the data-processing components and data backup are available.
8.4 EPO (Emergency Power Off) All the devices in the Protect D. series are equipped with a connection that allows the immediate shutdown of the UPS output to deactivate any connected devices and does not follow the control software shutdown process. Note: Once the emergency power off has been activated, the UPS outputs are voltage-free.
8.5 Change-over contact A potential-free change-over contact is located on the rear panel of the Protect D. series to provide for external, potential-free signaling. For the exact pin allocation, refer to the label next to the base. The contact load is 250V ac 3 A, respectively 30 V dc 3 A. Depending on the application, different messages can be allocated to the contact using the operating panel (see chapter 7.3.6 from page 51 “Relay configuration”). Use a flexible wire with a cross section of min. 0.
9. Troubleshooting 9.1 Malfunctions The Protect D. issues detailed error messages to help you or the maintenance staff to localize and interpret any malfunctions that may occur quickly and with high precision. In the following, please find process / solution suggestions to eliminate the problem that has occurred. If you cannot solve the current problem, terminate the entire process, switch the UPS off and disconnect it from the power supply. In this case, call our hotline (see page 7).
9.1.1 Alarm / error messages Alarm or Notice Possible cause Remark / Action UPS On Bypass (Notice #169) UPS has been manually or automatically switched to bypass operation. The load is supplied with voltage through the bypass network. System disturbances are attenuated by passive filter elements, but there is no active control by the inverter, i.e. a power failure would mean the direct loss of consumer power.
Alarm or Notice Possible cause Remark / Action Low Battery Warning (Alarm #56) Intermittent Alarm The battery time remaining or battery capacity is lower than the battery low warning level that is defined for this UPS. Warning signal as a last warning to the impending switch-off. The actual time to shutdown will vary depending on the UPS load and presence of an extended battery module.
Alarm or Notice Possible cause Input frequency deviation The utility power (Alarm #8) frequency is out of Intermittent Alarm usable frequency range. Remark / Action Operating phase related, UPS switches to battery power and shuts down. Phase error (error in network connection) (Alarm #194) Intermittent Alarm Phase and neutral conductors interchanged at the input of the UPS system. Check / correct the connection of phase and neutral conductors.
Alarm or Notice Possible cause Remark / Action Output Short Circuit (Alarm #58) Intermittent Alarm The UPS has detected an extremely low "consumer" and regarded it as a short circuit. UPS tried to delete the short circuit and functions as a constant current source (3 x IN for 100 ms). Heat sink Over Temperature (Alarm #73) Intermittent Alarm The internal heat sink temperature is detected outside the tolerance range. Possibly fan error (see also below).
10. Parallel operation 10.1 Function The concept of the Protect D. parallel operation requires the parallel operation of max. 2 units of the same type. This yields the following feasible constellations: 1+0 Use of 1 device max. 6 or 10 kVA No redundancy 1+1 Use of 2 devices max. 6 or 10 kVA Redundancy active 2+0 Use of 2 devices max.
The active redundant parallel operation automatically goes into performanceenhancing operation, if the output power requirements exceed the UPS singleblock performance. Conversely, the active degree of redundancy will be activated automatically when the power consumption is lower than the UPS single-block capacity of two parallel-connected devices.
11. Maintenance The Protect D. is constructed using modern, low-wear components. Nevertheless, in order to maintain constant availability and operating reliability, it is advisable to make visual checks (of the battery and the vents in particular) at regular intervals (but at least every 6 months). CAUTION! Always make sure to secure the working area and carefully follow all safety instructions! 11.
CAUTION! Before performing the next step, make sure to switch off the voltage supply to the Protect D. If a large amount of dust has accumulated, the device should be carefully cleaned with dry compressed air to allow for better heat exchange. The time intervals of the visual checks to be performed largely depend on where the devices are installed and the environmental conditions at these locations. 11.2.
Note: The UPS internal batteries are heavy. Use caution when handling the heavy batteries. The internal batteries are located behind the UPS front cover (behind the LCD control panel). The internal batteries are packaged together as one unit for easier handling. Note: Should you also use external battery systems, for technical reasons we strongly recommend replacing all battery systems. External battery packs will be replaced through conventional battery-swapping.
12. Storage, Dismantling and Disposal 12.1 Storage Long storage times without occasionally recharging or discharging can lead to permanent damage to the battery. If the battery is stored at room temperature (20°C to 30°C), there will be a spontaneous self-discharge due to inner reactions of 3 to 6 % a month. Please avoid storage at temperatures above room temperature. High storage temperature will lead to the increased self-discharge of the battery.
By ensuring this product is disposed of correctly, you will help prevent potential negative consequences for the environment and human health. Material recycling helps to reduce the consumption of raw materials.
13. Appendix 13.
VI Output Voltage Independent from mains supply The UPS output is dependent on mains frequency fluctuations, but the mains voltage is prepared by electronic / passive voltage regulation devices. Formerly known as: LINE INTERACTIVE VFI Output Voltage and Frequency Independent from mains supply. The UPS output is independent of mains voltage and frequency fluctuations.
13.2 Keyword register A Assembly............................................. 23 Autonomy time................................... 12 B Battery extension................................ 39 Battery mode...................................... 10 Battery test..............................47, 51, 53 Bypass operation ......................... 10, 44 C CE certificate....................................... 20 Cold start............................................. 55 Communication...............................
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Warranty Model: Serial Number: Purchase date: Dealer Stamp/Signature Errors and technical modification subject to change. OPERATING INSTRUCTIONS 8000042546_01 BAL, EN Emil-Siepmann-Str. 32 59581 Warstein-Belecke – Germany Tel.: +49 180 523 4787 – Fax: +49 180 523 4789 www.aegps.
