User Manual ADAM-2000 Series Wireless Sensor Network Data Acquisition Modules
Copyright The documentation and the software included with this product are copyrighted 2006 by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right to make improvements in the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reliable.
Declaration of Conformity FCC This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
Warnings, Cautions and Notes Warning! Warnings indicate conditions, which if not observed, can cause personal injury! Caution! Cautions are included to help you avoid damaging hardware or losing data. e.g. There is a danger of a new battery exploding if it is incorrectly installed. Do not attempt to recharge, force open, or heat the battery. Replace the battery only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer's instructions.
9. Position the power cord so that people cannot step on it. Do not place anything over the power cord. 10. All cautions and warnings on the equipment should be noted. 11. If the equipment is not used for a long time, disconnect it from the power source to avoid damage by transient overvoltage. 12. Never pour any liquid into an opening. This may cause fire or electrical shock. 13. Never open the equipment. For safety reasons, the equipment should be opened only by qualified service personnel. 14.
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Contents Chapter 1 Understanding Your System ..............1 1.1 Introduction ............................................................................................... 2 Figure 1.1 ADAM-2000 Series System Architecture.................... 2 Figure 1.2 ADAM-2000 Series Outdoor Range Distance ............ 2 1.1.1 IEEE 802.15.4 Wireless Standard ................................................ 2 Table 1.1: Wireless Specifications............................................... 3 1.1.
3.1 3.2 3.3 Chapter Chapter Determining the Proper Environment...................................................... 18 3.1.1 Package Contents ...................................................................... 18 3.1.2 System Requirements ................................................................ 18 3.1.3 Perform a Wireless Sensor Network........................................... 18 Figure 3.1 The Architecture of the Wireless Sensor Network.... 19 Establish the Connection ...................
Chapter Chapter A.2 I/O and Sensor Modules ......................................................................... 50 A.2.1 ADAM-2017 ................................................................................ 50 A.2.2 ADAM-2031Z .............................................................................. 51 A.2.3 ADAM-2051Z .............................................................................. 52 A.2.4 ADAM-2051PZ..........................................................................
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Chapter 1 1 Understanding Your System
1.1 Introduction ADAM-2000 series is the wireless solution of the ADAM families and integrates the IEEE 802.15.4 standard, I/O and Sensor technologies known as Wireless Sensor Network. Different from the wired solution, the flexible network capability makes it easy to extend or construct a cost-effective distributed monitoring system for variety of applications. Through popular industrial Modbus protocol, the ADAM-2000 can be integrated into any HMI and SCADA system.
Table 1.1: Wireless Specifications IEEE 802.11b Bluetooth ZigBee Data Rate 11Mbps 1Mbps 250Kbps Power Consumption Hours (High) Days Years (Low) Transmission Distance 100m 10m 70m~300m Connection Very Complex Complex Simple Connection Speed Up to 3 seconds Up to 10 seconds 30ms Extendibility Roaming possible No Yes Reliability Low High High 1.1.2 Wireless Sensor Network The Wireless Sensor Network is based on the IEEE 802.15.4 standard and inherits all the characteristics.
1.1.6 Industrial Standard Modbus Protocol Modbus is an industrial standard serial communication protocol, and a commonly available means of connecting industrial electronic devices. Modbus allows for communication between many devices connected to the same network. Modbus RTU is used in serial communication and makes use of a compact binary representation of the data for protocol communication.
Storage Humidity: 0% ~ 95% Note! This products components will operate at temperatures up to 85°C however the case the casing will crack if subjected to temperatures above 70°C for a long period. If you need to operate the device in temperatures exceeding those stated, contact your nearest sales agent. Chapter 1 1.2.2 LED Status Figure 1.3 LED Indicators Table 1.
1.2.3 Wireless Communication Range Thought the wireless technology brings the advantage of flexibility, cost-effective wiring and easy deployment, but users must understand its limitations to enjoy the benefits of the wireless technology. The Link Quality Indicator (LQI) of the ADAM-2000 displays how the facts below affect the wireless signal. Its indicator represents the Received Signal Strength Indication (RSSI) and the retransmission times of a packet.
Chapter 1 1.3 Dimensions 7 ADAM-2000 Series User Manual Understanding Your System Figure 1.
1.4 Mounting ADAM-2000 series modules are designed as compact units and are allowed to be installed in the field site with the following method. 1.4.1 Panel Mounting Each ADAM-2000 Module is packed with a plastic panel mounting bracket. Users can refer the dimensions of the bracket to configure an optimal placement in a panel or cabinet. Fix the bracket first, then, fix the ADAM-2000 module on the bracket. Figure 1.
The ADAM-2000 module can also be secured to the cabinet by using mounting rails. Fix the ADAM-2000 module with the DIN-rail adapter as Figure 3.2. Then secure it on the DIN-rail as Figure 3.3. If you mount the module on a rail, you should also consider using end brackets at each end of the rail. The end brackets help keep the modules from sliding horizontally along the rail. Figure 1.7 Fix ADAM-2000 to DIN rail 9 ADAM-2000 Series User Manual Understanding Your System Figure 1.
1.5 Wiring & Connections This section provides basic information of wiring the power supply, I/O units, communication units, and network connection. 1.5.1 Power Supply Wiring You can choose power supply type with 3 type: USB port, RS-485 port, battery for ADAM-2520Z gateway, other devices can use RS-485 or battery to get power. When you want to set up ADAM-2520Z gateway, please see as a wireless receiver to use USB or RS-485 to do data transfer between router or end-device.
1.5.1.3 ADAM-2520Z Basic Configuration without USB Power Supply To power the device via RS-485, the module should be properly configured. See the diagram below: 1.5.2 I/O Module Wiring The system uses a plug-in screw terminal block as the interface between I/O modules and external devices. When connecting external devices to the I/O modules, follows the guideline below. 1. The maximum wire diameter allowed for the terminal block is 0.5 mm to 2.5 mm. 2. Always use an integrity wire. 3.
Figure 1.9 RS-422/485 and USB interface of ADAM-2520Z. Figure 1.10 Wiring Diagram for ADAM-2520Z Figure 1.11 TTL Input Wiring Diagram Figure 1.
Chapter 2 Selecting Your Hardware 2
2.1 Selecting an ADAM-2000 Module Communication Module ADAM-2520Z, ADAM-2510Z I/O Module ADAM-2051Z, ADAM-2051PZ, ADAM-2017Z Sensor Module ADAM-2031Z 2.1.1 Selecting a Communication Module Communication modules are fundamental when needing to perform data acquisition and control Wireless Sensor Networks systems. There are two types of communications modules: the coordinator and the router.
To organize an ADAM-2000 series remote data acquisition and control system, you need to select proper I/O or sensor modules to connect to field devices or processes that you have previously determined. Table 2.
2.2 Selecting an Operator Interface To complete your data acquisition and control system, selecting an operator interface is necessary. Adopting the Modbus protocol, ADAM-2000 series I/O modules exhibit high ability in system integration for various applications. For reading the real-time status of ADAM-2000 series modules anywhere without any engineering effort, there is a lot of third-party Modbus software available.
Chapter 3 Installation Guide 3
3.1 Determining the Proper Environment Prior to installing ADAM-2000 series modules, please check the following. 3.1.1 Package Contents Unpack the package and make sure that the contents include: ADAM-2000 series module 2 dBi antenna 2 x Mounting kits ADAM-2000 series CD (User manual, datasheet, Quick start guide andADAM.NET Utility.) 3.1.
19 ADAM-2000 Series User Manual Installation Guide Figure 3.1 The Architecture of the Wireless Sensor Network Chapter 3 An End Device (End Node) is the basic element to acquire the physical signals and data from I/O, sensor and even communication interface. It can be designed for many different functions and is possible for standalone applications by battery-power.
3.2 Establish the Connection 3.2.1 Basic Installation In the side of the ADAM-2000 series, users can find Mode Switch and Function Button. The two hardware keys contain several combinations for device operations. The default position of Mode Switch is set in the Initial Mode to configure the device and establish connection for Normal Mode. It is easily to use the ADAM-2000 series with default configuration.
Chapter 3 5. 6. 7. Level Index turns on to indicate Pair ID 1. (Pair ID needs to be properly configured if there are coordinators. For advanced settings, please refer to section 3.
Once the Coordinator, Routers and End Devices are connected in the same Pair ID then all devices can be configured through ADAM.NET Utility for Normal Mode operation. (For detailed operation and functionality of ADAM.NET Utility, please refer to Chapter 5.) Push the Mode Switch to the Normal position to reboot the device to Normal Mode. Note! To set up the Coordinator, Routers and End Devices, make sure they are in the same mode, otherwise they can't be configured.
The following flowcharts are designed to tell you how to install the ADAM-2000 models. Install power of ADAM-2000 devices. No Coordinator host a PAN in Initial Mode All ADAM-2000 devices setup ready to perform a PAN. Yes Routers and End Devices join the PAN in Initial Mode Connect the coordinator to the PC. Open ADAM .NET Utility to configure the Coordinator, Routers and End Devices for Normal Mode. Set the Coordinator, Routers and End Devices to Normal Mode.
3.2.2.2 Coordinator Configuration Flowchart The section tells the user how to setup the Coordinator to host a PAN for a wireless sensor network. Install Power Please refer to Appendix C for troubleshooting. Please refer to Appendix C for troubleshooting. Connect to PC through USB or RS-422/485 All LEDs turn On (Green LED turns on while powering by external/USB power) Initial Mode: Status LED turns on, Error LED blinks.
Install Power Initial Mode: Status LED turns on Join PAN with Pair ID 1 Please refer to Appendix C for troubleshooting. All LEDs turn On (Green LED turns on while powering by external power) No No Configured ready for Normal Mode Installation Guide Please refer to Appendix C for troubleshooting. Yes Normal Mode: Status LED turns off, Error LED blinks. Press Function Button 5 times to change Pair ID, refer to Section 3.5 for more information.
3.2.2.4 End Device Configuration Flowchart The section tells the user how to setup the End Devices to do data acquisition of a PAN for a wireless sensor network. Install Power Please refer to Appendix C for troubleshooting. Initial Mode: Status LED turns on, Join PAN with Pair ID 1 Please refer to Appendix C for troubleshooting. All LEDs turn On (Green LED turns on while powering by external/USB power) No No Configured ready for Normal Mode Yes Normal Mode: Status LED turns off, Error LED blinks.
3.3.1 Link Quality Indicator The LQI represents the wireless signal index and can assist the user to install the ADAM-2000 devices in proper location for good communication quality. The LQI function is only available for Router and End Devices. Press the Function Button once and the Level Index in the front panel will turn on to indicate the level of LQI. Description Excellent Good Normal Poor No Signal 3.3.2 Battery Level All ADAM-2000 devices are all designed to be used with batteries.
3.3.4 Pairing In the Initial Mode, Routers and End Devices must be associated with the corresponding Coordinator. The function is for Router and End Devices only. 1. Press the Function Button 5 times to enter the change Pair ID mode. 2. Status LED blinks 3. Level Index LED turns on to indicate Pair ID. 4. Press the Function Button once to change Pair ID. 5. Press and hold the Function Button for over 3 seconds to save and confirm the Pair ID. 6.
Chapter 4 4 Software Configuration Guide
4.1 System Software Configuration Utility The ADAM.NET Utility software offers a graphical interface that helps you configure the ADAM-2000 series. It is also very convenient to test and monitor your remote data acquisition and control system. The following guidelines will give you some brief instructions on how to use this Utility. Before installing the ADAM.NET Utility, remember to first install .NET Framework 1.1 or later from Microsoft website. 4.2 Installing ADAM.NET Utility Software Caution! 1.
Menus The menus at the top of the operation window contain: Tools Menu: 1. Search - Search all the ADAM-2000, ADAM-4000, ADAM-5000, ADAM-6000 and WSN-40000 modules you connected. The operation process will be described in Section 5.3.2. 2. Add Devices to Group - You can add ADAM-2000 modules to your favorite group by this option. You need to select the device you want to add in the Module Tree Display area (it will be described below) first, and then select this option to add. 3.
Toolbar There are 7 graphical icons on the toolbar for 7 common used options of Menus. Figure 5.2 below shows definition for each graphical icon. Print Screen Monitor Stream/Event Data Terminal for Command Testing Add Devices to Group Search Modules Save Favorite Group Open Favorite Group Figure 4.2 ADAM.NET Utility Toolbar Module Tree Display Area ADAM.NET Utility is one complete software tool that all ADAM remote I/O module and controller can be configured and operated in this utility.
The ADAM-2000 series can be searched and configured through ADAM .NET Utility. Make sure the ADAM-2000 devices are installed properly in Initial Mode. For more information, please refer to the section 3.4. The supported Wireless Sensor Networks Modules are listed in the information page . Step 1 Connect a USB cable between the ADAM-2520Z and the PC, and the system will pop out message to install new device, find the USB folder to select USB chip driver in out CD.
Click the "Serial" in the Wireless Sensor Networks category then click right button to select the "Refresh Subnode" to search the virtual COM port on the host PC. Figure 4.4 Search the USB interface ADAM-2000 devices on the host PC for the virtual COM port. Click the COM port then click right button to select the "Search" to find the ADAM2000 devices. Figure 4.5 Search the COM port for the ADAM-2000 devices.
The ADAM-2000 coordinators will be listed on the Tree View of the selected COM port till the Modbus is 244 or user can cancel the searching. Figure 4.7 Searching the ADAM-2000 coordinators. If you also want to connect ADAM-2000 series to utility at the same time, 35 ADAM-2000 Series User Manual Software Configuration Guide Figure 4.6 Searching the network dialog Chapter 4 The "Searching the network" diaglog will pop up, click "Start" to search the ADAM2000 devices. The ADAM .
1. 2. Make sure they are in initial mode Set PAN ID in the same group Bellow picture is router or end-device signal label for you reference, it also list on ADAM-2000 series part. Press Button Function 2 seconds Reboot / Confirm 1 time Link Quality Indicator 2 times Battery Level 3 times Associate 5 times Pair ID Note! ADAM-2520Z each time you turn to initial mode, beware its' PAD ID would be change because system will depend on your wireless environment to get PAD ID.
Folder of ADAM-Router lists the ADAM-2000 routers in Tree View and List View of Router page. The page contains an overview of the routers and the status. Figure 4.10 The overview of ADAM-2000 routers 37 ADAM-2000 Series User Manual Software Configuration Guide Figure 4.9 The overview of ADAM-2000 end devices. Chapter 4 Folder of ADAM-End Device lists the ADAM-2000 end devices in Tree View and List View of End Device page. The page contains an overview of the end devices and the status.
4.3.1.1 Gateway - ADAM-2520Z Click the ADAM-2520Z, it will display the Information and Wireless Configuration pages. In the Information page: 1. User can download the firmware to the ADAM-2520Z if there is any upgrade firmware from the Advantech. 2. User can modify the COM port parameters for Normal Mode. Figure 4.11 Information page of ADAM-2520Z Select the "Wireless Configuration" page. 1. Set PAN ID and RF Channel to host a PAN for wireless communication in Normal Mode. 2.
Router - ADAM-2510Z Click the ADAM-2510Z, it will display the Information, Wireless Configurations and Device Status. In the Information page, users can download the firmware to the ADAM-2510Z if there is any upgrade firmware from the Advantech. In the Wireless Configuration page, set PAN ID and RF Channel to host a PAN for wireless communication in Normal Mode. Figure 4.14 Wireless Configuration page of ADAM-2510Z 39 ADAM-2000 Series User Manual Software Configuration Guide Figure 4.
In the Device Status page, user can check the Module Status, Link Quality, Battery Status and External Power of a device. Figure 4.15 The Device Status page of the ADAM-2510Z 4.3.1.3 End Device - ADAM-2017, ADAM-2031Z, ADAN-2051Z, ADAM-2051PZ Click the ADAM-2051Z, it will display the Information and Wireless Configuration pages. In the Information page, user can download the firmware to the ADAM-2051Z if there is any upgrade firmware from Advantech. Figure 4.
In the Device Status page, user can check the Module Status, Link Quality, Battery Status and External Power of a device. Figure 4.18 The Device Status page of the ADAM-2051Z 41 ADAM-2000 Series User Manual Software Configuration Guide Figure 4.17 Wireless Configuration page of ADAM-2051Z Chapter 4 In the “Wireless Configuration page”: 1. Set PAN ID and RF Channel to host a PAN for wireless communication in Normal Mode. 2.
In the Signal page, user can check the physical value of the device by related channel or sensor. Figure 4.19 The Signal page of the ADAM-2051Z Click the ADAM-2031Z, it will display the Information and Wireless Configuration pages. Figure 4.20 Information Page In the Information page, user can download the firmware to the ADAM-2051Z if there is any upgrade firmware from Advantech.
Figure 4.22 Device Status Page 43 ADAM-2000 Series User Manual Software Configuration Guide Figure 4.21 Wireless Configuration Page In the Device Status page, user can check the Module Status, Link Quality, Battery Status and External Power of a device. Chapter 4 In the "Wireless Configuration page": 1. Set PAN ID and RF Channel to host a PAN for wireless communication in Normal Mode. 2. The Duty Cycle is the transmit interval of the device, the device can update the data by 1 second to 1 day.
In the Sensor page, user can see data get form device by sensor. Figure 4.23 Sensor Page 4.3.2 Network Topology of ADAM-2000 Series After the ADAM-2000 devices have been discovered, all the devices will be listed on the Tree View and the Topology also lists the relations between devices in advance. Click the Topology, the relations of ADAM-2000 devices will be illustrated in the Topology page. There are three components with model name and status listed on the Topology.
45 ADAM-2000 Series User Manual Software Configuration Guide Figure 4.25 Topology of ADAM-2000 network with specific background image Chapter 4 The function allows user to put a picture on the background and drag the components to any positions of the background. With the function, user can easily maintain and check the status of the ADAM-2000 network.
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Appendix A A Module Introduction
A.1 Communication Modules A.1.1 ADAM-2510Z Wireless Sensor Network Router Node ADAM-2510Z is a wireless signal repeater / router which is used to extend communication range between the coordinator/gateway and the end device. A.1.1.1 ADAM-2510Z Specifications Wireless: IEEE Standard: IEEE 802.15.4 Modulation Type: DSSS (OQPSK) Frequency Band: ISM 2.4GHz (2.4 GHz ~ 2.
Wireless Sensor Network Modbus RTU Gateway The ADAM-2520Z is designed as a gateway to translate the IEE 802.15.4 WPAN to Modbus Network. In a WPAN, the ADAM-2520Z works as a coordinator to collect and translate data from end devices to host PC. A.1.2.1 Specifications Wireless: IEEE Standard: IEEE 802.15.4 Modulation Type: DSSS (OQPSK) Frequency Band: ISM 2.4GHz (2.4 GHz ~ 2.
A.2 I/O and Sensor Modules A.2.1 ADAM-2017 Wireless Sensor Network 6-ch Analog Input Node The ADAM-2017 is an analog input data acquisition module with 6 channels to measure the voltage and current. A.2.1.1 Specifications Wireless: IEEE Standard: IEEE 802.15.4 Modulation Type: DSSS (OQPSK) Frequency Band: ISM 2.4GHz (2.4 GHz ~ 2.
Wireless Sensor Network Temperature and Humidity Sensor Node The ADAM-2031 is an end device embedded sensors to measure the temperature and humidity physical signal. A.2.2.1 Specifications Wireless: IEEE Standard: IEEE 802.15.4 Modulation Type: DSSS (OQPSK) Frequency Band: ISM 2.4GHz (2.4 GHz ~ 2.
A.2.3 ADAM-2051Z Wireless Sensor Network 8-ch Digital Input Node The ADAM-2051Z works as an end device provides 8-ch digital input. A.2.3.1 ADAM-2051Z Specifications Wireless: IEEE Standard: IEEE 802.15.4 Modulation Type: DSSS (OQPSK) Frequency Band: ISM 2.4GHz (2.4 GHz ~ 2.
Wireless Sensor Network 8-ch Digital Input Node with Power Amplifier The ADAM-2051PZ works as an end device provides 8-ch digital input with wireless power amplifier for better transmission power and receive sensitivity to enhance communication range and quality. A.2.4.1 ADAM-2051PZ Specifications Wireless: IEEE Standard: IEEE 802.15.4 Modulation Type: DSSS (OQPSK) Frequency Band: ISM 2.4GHz (2.4 GHz ~ 2.
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Appendix B B ADAM-2000 Series Functions
B.1 Introduction ADAM-2000 series supports Modbus RTU protocol and serves as Modbus slave devices that takes commands from a Modbus master. Each module has its own unique Modbus ID such that master can address each individual slave. The ADAM2000 series are the Modbus RTU ready communication solution for Wireless Sensor Network data acquisition applications. B.
Wireless Sensor Network Router Node 03 Read Holding Register Table B.
B.2.4 ADAM-2031Z Wireless Sensor Network Temperature and Humidity Sensors Node Table B.
Wireless Sensor Network 8-ch Digital Input Node Table B.
B.2.6 ADAM-2051PZ Wireless Sensor Network 8-ch Digital Input Node with Power Amplifier Table B.
Appendix C Troubleshooting C
C.1 Troubleshooting Q1: Why is the Error LED blinking? A1: 1. The Coordinator is not hosting a PAN yet. The PAN ID and Channel might be occupied by another Coordinators. Change to different PAN ID and Channel in initial mode. 2. The Router/End Device is not joining a PAN. Check if there is a coordinator with specified PAN ID and Channel to join. 3. Battery level is low.
1. 2. 3. 4. When there are 4 set of devices being coordinated at the same time, the level Index light will be lit by turns. Devices in initial mode will in high power consumption status, beware of your power status when using batteries. When using the ADAM utility the initial value of an ADAM-2051Z is 1. The ADAM-2051Z also supports dry contacts.
www.advantech.com Please verify specifications before quoting. This guide is intended for reference purposes only. All product specifications are subject to change without notice. No part of this publication may be reproduced in any form or by any means, electronic, photocopying, recording or otherwise, without prior written permission of the publisher. All brand and product names are trademarks or registered trademarks of their respective companies. © Advantech Co., Ltd.