ACP-4320 4U Height Industrial Chassis with Dual front accessible SAS/SATA HDD Trays for Easy Maintenance User Manual
Copyright This document is copyrighted, 2008, by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right to make improvements to the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reliable. However, Advantech Co., Ltd.
Safety Instructions 1. Read these safety instructions carefully. 2. Keep this installation reference guide for later reference. 3. Disconnect this equipment from any AC outlet before cleaning. Do not use liquid or spray detergents for cleaning. Use a damp cloth. 4. For pluggable equipment, the power outlet must be installed near the equipment and must be easily accessible. 5. Keep this equipment away from humidity. 6. Put this equipment on a reliable surface during installation.
15. DO NOT LEAVE THIS EQUIPMENT IN AN UNCONTROLLED ENVIRONMENT WHERE THE STORAGE TEMPERATURE IS BELOW 0°C (32°F) OR ABOVE 40° C (104° F). THIS MAY DAMAGE THE EQUIPMENT. 16. CAUTION: The computer is provided with a battery-powered real-time clock circuit. There is a danger of explosion if battery is incorrectly replaced. Replace only with same or equivalent type recommended by the manufacture. Discard used batteries according to the manufacturer’s instructions. 17.
A Message to the Customer Advantech customer services Each and every Advantech product is built to the most exacting specifications to ensure reliable performance in the harsh and demanding conditions typical of industrial environments. Whether your new Advantech equipment is destined for the laboratory or the factory floor, you can be assured that your product will provide the reliability and ease of operation for which the name Advantech has come to be known. Your satisfaction is our primary concern.
Product warranty Advantech warrants to you, the original purchaser, that each of its products will be free from defects in materials and workmanship for two years from the date of purchase. This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech, or which have been subject to misuse, abuse, accident or improper installation. Advantech assumes no liability under the terms of this warranty as a consequence of such events.
Initial Inspection Before you installing your backplane or motherboard, please make sure that the following materials have been shipped: • ACP-4320 Chassis • User Manual • Warranty Card • Accessory box, including a pack of screws (for fixing backplane/motherboard and disk drives), a pair of keys, 1 piece of EMI spring shielding (for backplane version), 15 pieces rubber cushions (backplane version) or 7 pieces (motherboard), and 1 pair of ear handles.
ACP-4320 User Manual viii
Contents Chapter 1 General Information ........................................2 1.1 1.2 1.3 1.4 Introduction ....................................................................... 2 Specifications .................................................................... 3 Environmental ................................................................... 3 Power Supply Options....................................................... 4 1.4.1 1.4.2 1.4.3 1.4.4 1.5 300W ATX power supply with PFC (PS-300ATX-ZBE) .
Chapter 3 Operation ........................................................22 3.1 The Front Section of ACP-4320...................................... 22 3.1.1 3.1.2 3.1.3 3.2 Switch and buttons........................................................ 22 Figure 3.1: The switch & buttons on the front panel ... 22 LED indicators for System Status................................. 23 Figure 3.2: The LEDs on the front panel ..................... 23 Table 3.1:LED definition summary ...........................
CHAPTER 1 General Information 1
Chapter 1 General Information 1.1 Introduction The ACP-4320 is a 4U-high rackmount industrial computer chassis designed for building mission-critical applications. With the latest industrial design on its outlook, the ACP-4320 breakthroughs the traditional, rigid impression of industrial PCs, and provides users with both a highperformance and a state-of-the-art operating platform.
1.2 Specifications General • Construction: Heavy duty steel chassis • Disk drive capacity: Two front-accessible mobile trays for 3.5" SAS/ SATA HDDs, one 3.5" bay for FDD or internal HDD, and two 5.
1.4 Power Supply Options 1.4.1 300W ATX power supply with PFC (PS-300ATX-ZBE) • Output rating: 300 watts max. • Input rating: 100 ~ 240 VAC @ 50 ~ 60 Hz (full range) • Output voltage: +5 V @ 30 A, +3.3 V @ 28 A, +12 V @ 15 A, -5 V @ 0.3 A, -12 V @ 0.8 A, +5 VSB @ 2 A • Minimum load: +5 V @ 0.1 A, +12 V @ 0.5 A • MTBF: 100,000 hours @ 25° C, full load • Safety: UL/cUL/TUV/CB/CCC 1.4.2 400W ATX power supply with PFC (PS-400ATX-ZBE) • Output rating: 400 watts max.
1.4.4 400W ATX redundant power supply (RPS-400ATX-ZE) • Output rating: 400 watts max. • Input rating: 100 ~ 240 VAC @ 47 ~ 63 Hz (full range) • Output voltage: +5 V @ 35 A, +3.3 V @ 25 A, +12 V @ 28 A, -5 V @ 0.5 A, -12 V @ 1.2 A, +5 VSB @ 2 A • Minimum load: +5 V @ 3 A, +3.3 V @ 1 A, +12 V @ 2 A, +5 VSB @ 0.
1.5 Passive Backplane Options The ACP-4320BP chassis accepts up to a 15-slot backplane. Here is a summary of the supported backplanes manufactured by Advantech: Table 1.1: PICMG 1.3 backplanes Model Name Segment Slots Per Segment SHB* PCIe x 16 PCIe x8 PCI-X PCI PCE-7B13-64B1E 1 1 - 2 6 4 PCE-5B12-64B1E 1 1 1 - 6 4 * SHB: System Host Board Table 1.2: PICMG 1.
1.6 Dimensions of ACP-4320 Unit: mm (inch) Figure 1.
1.7 Ordering Information Table 1.
CHAPTER System Setup 9 2
Chapter 2 System Setup The following procedures are provided to assist you in installing a motherboard (or backplane), disk drives, and plug-in cards into the ACP-4320. Please also refer to the Appendix A, Exploded Diagram, for the detail parts of the chassis. 2.1 Removing the Chassis Cover To remove the cover of the ACP-4320, please refer to Figure 2.1. Figure 2.
2.2 Installing the Motherboard The ACP-4320MB accepts both an ATX and a microATX motherboard. To install a motherboard, please proceed as follows: 1. Remove the two screws, which mount the hold-down clamp to the ACP-4320MB chassis, then take out the hold-down clamp. 2. Find the yellow label (shown as Table 2.1) on the inside of the chassis bottom. It shows the copper stub locations for attaching the specific backplane or motherboard.
5. Refer to Figure 2.2, place the motherboard into the chassis, and fix it with screws. 6. Plug in the 20- or 24-pin ATX power connector and +12 V power connector from the power supply. 7. Connect the wires for the POWER switch, RESET switch, and the front USB from the motherboard to the front panel of the chassis. 8. Connect the wires for the POWER LED, HDD LED and LAN LED from the motherboard to the small LED board, which is attached to the front panel of the chassis.
2.3 Installing the Backplane & CPU Card The ACP-4320BP accepts an up to 15-slot PICMG 1.0 backplane or 12slot PICMG 1.3 express backplane. To install a backplane and a CPU card, proceed as follows: 2.3.1 Installing the Backplane 1. Remove the two screws, which mount the hold-down clamp to the ACP-4320BP chassis, then take out the hold-down clamp. 2. A yellow label (shown as Table 2.1) is located inside of the chassis bottom.
2.3.2 Installing the CPU Card 1. Before installing the CPU card, check all devices, such as CPU, CPU cooler and RAM modules and make sure they have been installed on the CPU card properly. 2. Carefully insert the CPU card in a PICMG slot. Make sure that the card bracket has been inserted properly and the other edge of the card has been fixed in the guiding rail. Fasten the card at the top of the bracket with a screw. 3.
Note: Most of Advantech's full-sized CPU cards support the front USB function. However, only the PCA-6184-B, PCA-6186-B, PCA-6188, PCA6190 and the later full-sized CPU cards support the front LAN LED function. 2.4 Installing Add-on Card To install a plug-in card, please proceed as follows: 1. Select a vacant slot to install the add-on card. Then remove the corresponding I/O bracket attached to the rear plate of the chassis. 2. Insert a plug-in card.
2.5 Installing Disk Drives The ACP-4320 comes with two front-accessible SAS/SATA HDD trays; it also supports two 5.25" disk drives and one 3.5"flppy disk drive or an internal SATA/ATA hard disk drive. Note: For the first time installing all disk drives together into the ACP-4320 chassis, we suggest users install the two 5.25" disk drives (refer to Section 2.5.1) first, then the 3.5" floppy disk drive (refer to Section 2.5.2) or internal 3.5" hard disk drive (refer to Section 2.5.
. Figure 2.5: Installing the drives 2.5.1 Installing a 5.25" disk drive 1. Remove the two screws, which mount the FDD bracket to the drive bay unit. 2. Remove the four screws, which mount the drive bay to the chassis, then take out the drive bay. 3. Remove the cover of one 5.25" drive bay. Insert one 5.25" disk drive (e.g., 5.25" CD-ROM/-RW) into the proper location in the drive bay and fix it with four screws. 4. Connect a 40-pin flat cable from the CPU card/motherboard to the optical disk drive. 5.
2.5.2 Installing a 3.5" floppy disk drive 1. Remove the cover of one 3.5" drive bay. 2. Insert one 3.5" floppy disk drive into the proper location in the FDD bracket and fix it with four screws. 3. Attach the FDD bracket to the drive bay unit and fix it with two screws. 4. Connect a 34-pin flat cable from the CPU card/motherboard to the floppy disk drive. 5. Plug in a floppy drive power connector from the power supply to the floppy disk drive. 2.5.3 Installing an internal hard disk drive in the 3.
2.5.4 Installing a SAS/SATA HDD in the front-accessible HDD tray ACP-4320 accepts both SAS and SATA HDDs. It is not necessary to remove the top cover when installing a SAS or SATA HDD in any of the front-accessible HDD trays. 1. Left-shift the key latch of one HDD tray to unlock the tray. Hold the handle of the tray and draw it out from the chassis. 2. Refer to Figure 2.6 and slide one hard disk drive into the proper location in the tray and fix it with 4 ~ 6 screws. Figure 2.6: Installing a SATA HDD 3.
CHAPTER Operation 21 3
Chapter 3 Operation 3.1 The Front Section of ACP-4320 3.1.1 Switch and buttons SYSTEM RESET ALARM RESET POWER Figure 3.1: The switch & buttons on the front panel System Reset Button: Press this switch to reinitialize the system. Alarm Reset Button: Press this switch to suppress or stop an audible alarm. Whenever a fault in the system occurs (e.g., fan failure, or a too high in-chassis temperature), an audible alarm is activated. Pressing this switch will cause the alarm to stop.
3.1.2 LED indicators for System Status Power TEMP HDD FAN LAN1 LAN2 Figure 3.2: The LEDs on the front panel Six LEDs (shown as Figure 3.2) are placed on the front panel of the ACP4320 chassis to indicate the system health and activity. Please refer to Table 3.1 for the LED definition summary. Table 3.
When the FAN LED is RED and blinking, it indicates a failed cooling fan, and the alarm buzzer is also activated. To stop the alarm buzzer, press the Alarm Reset button, and replace the failed fan immediately. When the LAN1/2 LED is Green, it indicates the LAN is linked but no data is transmitted via the LAN. When it turns into blinking, it indicates some data is transmitted via the LAN. 3.1.
3.2 Replacing the Fans There is one fan behind the front plate of ACP-4320 chassis and one fan behind the SAS/SATA drive bay. To replace either of the fans, please refer to Figure 3.3 and proceed as follows: Figure 3.3: Replacing the fans 3.2.1 Replacing the 120 mm fan behind the front panel 1. Un-plug the fan power connector. 2. Remove the thumb screw, which fixes the fan bracket to the chassis and lift it with two fingers. 3.
7. Slide the fan bracket back to the chassis and fasten the thumb screw. 8. Plug in the fan power connector. 3.2.2 Replacing the fan behind the SAS/SATA HDD backplane 1. Remove the two screws, which mount the FDD bracket to the drive bay unit. 2. Remove the four screws, which mount the drive bay unit to the chassis, then take out the drive bay unit. 3. Un-plug the fan power connector. 4. Remove the four screws, which mount the failed fan to the fan bracket, and take out the fan. 6.
3.3 Cleaning the Filters There are two filters in the ACP-4320: one in front of the fan and the other behind the front door. To clean the filters, proceed as follows. Figure 3.4: Removing the filters 1. Open the front door. 2. Pull out the filter behind the door by pushing two 2 clips; pull out the fan filter by pushing the hook and then slide it rightward. 3. Clean the filters with a soft brush or wash the dust away from the filters under running water. Then dry it. (see Figure 3.4) 4.
3.4 Replacing the Power Supply The ACP-4320 supports either 300W/400W single PS/2 or 300W/400W redundant power supplies. To change a failed power supply, please proceed as follows: 3.4.1 Replacing the single PS/2 power supply Figure 3.5: Changing the single PS/2 power supply 1. Un-plug the power cord from the power supply. 2. Remove the top cover. 3. Remove the two screws, which mount the hold-down clamp to the ACP-4320 chassis, and take out the hold-down clamp. 4.
7. Plug the ATX power connector and +12V power connector to the backplane/motherboard, as well as the hard disk drive and floppy drive and the peripheral power connectors to the proper disk drives. 8. Replace the hold down clamp and fix it with the two screws. 9. Replace the top cover and then plug in the power cord. 3.4.2 Replacing the Redundant Power Supply Module Figure 3.6: Replacing the power supply module 1. Turn off the power switch of the failed power supply module. 2.
CHAPTER Alarm Board 31 4
Chapter 4 Alarm Board The alarm board is located under the system fan. It makes an audible alarm when: • Any power supply module of the redundant power supply fails • One of the cooling fans fai1s • Internal temperature of the chassis is too high To stop the alarm beep, simply press the Alarm Reset button on the front panel. 4.1 Alarm Board Layout The layout and detailed specifications of the alarm board are given below: Figure 4.
4.2 Alarm board specifications Input Power: +5V, +12V Input Signals: • 7 fan connectors • One thermal sensor connector (connects up to 8 thermal sensors in series) • One Power Good connector • One alarm reset connector • One voltage signal connector (connect from the backplane / motherboard, supporting six voltages: +-12 V, +-5 V, +3.3 V and +5 Vsb) • One HDD LED connector (connect from the CPU card/motherboard) Output Signals: • One LED board connector • One Buzzer output 4.2.
Table 4.1: Summary of the connectors , jumper and pin definition CN17: Alarm Reset connector Pin 1 Alarm reset Pin 2 GND CN18: Output connector to LED Board Pin 1 GND Pin 2 +5 V Signal Pin 3 +12 V Signal Pin 4 -5 V Signal Pin 5 -12 V Signal Pin 6 HDD Signal Pin 7 Power Good Signal Pin 8 Power Fail Signal Pin 9 Temperature Good Signal Pin 10 Temperature Fail Signal Pin 11 FAN Good Signal Pin 12 FAN Fail Signal Pin 13 N/A Pin 14 +3.
4.2.2 Switch settings The alarm board is designed to connect with up to 7 fans. User can set the fan number by adjusting the switch, SW1, on the alarm board. Table 4.2: SW1, Fan number setting Fan Number SW 1-1 SW 1- 2 SW 1- 3 SW 1- 4 0 OFF OFF OFF OFF 1 ON OFF OFF OFF 2 (default) OFF ON OFF OFF 3 ON ON OFF OFF 4 OFF OFF ON OFF 5 ON OFF ON OFF 6 OFF ON ON OFF 7 ON ON ON OFF 4.
Table 4.3: CN1 & CN2, Temperature sensor connector Pin 1 +5 V Pin 2 T_SCLK Pin 3 T_SDAT Pin 4 GND Table 4.4: SW1, Thermal sensor I.D. number setting Sensor I.D.
Appendix A Exploded Diagram 37 Appendix A
Appendix A Exploded Diagram Figure A.
