EAGLE User Manual EAGLE USER MANUAL
EAGLE USER MANUAL Document reference Name : MXX_NOT_13_D_DOCXXXX – December 2014D : EAGLE User manual www.acoemgroup.com support@acoemgroup.com Copyright © 2014 - 01dB-Metravib SAS This document is the property of 01dB-Metravib SAS.
Table of contents Chapter 1 Presentation 7 1. Introduction .................................................................................................................................................................................. 8 1. General presentation ................................................................................................................................................................... 8 1.1. 1.2. 1.3. 1.4. Eagle devices ..........................................
Chapter 5 Common usage of Eagle 1. 44 Configuration .............................................................................................................................................................................. 44 1.1. 1.2. 1.3. 2. Time signal ........................................................................................................................................................................... 44 FFT .....................................................................
Chapter 1 SAFETY INSTRUCTIONS Refer to the safety manual instruction before connecting and using. Refer to the safety manual instruction each time you see a symbol of the list below.
Chapter 1 PRESENTATION Brand of ACOEM
1. INTRODUCTION We want to congratulate you on your choice and hope that you will be fully satisfied with it. For this reason, we recommend that you read carefully the present user manual and the safety instructions. Eagle is a smart wireless sensor that is easy to set up and allows you to continuously monitor the health status of rotating machinery.
1.2. EAGLE NETWORK La communication entre le PC et la Gateway se fait via un câble Ethernet cat 5e, en réseau local uniquement. Ni le PC, ni la gateway ne peuvent se connecter à un réseau wifi ou bluetooth environnant, ces services sont complètement arrêtés sur le PC et inexistant sur la Gateway. Le réseau local de communication est physiquement séparé de tous réseaux environant. 1.2.1. Basics Figure 6 : basic Eagle network 1.2.2.
1.3. RADIO COMMUNICATION 1.3.1. Characteristics Parler de l’ISA100.11a L’ensemble des produits utilise la bande de fréquence ISM 2.45GHz. Bande de fréquences regroupant entre autre le wifi, bluetooth, zigbee... Cependant, la modulation utilisée par la couche PHY (O-QPSK) ne permet pas de décoder physiquement les données wifi et bluetooth, seulement les données 802.15.4 PHY. Les capteurs émettent à +3dBm, soit 2mW et les éléments du réseau (routeur et gateway) à +13dBm (20mW). 1.3.2.
1.4. EAGLE ACCESSORIES Ensemble des accessoires Figure 8: Eagle accessories Model EGL 1201 000 EGL 1202 000 EGL 1203 000 EGL 1204 000 EGL 1205 000 EGL 1206 000 EGL 1207 000 EGL 1208 000 EGL 1209 000 EGL 1210 000 EGL 1211 000 Description Power over ethernet PoE IEEE 802.3af Primary cell SAFT LS33600 Li-SOCl2, 3.6V, 1.
Figure 9: EGL1208000 ball-joint mount for gateway Figure 10: EGL1209000 ball-joint mount for expander b. Starter kit mounting accessories The starter kit comes with tough-claw instead of Vesa plate or rectangle base The RAM Tough-Claw™ is the perfect mounting base for quick and easy tool-less installation and removal on round, square, odd shaped rails and bars. The Tough-Claw™ can be clamped on rails from 25.4 mm to 57.15 mm [1" to 2.25"] outer diameter.
1.4.2. Batteries and O-ring seals 1.4.3.
Chapter 2 INSTALLATION GUIDE Brand of ACOEM
1. SITE SURVEY RF planning should be considered from the onset in order to determine the sensor locations and options for the expanders and gateway installation. In the vast majority of cases, the RF requirements do not impede the installation of the sensors but by considering the RF implications from the start a very good first-time success rate is achieved.
ILLUSTRATION SITE SURVEY Figure 12: site survey example where all the information needed are identified 1.2. FIELD TEST The second step is a field test to verify the reception of the farthest sensors or those with doubts about their reception because of their situation (metallic surroundings, casing, guards...) and Perform a temporary installation in order to try out different gateway options and Eagle sensors locations. 4.
2. INSTALLATION PREREQUISITES 2.1. SAFETY Refer to safety instructions, safety standards and procedures before installing any device. 2.2. SITE SURVEY At this step the site survey is done. The location of the gateway, sensors and expanders are identified in a site plan and ensure to each sensor the appropriate radio coverage. 2.3. FASTENING SUPPORT The gateway must be placed on a wall or a pole at a height of about 5m [16 ft].
3. GATEWAY INSTALLATION The gateway is fully assembled and ready to be deployed upon delivery. Only one gateway is necessary to ensure the operation of the whole multi-hop wireless infrastructure. Additional gateway may be necessary depending on The gateway is linking the wireless network of Eagle devices (ISA100.11a) to an IP network where the data are processed.
3.2. MOUNT A damp cloth should be used when installing or taking off the gateway in hazardous areas to eliminate static electricity resulting from this operation. The gateway is fixed very quickly on a pole or on a wall using a ball-joint mount (EGL1208000). The ball-joint mount is constituted of: A ball-joint head Fixed on the bottom of the gateway using M8 screw and bolt. A ball-joint base The base is to be pegged on a wall or on a pole.
3.3. CONNECTION TO THE GATEWAY The gateway is powered and connected to an IP network by a unique cable (ethernet category 5e) thanks to a PoE (Power over Ethernet) injector (compliant with 802.11.3af2003). Prior to installation, the site must be equipped with both power and ethernet connections where the PoE will be installed. A technical cabinet can be necessary.
Figure 19 : cable, gland and connector assembled 3.4. CONNECTION TO THE POE Attention le POE doit être hors zone ATEX. The PoE is preferably located close to the gateway (sauf en zone ATEX)but can be located at 100m max (Ethernet limitations). Manage cables by using different colors to differentiate PoE from LAN. Define a standard that is relevant to your requirements or the one in application in your company. Blue or Grey for Network (LAN) Yellow or Red for PoE Be careful when connecting.
3.5.
4. SENSORS INSTALLATION 4.1. SENSOR LOCATION The sensors are mounted on the equipment to monitor following the rules for vibration sensor installation. Leave enough space around the sensor to ensure the best transmission/reception possible of radio signals. At least 100 mm around the device antenna (plastic cap). If the sensor has to be installed in tiny spaces, the use of an expander might be a solution to improve the radio coverage (if necessary).
Hex head 44 mm [1.73 in] Flat mounting surface Ø32.5 mm x 1mm height [Ø1.28 in x 0.039 in] AMELIORER DESSIN M6-1, 6 mm [M6-1, 0.
4.2.1. Direct mounting See Figure 25 Step 1. Step 2. Step 3. Step 4. Step 5. Step 6. Ensure a flat surface: remove paint layers. NOTE: if you use a spot facing tool be sure to not exceed 0.8mm depth [0.031 in]. Drill a hole (Ø5 mm and XXmm depth [Ø 0.19 in - ) Thread the hole with M6 tap Screw M6 stud with a length of XXmm CAUTION: The part of the stud inserted into the sensor can be up to 6 mm [0.23 in]. A bottoming stud may cause base-strain and also potentially damage electronics.
4.2.2. Spotface mounting See Figure 26 This mounting mode is mainly dedicated to convex surfaces or to remove paint layers on a machine. Picture Step 1. Step 2. Step 3. Step 4. Step 5. Step 6. Reference Description ACA1030000 Washer adapter for 1"1/4 spotface + M6 stud Create a flat surface on the machine using a 1.25” [31.75 mm] spot facing tool with a drill bit for an M6 tap Do not exceed 2 mm depth.
4.2.3. Cementing pad mounting This mounting mode is fast and easy. Picture Reference Description ACA1023000 M6 cementing pad - Ø35 mm [1.38 in] Recommended adhesives: HBM® X60: is a 2-component fast curing adhesive, consisting of a liquid component and a powder. LOCTITE® F246™: is a one component, toughened and high strength acrylic adhesive system for structural bonding. Step 1. Step 2. Step 3. Step 4. Step 5. Step 6.
4.2.4. Triaxial mount This mounting mode is dedicated to triaxial sensors. It helps to Picture Reference Description ACA1029000 Specific fastening for triaxial sensors (washer and stud) Step 1. Step 2. Ensure a flat surface: remove paint layers. NOTE: if you use a spot facing tool be sure to not exceed 2 mm depth [0.078 inch]. Create a flat surface on the machine using a 1.25” spot facing tool with a drill bit for an M8 tap Do not exceed XX mm depth. Step 3. Drill a hole (Ø6.
4.2.5. Temporary mount Performing field test during a site survey may require a temporary mount. This allows testing locations and orientations of the farthest sensors or those with doubts about their reception because of their situation (metallic surroundings, casing, guards…) to get the best coverage possible. A magnetic mount is the best solution in that specific case. Step 1. Step 2. Screw the sensor on the magnetic base using appropriated stud or bolt (M6).
5. EXPANDER INSTALLATION 5.1. EXPANDER LOCATION The location of the expanders is very important. It must comply with a maximum radius of 50m radio coverage. It must be located in the coverage of the gateway or of another expander. It is best practice to install the expanders at high to improve the coverage. This way the expander has a clear view of the sensors close to it. The blue plastic cap is where the embedded antenna is located.
Figure 31: ball-joint base, arm, and ball-joint head for expander mount ILLUSTRATIONS montage BALLJOINT RAM MOUNT POUR EXPANDER Figure 32 : ball-joint mount installation 5.2.2. Direct mounting See « Figure 25: direct mounting with M6 stud » on page 32 Step 3. Step 4. Step 5. Step 6. Step 7. Step 8. 5.2.3.
Cementing pad mounting » on page 34 5.2.4. Temporary mount A Tough-Claw™ is the perfect mounting base for quick and easy tool-less installation and removal on round, square, odd shaped rails and bars. The Tough-Claw™ can be clamped on rails from 25.4 mm to 57.15 mm [1" to 2.25"] outer diameter. See Chapter 2 § 1.4.1 b “Starter kit mounting accessories” on page 19. A magnetic base can also be used: See Chapter 3 § 4.2.
6. BATTERY REPLACEMENT (SENSORS / EXPANDER) Refer to Safety Instruction § 0 Standards applied: EN60079-0 edition 2012 Atmosphères explosives Partie 0 : Matériel - Exigences générales EN60079-11 edition 2012 Atmosphères explosives Partie 11: Protection de l’équipement par sécurité intrinsèque «i» IEC 60079-0 : 2011 Edition: 6.0 Explosive atmospheres - Part 0: General requirements IEC 60079-11 : 2011 Edition: 6.
1 2 3 4 5 6 CLIP CAUTION: Only use your hands or a rubber strap wrench to remove the protection tube from the sensor/expander. The use of tongue-and-groove pliers (also known as water pump pliers, adjustable pliers, groove-joint pliers, arc-joint pliers, Multi-Grips, and Channellocks) are forbidden and will cause damages and lose of sealing IP67. 7. PROTECTIONS 7.1.
Ø1mm wire Crimp 7.2.
STOP – STOP - STOP – STOP - STOP – STOP - STOP – STOP - DOCUMENT EN COURS D’ELABORATION LES PARAGRAPHES CI-DESSOUS NE SONT PAS A JOUR Brand of ACOEM
Chapter 3 OPERATING MANUAL Brand of ACOEM
1. USAGE 1.1. POWER UP THE SENSOR AND EXPANDER To power the Eagle Field Device for the first time, unscrew the battery and remove the protective tape on the battery's connectors. Then screw the battery fully 1.1.1. Sleep mode After power-up the Eagle field device will attempt to join the ISA100.11a network every 5 minutes while entering in an ultra-low power state between the join attempts.
Filtre passe haut Filtre passe bas Détection Durée Moyennage 2.1.3. sans 2 Hz sans 20 kHz RMS 0.
2.2. SIGNALS 2.2.1. Spectrum Table 16: spectrum setting parameters for Eagle sensor Paramètre mesuré Unité résultat Référence dB Type entrée Unité entrée Sensibilité (mV/unité entrée) Pleine échelle (unité param) Autorange Filtre passe haut Intégration Fréquence.
2.2.2. Time signal Table 17: time signal setting parameters for Eagle sensor Paramètre mesuré Unité résultat Type entrée Unité entrée Sensibilité (mV/unité entrée) Pleine échelle (unité param) Autorange Filtre passe haut Intégration Fréq.
Chapter 4 OLD EAGLE Chapitre à supprimer => pas de confusion dans les produits ATEX. Mettre cet article dans un autre document (note d'application par exemple) 1.1. PROTECTIONS 1.1.1. Lightning protection Protection of RF connections It is recommended to protect the connections to prevent a long-term oxidation, oxidation for which RF connections are more sensitive than others. Adhesive tape used is self-amalgamating types (Scotch® Super 33+ 3M™). 1.2.
2. NETWORK ARCHITECTURE Oneprod NEST OPC clients NEST (software) TCP protocol Web browser ISA-100 .11a protocol NEST Database Gateway Gateway EAGLE Gateway Eagle Driver OPC Servers IP address Port 192.168.0.yyy 192.168.0.yyy 192.168.0.yyy 80 23 4900 Gateway web interface Telnet Gateway API The computer IP address has to be in the same subnet as the Gateway Example: Gateway: 192.168.0.110 Computer: 192.168.0.
Chapter 5 COMMON USAGE OF EAGLE Eagle is designed to make measurements daily while using the battery for several years without the need of dismantling. ENERGY SAVING IS A KEY INPUT Signals for diagnostic Battery life Figure 30: find the right balance 1. Network performance CONFIGURATION Eagle is ready for embedded processing, but for the moment Eagle’s firmware is capable of measuring time signals which can be post processed in XPR. 1.1.
2. PERIODICITY Normal use of the product corresponds to a daily measurement and no more than 6 measurements per day. Below 4h of periodicity (minimum theoretical periodicity is 10 minutes) many parameters can affect periodicity and battery life. The numbers of sensors of one network (paired with the same gateway) is a parameter. The more they are, the larger is the minimum periodicity. This is due to the sum of time needed for each sensor to send its data. The signal strength is another parameter.
Chapter 6 GATEWAY WEB INTERFACE The gateway web interface allows to change multiple settings and to monitor signal strength. 1. CONNECT TO THE GATEWAY INTERFACE 2. Force your computer IP address to the same subnet as the Gateway (ex.: 192.168.0.100) and test whether it responds to pings. The Gateway has two IP addresses. The configurable and failsafe address 172.17.17.17. Connect to the web-interface at http://< IP address> (ex. : 192.168.0.
Chapter 7 RADIO INSTALLATION GUIDELINE RF planning should be considered from the onset in order to determine the sensor locations and options for the Gateway installation. In the vast majority of cases, the RF requirements do not impede a sound mechanical installation of the Eagle Field Devices but by considering the RF implications from the start a very good first-time success rate is achieved.
Omnidirectional 2.1.1. Panel antenna Sector antenna Polarization Antenna polarization is another property which the installer must bear in mind especially in an environment with few obstacles. A radio wave travelling in free space contains an electric field pointing in a perpendicular direction to that of the propagation. The orientation of this electric field in the antenna’s main beam is referred to as the antenna polarization.
Brand of ACOEM
Chapter 8 APPENDIX 1: RADIO Marque / Brand : OneProd Le système EAGLE se compose d’une gateway, d’une antenne et de plusieurs capteurs sans-fil (+accessoires) / Eagle system includes a gateway, an antenna, wireless sensors (+ accessories) Type Gateway Capteurs Modèle(s) / Model NG1110 2010, 2030, 2010Ex, 2030Ex Constructeur / Manufacturer Divigraph (pty) LTD Divigraph (pty) LTD Bandes de fréquence émission/réception / Radiation/reception frequency band UHF ISM 2,400-2,4835 GHz Largeur de band
Brand of ACOEM
