SERVICE MANUAL P1166 / P1266 / P1266i / P1166P / P1266P Date Revise Version Description 2008.07.29 V1.0 Initial Issue 2009.01.23 V2.0 Add P1266i, P1166P, P1266P Copyright January, 2009. All Rights Reserved P/N: 36.
P1166 / P1266 / P1266i / P1166P / P1266P ����������� Comparison ���� List PARTS P1166 P1266 P1166P P1266P THERMAL SWITCH 43.8BB01G001 43.89J02G001 LAMP DRIVER 75.8BA01G001 75.8BJ10G001 LAMP MODULE SP.8BE01GC01 SP.8BA01GC01 LAMP COVER 51.8BA06G002 70.8BA24GR01 DMD 48.87K01G001 48.87M01G001 WIRELESS MODULE 48.87K01G001 P1266I 48.87M01G001 NA 75.8BA05G001 MAIN BD MODULE 70.8BE06GR01 70.8BA17GR01 70.8BE08GR01 70.8BA22GR01 70.8BA25GR01 IO COVER MODULE 70.8BE07GR01 70.
Preface This manual is applied to P1166 / P1266 / P1266i / P1166P / P1266P projection system. The manual gives you a brief description of basic technical information to help in service and maintain the product. Your customers will appreciate the quick response time when you immediately identify problems that occur with our products. We expect your customers will appreciate the service that you offer them. This manual is for technicians and people who have an electronic background.
Table of Content Chapter 1 Introduction Highlight 1-1 Compatible Mode 1-4 Product Overview 1-6 Chapter 2 Disassembly Process Equipment Needed & Product Overview 2-1 Disassemble Lamp Cover Module and Lamp Module 2-2 Disassemble Top Cover Module 2-3 Disassemble Keypad Module 2-3 Disassemble Zoom Ring 2-4 Disassemble Top Shielding 2-4 Disassemble Main Board Module 2-5 Disassemble Wi
Disassemble Elevator Module 2-18 Rod Adjustment 2-19 Re-write Lamp Usage Hour 2-20 Assemble Elevator Module 2-21 Assemble Bottom Support Module 2-22 Assemble Speaker Module 2-23 Assemble LVPS Module 2-24 Assemble Interrupt Switch Module 2-25 Assemble Lamp Driver Module 2-25 Assemble DMD Board and DMD Chip Module 2-26 Assemble Engine Module, Color Wheel Module and Rod Module 2-27 Assemble Blower Modulee 2-29 Assemble Fan Module
Chapter 4 Function Test & Alignment Procedure Test Equipment Needed 4-1 Service Mode 4-1 OSD Reset 4-1 Test Condition 4-2 Test Inspection Procedure 4-3 PC Mode 4-3 PC Calibration 4-7 Defect specification table 4-8 Video Performance 4-8 Optical Performance Measure 4-10 Default Language Reset 4-11 Others 4-12 LAN and Wireless Function Tes
EDID Key-In Procedure 6-4 Setup Procedure (HDMI) 6-6 Default Language Reset 6-9 Appendix A Exploded Image I Appendix B Serial Number System Definition Appendix C I PCBA Code Definition II RS232 Function Command Summary Table I P1166 / P1266 / P1266i / P1166P / P1266P Confidential VI
Chapter 1 Introduction 1-1 Highlight No Item Description 1 Dimensions (W x H x D) ●� ���� 269 ��x ��������������� 205.6 x 95.5 mm 2 3 Weight Tilt Angle 4 Power Supply 5 Keystone correction 6 Cooling system 7 Brightness ●� ���� 2.5 �� kg ●� �� 7 ������� degree with ������������������������ elevator mechanism ● Universal AC 100 – 240 V ~ 50-60 Hz with PFC input ●� ����� 180W ���� for ������ OSRAM ������ E20.
No Item 8 Contrast 9 Uniformity 10 Throw ratio 11 Audio 12 Projection lens 13 Lamp life 14 System controller 15 Terminal 16 Lamp housing Description Engineering spec: ● For P1166 / P1266: •�������������������������������������������������������� �� ������������������������������������������������������� 1400: 1 Full White and Black (Minimum; Full power mode) •�������������������������������������������������������� �� ������������������������������������������������������� 1800: 1 Full W
No Item 17 Input signal spec. 18 TI DMD 19 Number of active dots 20 Video compatibility 21 XGA / Compression 22 Color wheel 23 Lamp 24 Temperature Description ●� ���������������� Hsync Frequency 31.5 ������������� k ~ 100 kHz ��� ●� ���������������� Vsync Frequency 50 ����� ~ 85 ����� Hz ●� ������������� Video Signal RGB �������� (PC) •�������� Analog RGB ���� 0.
1-2 Compatible Mode Computer Compatibility (Analog) Compatibility VGA SVGA XGA SXGA QuadVGA SXGA+ WXGA UXGA Power Mac G4 PowerBook G4 i Mac DV(G3) Resolution V������ -Sync� ���� [Hz] H-Sync [KHz] 640x480 640x480 640x480 720x400 800x600 800x600 800x600 800x600 832x624 1024x768 1024x768 1024x768 1280x1024 1280x1024 1280x960 1280x960 1400x1050 1280x800 1280x720 1440x900 1280x800 1600x1200 640x480 800x600 1024x768 1152x870 640x480 640x480 800x600 1024x768 1152x870 1024x768 60 72 75 70 56 60 72 75 75 60
Computer Compatibility (Digital) Compatibility VGA SVGA XGA SXGA QuadVGA SXGA+ WXGA UXGA Power Mac G4 PowerBook G4 i Mac DV(G3) Resolution 640x480 640x480 640x480 720x400 800x600 800x600 800x600 800x600 832x624 1024x768 1024x768 1024x768 1280x1024 1280x1024 1280x960 1280x960 1400x1050 1280x800 1440x900 1680x1050 1600x1200 640x480 800x600 1024x768 1152x870 1280x1024 640x480 640x480 800x600 1024x768 1152x870 1280x1024 1024x768 V-Sync [Hz] 60 72 75 70 56 60 72 75 75 60 70 75 75 60 60 75 60 60 60 60 60
Product Overview Projector Outlook Front /Upper side Item Description Item Description 1 Power button 5 Zoom lens 2 Zoom ring 6 Elevator foot 3 Focus ring 7 Control panel 4 Remote control receiver 8 Lens cap P1166 / P1266 / P1266i / P1166P / P1266P Confidential 1-21
Rear side Item Description Item Description 1 USB connector 9 Power socket 2 HDMI connector 10 Kensingtontm lock port 3 4 5 6 PC analog signal/HDTV/component video input connector (VGA IN ) Monitor loop-through output connector (VGA-Out) Composite video input connector S-Video input connector 7 Audio input connector 8232 connector Below items are for P1266i series only: 11 Antenna 12 13 Power LED for wireless Reset button 14 15 Audio output connector for wireless Lan (RJ45 Port for 10/1
Control Panel Item Function 1 LAMP 2 KEYSTONE 3 RESYNC 4 MENU 5 POWER 6 TEMP FOUR DIRECTIONAL SELECT KEYS 7 8 SOURCE 9 EMPOWERING KEY Description Lamp Indicator LED Adjusts the image to compensate for distortion caused by tilting the projector. Automatically synchronizes the projector to the input source. • Press “MENU” to launch the Onscreen display (OSD) menu, back to the previous step for the OSD menu operation or exit the OSD menu. • Confirm your selection of items.
Remote Control Layout P1166 / P1266 / P1266i / P1166P / P1266P Confidential 1-24
Item Icon Function Description INFRARED TRANSMITTER Sends signals to the projector. Laser pointer Aim the remote at the viewing screen. 3 FREEZE To pause the screen image. 4 HIDE Momentarily turns off the video. Press “HIDE” to hide the image, press again to display the image. 5 RESYNC Automatically synchronizes the projector to the input source. 6 SOURCE Press “SOURCE” to choose from RGB, Component-p, Component-i, S-Video, Composite, Video and HDTV sources.
Item Icon Function Description COLOR Press “COLOR” to adjust the color temperature of image. VGA Press “VGA” to change source to the VGA connector. This connector supports analog RGB, YPbPr (480p/576p/720p/ 1080i), YCbCr (480i/576i) and RGBsync. 20 COMPONENT Press “COMPONENT” to change source to Component video.This connection supports YPbPr (480p/576p/720p/1080i) and YCbCr (480i/576i). 21 S-VIDEO To change source to S-Video. 22 VIDEO To change source to COMPOSITE VIDEO.
Note: “*” Only for P1266i series, “#” Japan area is not supported.
Connecting the Projector Item Description Item Description 1 Power cord 6 S-Video cable 2 VGA cable 7 Audio cable jack/jack 3 Composite video cable 8 RS232 cable 4 5 USB cable VGA to component/HDTV adapter 9 10 HDMI cable 3 RCA component cable Note: To ensure the projector works well with your computer,please make sure the timing of the display mode is compatible with the projector.
Connecting the Projector for Wireless Function Item Description 1 Power cord 2 Audio cable jack 3 Lan cable 4 Antenna Note: For P1266i only P1166 / P1266 / P1266i / P1166P / P1266P Confidential 1-29
System Block Diagram P1166 / P1266 / P1266i / P1166P / P1266P Confidential 1-30
Bottom Cover Dimension P1166 / P1266 / P1266i / P1166P / P1266P Confidential 1-31
Chapter 2 Disassembly& Assembly Process 2-1 Equipment Needed & Product Overview 1. Screw Bit (+) :107 2. Hex Sleeves 5mm 3. Hex Sleeves 8mm 4. Tweezers 5. Long Nose Nipper, Angle Cutting Nipper 6. Sider Cutter Pliers 7. Projector * Before you start: This process is protective level II. Operators should wear electrostatic chains. * Note: - If you need to replace the main board, you have to get into service mode and record the lamp usage hour. please refer to section 2-22.
2-2 Disassemble Lamp Cover Module and Lamp Module 1. Unscrew 2 screws (as red circle) to disassemble Lamp Cover Module. 2. Unscrew 2 screws (as yellow circle) to disassemble Lamp Module.
2-3 Disassemble Top Cover Module 1. Unscrew 2 screws (as red circle) on Back Cover. 2. Turn the projector to backside. Unplug 1 connector (as red square) Note: - Pull up the Top Cover slowly to protect the connector from damage. 3. Disassembled Top Cover Module. 2-4 Disassemble Keypad Module 1. Unscrew 4 screws (as red circle). 2. Unplug 1 connector (as yellow square). 3. Disassemble all components of the Keypad Module.
2-5 Disassemble Zoom Ring 1. Unscrew 3 screws (as red circle). 2. Use a tweezer to remove 2 tenons (as yellow circle) and then take off Zoom Ring. 2-6 Disassemble Top Shielding 1. Unscrew 11 screws (as red circle). 2. Disassemble Top Shielding.
2-7 Disassemble Main Board Module 1. Unscrew 4 hex screws (as red circle). 2. Unscrew 3 screws (as blue circle). 3. Unplug 7 connectors (as yellow square). 4. Press Bottom Support shielding as blue arrow directs, push Main Board Module as red arrow directs. Note: - When pulling up the Main Board, please handle it carefully to avoid damaging the connector that connects the DMD Board (as red square).
5. Unplug 1 connector (as red square). Note: The connector is under Main Board. 6. Disassemble Main Board Module. 7. Tear Mylar off the Main Board. 2-8 Disassemble Wireless Module (only for P1266i) 1. Turn back the Main Board. 2. Unscrew 3 screws (as red circle) to disassemble Wireless Module.
2-9 Disassemble Back Cover 1. Pull up Back Cover in the direction of the red arrow. 2-10 Disassemble Front Cover Module A B 1. Press 5 tenons (as red circle) to disassemble Front Cover.
2. Press 2 tenons (as yellow circle) to disassemble IR sensor. 2-11 Disassemble Fan Module A 1. Unscrew 4 screws (as red circle) to disassemble Fan Module. 2. Unplug 1 connector (as yellow square) to disassemble Fan.
3. Unscrew 4 screws (as yellow circle) to disassemble Fan&Bracket. 4. Take off Lamp Blower Rubber (as blue square).
5. Unscrew 1 screw (as blue circle) to disassemble Thermal Switch. Thermal Switch 2-12 Disassemble Blower Module 1. Unscrew 3 screws (as red circle) to disassemble Blower Module. 2. Disassemble Blower and Blower Bracket.
2-13 Disassemble Engine Module, Color Wheel Module and Rod Module 1. Unscrew 4 screws (as red circle) to disassemble Engine Module. 2. Unscrew 2 screws (as yellow circle) to disassemble Color Wheel Module.
3. Unscrew 1 screw (as green circle) to disassemble Photo Sensor from Color Wheel Module. 4. Unscrew 3 screws (as red circle). 5. Disassemble ROD Fix Plate and ROD Module. 6. Disassemble Focus Ring. Note: - Pay attention to the three tenons when disassembling focus ring.
2-14 Disassemble DMD Board and DMD Chip Module 1. Unscrew 2 hex screws (as red circle). 2. Disassemble DMD Board and DMD Chip Module. 3. Rotate the switch(as blue square) and then take off DMD Chip.
2-15 Disassemble Lamp Driver Module 1. Unscrew 1 screw (as red circle) to disassemble Lamp Driver Module. Note: - Pull up lamp driver module from the bottom support shielding (as red square). 2. Pull up 1 connector (as red square) to disassemble Lamp Driver Module.
3. Unscrew 2 screws(as red circle). 4. Unscrew 1 screw(as yellow circle). 5. Unplug 3 connectors (as green square). 5. Disassemble Lamp Driver from Lamp Driver Support Shielding. 6. Take off lamp cables. 2-16 Disassemble Interrupt Switch Module 1. Unplug 1 connector (as yellow square) B from LVPS. 2. Remove 2 tenons (as yellow circle) to A disassemble Interrupt Switch Module.
2-17 Disassemble LVPS Module A 1. U nscrew 3 screws (as red circle) to take off AC Inlet Bracket. 2. Unscrew 1 ground screw (as yellow cirle). 3. Unscrew 3 screws (as blue circle) to disassemble LVPS Bracket & Mylar.
2-18 Disassemble Speaker Module 1. Unscrew 1 screw (as red circle) to disassemble speaker module. A 2. Press 2 tenons (as yellow circle) to disassemble Speaker and Speaker Holder.
2-19 Disassemble Bottom Support Module 1. Unscrew 1 screw (as red circle) to disassemble Bottom Support Module. 2-20 Disassemble Elevator Module 1. Disassemble the Rubber (as red square). 2. Disassemble 1 Spring (as yellow square).
3. Press 2 tenons (as green square) to disassemble Elevator Holder. 4. Unscrew 2 screws (as red circle), then press 1 tenon (as blue square) to disassemble Elevator Foot. 2-21 Rod Adjustment 1. Environment adjustment - The distance between the engine and the screen is 2.37M - This process should be done at a dark environment. (under 5 Lux) 2. Procedure adjustment - Change the screen to “white screen.” 2 1 - Adjust the screws by using the rod on the engine module to readjust the image.
(“screw 1“ should be asjusted first, and then “screw 2“. Adjust until the yellowish or bluish parts disappeared.) 3. Abnormal image inspection - I t should not have any abnormal color at the rim of the image by estimating through the eyes. Note: - To avoid over adjusting the rod. - After the opreation, please use the glue to fix the screws. 2-22 Re-write Lamp Usage Hour Check the lamp usage hour 1. Get into service mode -P ress (power→left→left→menu) to get into service mode 2. Select “RD Menu”. 3.
Test”. 4. Choose “Return to Service Menu”. 5. Choose “Exit”. Note: left key = decrease lamp hour right key =increase lamp hour 2-23 Assemble Elevator Module 1. Fasten 1 tenon (as blue square) to assemble ElevatorRoot. Then screw 2 screws (as red circle). 2.Fasten 2 tenons (as green square) to assemble Elevator Holder. 3. Assemble 1 Spring (as yellow square).
4. Assemble the Rubber (as red square). 2-24 Assemble Bottom Support Module 1. Screw 1 screw (as red circle) to assemble Bottom Support Module.
2-25 Assemble Speaker Module 1. Fasten 2 tenons (as yellow circle) to assemble Speaker and Speaker Holder. 2. Screw 1 screw (as red circle) to assemble Speaker Module. .
2-26 Assemble LVPS Module 1. Screw 3 screws (as blue circle) to assemble LVPS Bracket & Mylar. 2. Screw 1 ground screw (as yellow cirle). 3. Screw 3 screws (as red circle) to fix AC Inlet Bracket.
2-27 Assemble Interrupt Switch Module B 1. Fasten 2 tenons (as yellow circle) to assemble Interrupt Switch Module. 2. Plug 1 connector (as yellow square) A into LVPS. B 2-28 Assemble Lamp Driver Module A 1. Aassemble Lamp Driver with Lamp Driver Support Shielding. 2. Connect Lamp Cables with Lamp Driver (as green square). 3. Screw 1 screw (as yellow circle) to assemble Lamp Cable. 4. Screw 2 screws (as blue circle).
5. Plug 1 connector (as red square) to assemble Lamp Driver Module. 6. Screw 1 screw (as red circle) to assemble Lamp Driver Module. Note: - Put lamp driver module below the bottom support shielding. 2-29 Assemble DMD Board and DMD Chip Module 1. Rotate the switch (as blue square) to assemble DMD Chip.
2. Assemble DMD Board and DMD Chip Module. 3. Screw 2 hex screws (as red circle). 2-30 AssembleEngine Module, Color Wheel Module and Rod Module 1. Assemble Focus Ring. Note: - Pay attention to the three tenons when disassembling focus ring. 2. Screw 3 screws (as red circle)to assemble ROD fix plate and ROD Module. 3. Screw ����������������������������������� 1 screw (as green circle) to assemble Photo Sensor with Color Wheel Module.
4. Screw ��������������������������������������� 2 screws (as yellow circle) to assemble Color Wheel Module. 5. Screw 4 screws (as red circle) to assemble Engine Module.
2-31 Assemble Blower Module 1. Assemble Blower and Blower Bracket. 2. Screw 3 screws (as red circle) to assemble Blower Module. 2-32 Assemble Fan Module 1. Screw 1 screw (as blue circle) to assemble Thermal Switch.
2. Assemble Lamp Blower Rubber (as blue square). 3. Screw 4 screws (as yellow circle) to assemble Fan&Bracket.
4. Plug 1 connector (as yellow square) to assemble Fan. 5. Screw 4 screws (as red circle) to assemble Fan Module. A A 2-33 Assemble Front Cover Module 1. Fasten 2 tenons (as yellow circle) to assemble IR sensor.
2. Fasten 5 tenons (as red circle) to assemble Front Cover. B A A B 2-34 Assemble Back Cover 1. Assemble Back Cover in the direction of the red arrow.
2-35 Assemble Wireless Module (only for P1266i) 1. Screw 3 screws (as red circle) to disassemble Wireless Module. 2. Turn back the Main Board Module. 2-36 Assemble Main Board Module 2. Assemble mylar on the Main Board. 3. Connect 1 connector (as red square). Note: The connector is under Main Board.
4. Press bottom support shielding as blue arrow directs, push Main Board Module as red arrow directs. Note: The connector on the Main Board should be connected to the DMD Board (as red square) when assembling Main Board. 5. Plug 7 connecors (as yellow square). 6. Screw 3 screws (as blue circle). 7. Screw 4 hex screws (as red circle).
2-37 Assemble Top Shielding 1. Assemble Top Shielding. 2. Screw 11 screws (as red circle) on Top Shielding. 2-38 Assemble Zoom Ring 1. Fasten 2 tenons (as yellow circle) to assemble Zoom Ring. 2. Screw 3 screws (as red circle).
2-39 Assemble Keypad Module 1. Assemble Keypad Board,Keypad Board Bracket and Mylar. 2. Plug 1 FPC Cable (as yellow square). 3. Screw 4 screws (as red circle). 2-40 Assemble Top Cover Module 1. Assemble the Top Cover Module. 2. Unplug 1 connector (as red square). 3. Turn the projector to backside, screw 2 screws (as red circle) on Back Cover.
2-41 Assemble Lamp Cover Module and Lamp Module 1. Screw 2 screws (as yellow circle) to assemble Lamp Module. 2. Screw 2 screws (as red circle) to assemble Lamp Cover Module.
Chapter 3 Troubleshooting 3-1 LED Lighting Message NO.
3-2 Beep Sound Power on (as soon as power button pressed) So (0.3s) Power on (lamp lighting failed) 2 x {So(0.1s) – Off(0.1s)} per lighting failure 12s interval for each trial lighting. Max 4 times of trial Power on (lens cap was not opened, for the model with sliding lens cover only) 2 x {So(0.1s) – Off(0.1s)} periodically per 3 seconds, Totally 5 cycles. Turn off projector after 5 cycles. Close lens cap while projector is operating (for the model with sliding lens cover only) 2 x {So(0.1s) – Off(0.
3-3 Main Procedure No Symptom Procedure 1 No Power - Ensure the Power Cord and AC Power Outlet are securely connected - Check Lamp Cover and Interrupt Switch - Ensure all connectors are securely connected and aren’t broken - Check Lamp driver - Check LVPS - Check Main Board 2 Auto Shut Down - Check LED Status a. Temp LED Flashing Red - Check Fan - Check Main Board b. Temp LED Light Red - Check Thermal Switch - Check Vents - Check Main Board c.
No Symptom Procedure 5 Mechanical Noise - Check Color Wheel - Check Fan Module 6 Line Bar / Line Defect - Sometimes it’s because of the DMD Chip and the DMD Board did not assemble properly - Check DMD Board - Check DMD Chip - Check Main Board 7 Image Flicker - Do “Reset” of the OSD Menu - Ensure the Signal Cable and Source work as well - Check Lamp Module - Check Color Wheel - Check DMD Board - Check Main Board 8 Color Abnormal - Do “Reset” of the OSD Menu - Adjust Color Wheel Index - Check Ma
No Symptom Procedure 12 Remote Control / Control Panel Failed - Remote Control a. Check Battery b. Check Remote Control c. IR Receiver - Control Panel a. Check FPC b. Check Keypad c.
No Symptom Procedure 15 Forgetting Password (adminstrator Password) - An unique Universal Password which is printed on the Security Card. This unique password is a back door of Administrator Password which will be accepted by projector anytime no matter what the Administrator Password is. - How to get the Universal Password? (1) Click the “AcerSNID” (2) Input SNID number.(SNID number is on the Security Card) (3) Click“Calculate”.Then the Universal Password will ap -pear.
Chapter 4 Function Test & Alignment Procedure 4-1 Test Equipment Needed - IBM PC with XGA resolution and Wireless Network Card - DVD player with Multi-system (NTSC/PAL/SECAM), equipped “Component”, “S-Video” , “Composite” and "HDMI". - HDTV Source (480P, 720P, 1080P) - Minolta CL-100 - Quantum Data 802B or CHROMA2327 (Color Video Signal & Pattern Generator) - After changing parts, check the information below. 4-2 Service Mode 1. Turn on the projector and input the signal 2.
4-4 Test Condition - Circumstance brightness: Dark room less than 5.0 lux. - Inspection distance: 1.8 M~2.5 M functional inspection. - Screen size: 60 inches diagonal - After repairing each P1166 / P1266 / P1266i / P1166P / P1266P, the unit should be run-in (refer to the table below) Symptom Normal repair NFF Auto shut down Run-in Time 2 hours 4 hours 6 hours - Get into Burn-In Mode * Cycle setting is based on the defect symptoms. ie: If it is NFF, the run-in time is 4 hours.
4-5 Test Inspection Procedure Charge parts Update Main Board Firmware Version Update v v Color Wheel Index v Color Wheel Lamp Module Lamp Driver EDID v v Reset lamp hour v OSD Reset v EDID v Re-write Lamp Hour Usage v Default Language Reset v v v v Waveform Download v Note: If Color appears abnormal after changing Main Board Module, please do Color Wheel index adjustment.
total pixel number of pixel clock in one line period. (2) Select "Tracking" function and use right or left arrow key to adjust the value to minimize video flicker. - Adjust Resync or Frequency/Tracking/H. Position/V. Position to the inner screen. Inspection item - Eliminate visual wavy noise by Rsync, Frequency or Tracking selection. - Check if there is noise on the screen. - Horizontal and vertical position of the video should be adjustable to the screen frame.
3. Blemish (Dark) Procedure - Test equipment: video generator. - Test signal: analog ������������������ 1024 x 768@60Hz���. - Test Pattern: blue 60 Inspection item - Dark blemish check. (dirty) Criteria - It is acceptable to have four ���������������� dark blemish at most����������������������� on blue 60 pattern. - Ref. the Defect specification table Blue 60 Note: The defect criteria follows TI specification. 4.
6. Focus test Procedure - Test equipment: video generator. - Test signal: analog ��������������� 1024 x 768@60Hz - Test Pattern: full screen or MEME Sony Inspection item - Focus check Criteria - From screen 1.95 M via visual to check the focus, look at the entire Full screen screen, focus shall be clear, crisp, and sharp over the entire surface of the display pattern. (Blur word on one of the corner after adjustment is acceptable.
(the unidentified color levels on both left and right sides should not over 8 color levels.) - Gray level should not have abnormal color or heavy lines. - The PC mode functionally sure be workable include support format with frequency and auto detected functional will be workable 4-7 PC calibration Procedure - Test equipment: video generator - Once main board is changed, PC calibration should be done as well.
4-8 Defect specification table Order Symptom Pattern Black pattern 1 Bright pixel ( dots) 2 Dark pixel(dots) White pattern 3 Unstable pixel (dots) Any pattern 4 Adjacent dark pixel (dots) Any pattern 5 Dark blemish (Dirty) Blue 60 pattern 6 Bright blemish (Dirty) Gray 30 pattern 7 Bright dot on frame Black pattern ( IRE=O) Criteria A+B=0 A+B=6 A+B=1 A+B=0 A+B=4 (diameter <1/2 inch) A+B=4 (diameter <1/2 inch) 2 4-9 Video Performance 1.
2. S-Video Procedure - Test equipment: DVD player - Test signal: S-Video Inspection item - Video performance test Inspection Distance - 1.8 M ~2.5 M Criteria - Check any abnormal color, line distortion or any noise on the screen. - Check the sound from speakers. 3. HDTV/ Component Procedure - Test equipment: DVD player - Test signal: YCbCr/YPbPr Inspection item - HDTV performance test Inspection Distance - 1.8 M ~2.
4-10 Optical Performance Measure Inspection Condition - Environment luminance: 5 Lux - Product must be warmed up for 3 minutes - Distances from the screen: 1.95 M - Screen Size: 60 inches diagonal 1. Test equipment Procedure - Get into service mode: Press "Power→Left→ Left→Menu". - Select ��������� "�������� RD menu�" - Select ������������� "������������ Spoke test��"� 2. Brightness Procedure - Full white pattern - Use CL100 to measure brightness values of P1~P9.
Note: P 5=center of white image Criteria B5=center of black image. ��•���������������������������� ��������������������������� 1400: 1 ������������������� (for P1166 / P1266) 1900: 1 (for P1266i / P1166P / P1266P) 4. Uniformity Procedure Full black pattern - Full white pattern - Use CL100 to measure brightness values of P1~P9 (see image: full white). - Follow the Uniformity formula to calculate average values. ☼ Uniformity Formula ANSI Uniformity = Avg.
Acoustic - High pitch sound from cooling fan and color wheel is unacceptable. 2.
4-12 LAN and Wireless Function Test (only for P1266i) 1. Write down Projector ID and Server IP - Plug in power cord to the projector and connect PC with projector by RJ45 cable. - Turn on the projector. - Write down the Projector ID: "8948" and Server IP address: 192.168.100.10 2. Local ������������������ Area Setting - Right click the "Local area connection", then choose "Properties". - Double click "Internet protocol(TCP/IP)".
- Modify the IP address to 192.168.100.12, and modify Subnet mask to 255.255.255.0. Note: The HOST ID (192.168.100.XXX) of PC IP address must be different from the Server IP address written down in step 1. - Click "OK". - Click "Close" to quit the setting screen. 3. Read Projector Information - Execute "Internet Explorer". - Visit the wireless card: http://192.168.0.100/. - Click "Download Acer eProjection Management", then we will download the "Acer Projector Gateway" file.
4. Acer Projector Gateway Installation - Double click "Acer.exe" file. - Click "Next". - "Empowering Technology - Acer eProjection Management" and "Login - AcerProjectorGateway" will appear on the sreen, the Installation complete. 5. LAN Function Test - In "Projector ID or Supervisor Password" item, key in "8948" you have written down in step 1. - Click "OK". - The LAN Function should be OK if the projector projects PC signal.
5. Wireless Network Function Test - Unplug LAN Cable from Projector and PC. - Right click "Wireless Network Connection", then choose "View Available Wireless Networks". - "Wireless Network Connection" picture will appear on the screen, then double click "AcerProjectorGateway" to connect PC with wireless network. - Double click "Acer Projector Gateway".
Chapter 5 Firmware Upgrade 5-1 Equipment Needed Software : (DDP 2230- USB) - DLP Composer - Firmware - 8M Flash (8M flash has to put in PC and set right path in 5-4 step 5) Note: Befrore firmware upgrade, extract 8M flash file to DLP composer fliles .( according to 5-4 step 1) Hardware : - Projector - Power cord (42.53506G002) - USB Cable (42.87304G001) - PC or Laptop Note: The FW upgrade procedure for P1166 / P1266 / P1266i / P1166P / P1266P is the same. Here we take P1266 as an example.
5-2 DLP Composer Lite Setup Procedure 1. Choose "DLP Composer Lite V7.1 Setup" Program. 2. Click "Next". 3. Read License Agreement. -C hoose I accept and agree to be bound by all the terms and conditions of this License Agreement. 4. Click "Next". 5. Click "Next".
6. Click Next. 7. Click Next. 8. Writing system registry values. 9. Click Finish.
5-3 USB Driver Upgrade Procedure 1. set up - Plug in Power cord to projector. - Link PC USB port and projector USB port by USB Cable. 2. Execute Program (1) (1) F ound new hardware wiszard will be appearred on the screen. (2) Select Install the software automatically (Recommended). (2) (3) Then click Next. (3) 3. Finish - Click Finish to end the installation. Note: If you have installed the USB driver, there is no need to perform this action.
5-4 Firmware Upgrade Procedure 1. Unzip "8M flash.rar" to "DLP Composer Lite v7.1 Setp" files. 2. Set-up - Hold on "Power" button and plug in power cord while holding on "Power". - Once the Lamp LED and the Temp LED light on Red, plug in USB cable into the projector and link to the USB port of PC. Note: The system fan and the light will not opeate. 3. Execute the "DLP Compose(TM) Lite" file. 4. Click "Edit", then click "Perferences". 5. Click "Library".
6. Select Edit\preferences\Communications - Choose USB". - Click OK". 7. Choose Flash Loader. - Select the item "Skip Boot Loader Area" (select 32KB) -C lick "Browse" to search the firmware file. - Select the FW file (*.img). - Click "Open".
8. Click "Reset Bus" to erase the flash memory. 9. If the firmware is ready, click start download to process the firmware upgrade. - Click "Yes" to erase the flash memory. 10. When firmware upgrade process is finished, the unit return to stand-by status. The LED power lights on and appears Red. - Unplug USB cable and power cord and replug in power cable. 11. Restart the unit and enter the service mode to check the firmware version.
5-5 Waveform Download Lamp LED Temp LED 1.Hold on the “up” button, then plug power cord in, the Power LED light on red,after about 5 seconds, it turns to blue and Temp LED will flash for 4 seconds. After that, the Temp LED and Lamp LED light on red, and Power LED lights blue. 2. Re-plug in power cord and turn on this projector. If the image is steady, the process Power LED is completed. Up Button Note: When the Lamp Driver is changed, you must download the Lamp Driver Waveform.
Chapter 6 EDID Upgrade 6-1 EDID Introduction Extended Display Identification Data is a VESA standard data format that contains basic information about a display device and its capabilities, including vendor information, maximum image size, color characteristics, factory pre-set timings, frequency range limits, and character strings for the monitor name and serial number.
6-2 Equipment Needed Software - EDID Program (Generic V0.51) - EDID File Hardware - Projector - Generic Fixture (80.00001.001) for EDID Key-in (Fixture: JP3 must be closed) - Power cord for Projector (42.53506G002) - RS-232 9 Pin Cable (pin to pin, F-M) (42.83C07G001) - Monitor - PC - VGA cable (42.87305G102) - DVI Cable (42.83N06G001) - Power adapter (47.57803G001) and power cord (42.53506G002) for fixture - Adapter HDMI(M) to DVI-D(F) (42.
6-3 Setup Procedure (VGA) Power CNN 1. Connect all ports (1) Connect P1 of Fixture with COM Port of PC/Laptop by RS232 Cable. (2) Connect P2 of Fixture with VGA port of Projector by VGA Cable. P1 P2 (3) Plug Power Adapter to Power CNN. (4) Plug Power Cord to projector. VGA Note: You must confirm that the JP3 is closed in all procedure.
6-4 EDID Key-In Procedure 1 1. Execute EDID Program (1) Click on "EDID" to execute EDID 2 program. (2) 2. Process (1) Check the COM port is COM 2" (Select the COM port which you are (1) using). (2) Click the Model button. (3) Choose the source file (3) "ACER_P1266 EDID-B.ini (*.ini)" and then open it. 3. Process (1) Key in the serial number into the 3 (1) barcode blank space. (3) (2) In Write Source Select item,select Analog. (2) (3) Click "Program" button. 4.
5 5. Finish (1) "OK" will be shown on the screen. 6. Read EDID information (1) In the Read item,select "Analog" and "Trans". (2) Please press "Read" button. 6 (2) 7. Read EDID information (1) EDID Informations will show the result.
HMDI Port 6-5 Setup Procedure (HDMI) 1. Connect all ports (1) Connect P1 of Fixture with COM Port of PC/Laptop by RS232 Cable. Power Port (2) Connect P2 of Fixture with P3 by DVI Cable. (3) Plug P4 to HDMI Port of the Projector. Power CNN (4) Plug Power Adapter to Power CNN. P2 (5) Plug Power Cord to P12660 unit. Note: Confirm JP3 is Close status.
2 2. Process (1) Check the COM port is "COM 2" (2) (Select the COM port which you are using). (1) (2) Click the "Model" button. (3) Choose the source file "ACER_P1266 EDID-B.ini" and then open it. (3) 3. Process (1) Key in the serial number into the barcode blank space. (2) In "Write Source Select" item,select 3 (1) "Digital". (3) (3) Click "Program" button. 4. Process (2) (1) "Please change the cable to Digital" (2) will be shown on the screen. (2) Please press "Ok" button.
5 5. Finish (1) "OK" will be shown on the screen. 6. Read EDID information (1) In the Read item, select "Digital" and "Trans". (2) Please press "Read" button. 6 (2) 7. Read EDID information (1) EDID Informations will show the result.
6-6 Default Language Reset (1) Hold on “Down” button then plug in the Power Cord. Note: At this moment, Power LED turns blue while Temp LED flashes in red for about 4s, then release the “Down” button.
Appendix A ASSY FAN SHIEL DING MODULE ITEM 1 2 3 4 5 6 7 PART NO. 70.8BA18GR01 61.8BA04G002 85.0A123G050 52.8BA05G001 49.8BA01G001 43.8BB01G001 85.1A323G080 41.82V10G001 DESCRIPTION ASSY FAN MODULE P1266(SERVICE) FAN SHIELDING P1166 SCREW P/F MECH M3*5 Ni LAMP BLOWER RUBBER P1266 SUNON 80*25MM AXIAL FAN (125C THERMAL SWITCH WITH BRACET SCREW PAN MECH M3*8 BLACK “GRE EMIGASKETW6*H2*L72.
ASSY FRONT COVER MODULE ITEM 1 2 3 4 5 6 PART NO. DESCRIPTION ASSY FRONT COVER MODULE 70.8BA20GR01 P1266(SERVICE) 51.8BA04G002 FRONT COVER P1166 51.87H09G001 FRONT IR LENS XD1171D 61.8BA12G001 ACER LOGO P1266 80.87M05G001 PCBA IR SENSOR BD FOR EP761 GROUNDING CABLE CLAMP 61.00079G001 FN-008 51.
ASSY TOP COVER MODULE P1166 / P1266 / P1266i / P1166P / P1266P Confidential III
ITEM PART NO. DESCRIPTION 70.8BA21GR01 ASSY TOP COVER MODULE P1266(SERVICE) 1 51.8BA16G002 KEYPAD MODULE P1166 2 51.8BA11G002 3 51.8BA12G002 ZOOM RING P1166 4 85.YA123G040 SCREW(TAPPING FLAT HEAD NI M3* 5 42.00303G011 FFC KEYPAD TO M/B 24P P=0.5 11 6 80.8BA03G001 PCBA KEYPAD BD FOR P1266 7 51.8BA18G002 KEYPAD MYLAR P1166 8 41.83F21G001 9 75.8BA04G002 ASSY TOP COVER MODULE P1166 10 51.81541G001 SUPPLY PARTS V ZOOM RING HOLDER P1166 V GASKET /W*5,H*1.
ASSY COLOR WHEEL MODULE ITEM PART NO. DESCRIPTION ASSY COLOR WHEEL MODULE 70.8BA15GR01 P1266(SERVICE) SUPPLY PARTS V 1 23.8BA19G001 COLOR WHEEL YO 6SCW R85Y37G90C 2 80.87Y04G001 3 85.1A126G040 SCREW PAN MECH M2.6*4 Ni 4 52.83615G001 COLOR WHEEL DISC RUBBER, EzPro755 5 61.83628G001 6 61.88N10G001 COLOR WHEEL HOLDER SECC,X15 7 51.
ASSY BOTTOM COVER MODULE PP1270H5350 P1166 / P1266 / P1266i / P1166P / P1266P Confidential VI
ITEM PART NO. DESCRIPTION 70.8BA14GR01 ASSY BOTTOM COVER MODULE P1266(RMA) 1 75.8BA03G002 ASSY BOTTOM COVER FOR K-LOCK P1166 2 52.8BA03G002 ELEVTOR FOOT P1166 3 51.8BA10G002 ELEVATOR FOOT PLASTIC P1166 4 61.86814G001 ELEVATOR EXTEND SPRING PD120 5 61.85913G001 ELEVATOR SPRONG SUS304 EP910 6 51.86810G071 ELEVATOR HOLDER PC+ABS C6200 E 7 51.8BA09G002 ELEVATOR PUSH BUTTON P1166 8 86.00122G015 NUT HEX M2.0*0.4P L15 Ni 9 52.8BA02G001 ADJUST FOOT P1266 10 85.
ASSY MAIN BOARD MODULE P1166 / P1266 / P1266i / P1166P / P1266P Confidential VIII
ITEM PART NO. 70.8BE06GR01 70.8BA17GR01 DESCRIPTION ASSY MAIN BOARD MODULE P1166 (SERVICE) ASSY MAIN BOARD MODULE P1266 (SERVICE) 1 80.8BA01G001 PCBA MAIN BD FOR P1266 1 80.8BE01G001 PCBA MAIN BD FOR P1166 2 51.8BA19G002 MB TOP MYLAR P1166 3 41.85E06G002 GASKET W13xH*0.35xL13xMM 4 41.82G03G003 EMI GASKET USB CONNECTOR W14* 5 41.82A03G001 BOTTOM COVER EMI GASKET LT20 6 61.8AE02G001 EMI SPRING HD71 7 51.
ASSY LAMP MODULE P1166 / P1266 / P1266i / P1166P / P1266P Confidential
ITEM PART NO. SP.8BE01GC01 1 2 3 4 5 6 7 8 9 10 23.8BA15G001 61.8BA05G002 51.8BA14G002 61.8BA01G001 61.8BA06G001 61.8BA07G001 61.8BA11G001 61.8BA08G001 61.8BA09G001 85.0A126G040 11 85.1A626G040 12 85.1A522G050 13 23.88N10G001 14 15 16 17 18 19 20 21 22 23 61.80L06G001 61.00061G001 61.8BA14G001 61.8BA15G001 61.8BA16G001 42.0043DG002 75.8BA02G002 61.86808G002 61.88T11G011 52.83F12G001 DESCRIPTION LAMP MODULE FOR PROJECTOR P1166/P1266 LAMP E20.
ASSY IO COVER MODULE ITEM PART NO. 70.8BE07GR01 70.8BA19GR01 DESCRIPTION ASSY IO COVER MODULE P1166 (SERVICE) ASSY IO COVER MODULE P1266 (SERVICE) 1 51.8BA05G002 DESCRIPTION 2 35.8BA01G002 IO COVER P1166 3 35.8BA02G001 MODEL NAME LABEL P1266 3 35.
ASSY ENGINE BOTTOM MODULE ITEM 1 2 3 4 5 6 7 PART NO. 51.88N01G001 52.88N05G001 52.85808G001 23.88N02G001 61.88N11G001 51.88N29G001 51.
ASSY LAMP DRIVER MODULE P1166 / P1266 / P1266i / P1166P / P1266P Confidential XIV
ITEM 1 2 3 4 5 6 7 8 PART NO. 42.81G01G001 42.00422G001 85.3A122G040 42.0043EG002 51.8BA08G002 75.8BA01G001 51.00138G001 85.0A123G050 DESCRIPTION CABLE W.A. 2P #20 160mm LAPS T W.A 5P 150mm LAMP DRIVER TO M SCREW CAP MECH M2*4 Ni W.A.
ASSY BOTTOM HOUSING MODULE P1166 / P1266 / P1266i / P1166P / P1266P Confidential XVI
ITEM 1 2 3 3 4 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NO. DESCRIPTION ASSY BOTTOM COVER MODULE 70.8BA10G001 P1266 70.8BA02G001 ASSY LAMP DRIVER MODULE P1266 70.8BE01G001 ASSY ENGINE MODULE P1166 70.8BA03G001 ASSY ENGINE MODULE P1266 70.8BE02G001 ASSY MAIN BOARD MODULE P1166 70.8BA04G001 ASSY MAIN BOARD MODULE P1266 ASSY FAN SHIELDING MODULE 70.8BA05G001 P1266 70.8BE03G001 ASSY IO COVER MODULE P1166 70.8BA11G001 ASSY IO COVER MODULE P1266 51.
28 85.1A326G060 29 30 31 32 33 34 35 36 37 38 85.1A323G080 41.83C01G001 41.89B02G001 41.85Y04G002 51.8BA22G001 51.8BA23G001 41.82L09G001 51.8BA24G001 52.8BA06G001 52.8BA07G001 SCREW PAN HEAD MECH M2.
ASSY ENGINE MODULE P1166 / P1266 / P1266i / P1166P / P1266P Confidential XIX
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NO. DESCRIPTION 51.8BA07G002 FOCUS RING P1266 ASSY ENGINE MODULE 70.8BA16GR01 P1266(SERVICE) 61.88N39G001 STOP MASK MG X15 81.1A126G060 SCREW PAN MECH M2.6*6 Ni 23.8BA01G001 PROJECTION LENS YM25 PROJECTION LENS RUBBER 52.88N02G002 NEW X15 ASSY COLOR WHEEL MODULE 70.8BA09G001 P1266 61.88N13G002 ROD COVER NEW SUS301 X15 61.88N14G002 ROD HOLDER SUS301 X15 YO INTEGRATING ROD FOR X15 23.88S17G002 5 (5.42*3.72MM) 61.
22 23 24 25 26 27 28 29 30 31 32 DMD Type-X 800x600 PIXEL 0.55’ XGA (FOR P1166) 61.88N15G001 DMD MASK SUS301,X15 52.88N04G002 DMD RUBBER NEW 1.3T X15 61.88N01G003 ENGINE BASE MG X15 52.88N01G001 OFF RAY RUBBER,X15 61.88N05G001 OFF RAY PLATE AL5052,X15 WASHER FLAT 7*3.1*0.8t PC PIN87.FL030G008 GOOD WS-1M SCREW PAN MECH M2.6*6 Ni 85.1A526G060 NYLOK 41.89C01G001 EMI TAPE(??) L45*W30 ENGINE LIGHTCUT MYLAR 51.8BA26G001 P1266 41.82V02G001 EMI TAPE W 30*L30MM PD120 48.
D.C.
ITEM PART NO. 1 70.8BA01G001 1 70.8BE04G001 2 70.8BA06G001 SP.8BE01GC01 3 4 5 6 7 8 70.8BE05G001 70.8BA08G001 51.8BA06G002 85.1A323G080 61.00018G002 85.005AGG408 DESCRIPTION ASSY BOTTOM HOUSING MODULE P1266 ASSY BOTTOM HOUSING MODULE P1166 ASSY FRONT COVER MODULE P1266 LAMP MODULE FOR PROJECTOR P1166/P1266 ASSY LAMP MODULE P1266 ASSY TOP COVER MODULE P1266 LAMP COVER P1166 SCREW PAN MECH M3*8 BLACK LOCK SCREW PAN MECH M3*8.5-3.
Appendix B I.
II.
Appendix C RS232 function command summary table General command type (Projector “receives” commands) No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Code (character) OKOKOKOKOK * 0 IR 001 * 0 IR 002 * 0 IR 004 * 0 IR 006 * 0 IR 007 * 0 IR 008 * 0 IR 009 * 0 IR 010 * 0 IR 011 * 0 IR 012 * 0 IR 013 * 0 IR 014 * 0 IR 015 * 0 IR 016 * 0 IR 017 * 0 IR 018 * 0 IR 019 * 0 IR 020 * 0 IR 021 * 0 IR 022 * 0 IR 023 * 0 IR 024 * 0 IR 025 * 0 IR 026 * 0 IR 027 * 0 IR 028 * 0 IR
No 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Code (character) * 0 IR 034 * 0 IR 035 * 0 IR 036 * 0 IR 037 * 0 IR 040 * 0 IR 041 * 0 IR 042 * 0 IR 043 * 0 IR 044 * 0 IR 045 * 0 IR 046 * 0 IR 047 * 0 IR 048 * 0 IR 049 * 0 IR 050 Function feature Video: Sharpness adjustment Query Model name Query Native display resolution Query company name Aspect ratioL.