SERVICE MANUAL X1161/X1261/X1161A/X1161N/X110/H5360 Date Revise Version Description 2009.05.22 V1.0 Initial Issue 2009.06.25 V2.0 Modify Chapter 5 2009.08.06 V3.0 1. Add X1161’s extended models: X1161A, X1161N,X110 2. Update Engineering Spec. of Chapter 1 3. Modify Chapter 4 2009.09.16 V4.0 1. Add X1261’s extended models: H5360 2. Update Engineering Spec. of Chapter 1 3. Modify Chapter 4 Copyright September, 2009 SI : TSE: All Rights Reserved P/N: 36.
Preface This manual is applied to X1161/X1261/X1161A/X1161N/X110/H5360 projection system. The manual gives you a brief description of basic technical information to help in service and maintain the product. Your customers will appreciate the quick response time when you immediately identify problems that occur with our products. We expect your customers will appreciate the service that you offer them. This manual is for technicians and people who have an electronic background.
X1161/X1161A/X1161N/X110/X1261/H5360 Comparison List Models H5360 X1261 X1161 X1161A X1161N X110 NAME LABEL 35.8ER02H001 35.8CQ03H001 35.8CP02H001 35.8CP07H001 35.8CP05H001 35.8CP10H001 MAIN BOARD 70.8ER17GR01 70.8CQ09GR01 70.8CP25GR01 70.8CP27GR01 70.8CP29GR01 70.8CP28GR01 DMD CHIP 48.8ER01G001 48.8CQ01G003 48.8EH01G001 IO COVER 70.8ER18GR01 70.8CQ08GR01 70.8CP23GR01 ENGINE 70.8ER15GR01 70.8CQ07GR01 70.8CP22GR01 Parts SPEAKER 49.8CQ01G001 N/A LAMP BLOWER 49.
Table of Content Chapter 1 Introduction Highlight 1-1 Compatible Mode 1-5 Product Overview 1-9 Chapter 2 Disassembly Process & Assembly Process Equipment Needed & Product Overview 2-1 Disassemble Lamp Cover Module 2-2 Disassemble Lamp Module 2-2 Disassemble Top Cover Module 2-3 Disassemble Top Shielding 2-3 Disassemble Front Cover and IR Sensor Board 2-4 Disassemble Main Board Module an
Assemble Bottom Shielding 2-17 Assemble Interrupt Switch 2-17 Assemble Lamp Driver Module 2-18 Assemble LVPS Module 2-19 Assemble Blower 2-19 Assemble System Fan Module 2-20 Assemble Focus Ring 2-21 Assemble Zoom Ring 2-21 Assemble DMD Chip and DMD Board 2-22 Assemble Color Wheel Module 2-22 Assemble Engine Module 2-23 Assemble IO Cover and Main Board Module 2-23
Calibration 4-7 Video Performance 4-9 Optical Performance Measure 4-10 Others 4-12 Chapter 5 Firmware Upgrade Equipment Needed 5-1 DLP Composer Lite Setup Procedure 5-2 USB Driver Upgrade Procedure (for X1161 only) 5-4 Firmware Upgrade Procedure 5-5 Waveform Download 5-8 Chapter 6 EDID Upgrade EDID Introduction 6-1 Equipment Needed 6-2 Setup Procedure (VGA)
Chapter 1 Introduction 1-1 Highlight No Item Description 1 Dimensions (W x H x D) ● 268 mm x 192 mm x 80 mm 2 3 Weight Tilt Angle 4 Power Supply 5 Keystone correction 6 Cooling system 7 Brightness ● <4.9 lbs ● 2.
No Item 8 Contrast 9 Uniformity 10 Throw ratio 11 Audio 12 Projection lens 13 Lamp life 14 System controller 15 Lamp housing Description ● Engineering spec: For X1161/X1161N/X1161A/X110: • 2500: 1 Full White with full power / full Black with eco power (Minimum; projection lens at tele mode) • 3600: 1 Full White with full power / full Black with eco power (Typical; projection lens at tele mode) For X1261: • 2100: 1 Full White with full power / full Black with eco power (Minimum; projection
No Item 16 TI DMD 17 Number of active dots 18 Color wheel 19 Lamp 20 Video compatibility Description ● TI DMD 0.55” 12° 2xLVDS S450 SVGA Digital Mirror Device (for X1161/X1161N/X1161A/X110) ● TI DMD 0.55” 12° 2xLVDS S450 XGA Digital Mirror Device (for X1261) ● TI DMD 0.
No 21 Item Terminal Description ● For X1161/1161A/X110: • VGA In * 1: One D-Sub 15-Pin Female Connector for PC input and analog Data ( Component i/p, HDTV, RGB Sync) • S-video * 1: One Mini DIN 4-Pin connector for S-Video Input Connector • Composite * 1: One RCA Jack for Composite Video Input Connector • USB * 1: One Type-B USB support F/W up-grade and reserve remote Page-Up and Page-Down function ● For X1161N: • VGA In * 1: One D-Sub 15-Pin Female Connector for PC input and analog Data ( Component i/p,
No Item 22 Input signal spec. 23 Temperature 24 Maximum Humidity Description ● Hsync Frequency 30~ 100 kHz ● Vsync Frequency 50~ 85 Hz ● Video Signal RGB (PC) • Analog RGB 0.7Vp-p, 75 ohm, Separate TTL H,V Sync • Analog RGB 1Vp-p, 75 ohm, Sync. On Green signal • Analog RGB 0.7Vp-p, 75 ohm, Composite TTL Sync. ● Video • Composite video 1Vp-p,75 ohm • S-video Luminance 0.714Vp-p, 75 ohm • Chrominance 0.
Compatibility XGA SXGA QuadVGA SXGA+ UXGA Power Mac G4 PowerBook G4 i Mac DV(G3) Resolution V.Frequency [Hz] H.Frequency [KHz] 1024 x 768 1024 x 768 1024 x 768 1024 x 768 1152 x 864 1152 x 864 1152 x 864 1280 x 1024 1280 x 1024 1280 x 1024 1280 x 1024 1280 x 960 1280 x 960 1400 x 1050 1600 x 1200 640 x 480 800 x 600 1024 x 768 1152 x 870 1280 x 960 640 x 480 640 x 480 800 x 600 1024 x 768 1152 x 870 1280 x 960 1024 x 768 60 70 75 85 70 75 85 60 72 75 85 60 75 60 60 66.6(67) 60 60 75 75 60 66.
Compatibility modes (VGA Analog) (for H5360) Compatibility Resolution (1) VGA Analog - PC Signal VGA SVGA XGA SXGA QuadVGA SXGA+ UXGA PowerBook G4 i Mac DV(G3) 640 x 480 640 x 480 640 x 480 640 x 480 640 x 480 800 x 600 800 x 600 800 x 600 800 x 600 800 x 600 800 x 600 1024 x 768 1024 x 768 1024 x 768 1024 x 768 1024 x 768 1152 x 864 1152 x 864 1152 x 864 1280 x 1024 1280 x 1024 1280 x 1024 1280 x 1024 1280 x 960 1280 x 960 1400 x 1050 1600 x 1200 640 x 480 640 x 480 800 x 600 1024 x 768 1152 x 870
Compatibility Resolution (2) VGA Analog - Extended Wide timing 1280 x 768 1280 x 768 1280 x 768 WXGA 1280 x 720 1280 x 800 1366 x 768 WXGA+ 1440 x 900 WSXGA+ 1440 x 900 Horizontal scan rate Vertical scan rate Max. pixel rate V.Frequency [Hz] H.Frequency [KHz] 60 75 85 60 60 60 60 60 47.8 60.3 68.6 44.8 49.6 47.71 55.9 65.3 30k-100kHz 50-85Hz 170MHz Note: If the Compatibility modes supportive signal is different from User's Manual, please refer to User’s Manual.
1-3 Product Overview Projector Outlook Front /Upper side Item Description Item Description 1 Ventilation (inlet) 6 Lens cap 2 Ventilation (outlet) 7 Power button 3 Remote control receivers 8 Remote control 4 Focus ring 9 Zoom lever 5 Zoom lens 10 Horn X1161/X1261/X1161A/X1161N/X110/H5360 Confidential 1-
Rear side (for X1161/X1261/X1161A/X1161N/X110) Item Description Item Description 1 Power socket Below items are for X1261 only: 2 KensingtonTM lock port 4 S-Video input connector 3 PC analog signal/HDTV/component video input connector (VGA IN 1 or VGA IN) 5 Composite video input connector Below items are for X1161/X1161A/X110 only: 6* PC analog signal/HDTV/component video input connector (VGA IN 2) 4 S-Video input connector 7 RS232 connector 5 Composite video input connector 10 USB
Rear side (for H5360) Item Description Item Description 1 Power socket 6 YPbPr input connector 2 KensingtonTM lock port 7 S-Video input connector 3 RS232 connector 8 Composite video input connector 4 PC analog signal/HDTV/component video input connector (VGA IN 1 or VGA IN) 9 Audio input connector 5 HDMI connector X1161/X1261/X1161A/X1161N/X110/H5360 Confidential 1-11
Remote Control and Control Panel Layout X1161/X1261/X1161A/X1161N/X110/H5360 Confidential 1-12
Item 1 2 Icon Function Remote control receiver POWER 3 MENU 4 5 KeyPad 0~9 KeyPad 0~9 6 RESYNC 7 FREEZE 8 KEYSTONE 10 11 Four directional select keys ZOOM SOURCE 12 HIDE 13 Empowering key 9 Description Receives signals from remote control. Refer to the “Turning the Projector On/Off” section. • Press “MENU” to launch the Onscreen display (OSD) menu, back to the previous step for the OSD menu operation or exit the OSD menu. • Confirm your selection of items.
Getting Started Connecting the Projector Item Description Item Description 1 Power cord 6 S-Video cable 2 VGA cable 7 Audio cable jack/jack 3 Composite video cable 8 Audio cable jack/RCA 4 RS232 cable 9 USB cable Note: To ensure the projector works well with your computer, please make sure the timing of the display mode is compatible with the projector.
System Block Diagram (for X1161/X1161A/X110) X1161/X1261/X1161A/X1161N/X110/H5360 Confidential 1-15
System Block Diagram (for X1261) X1161/X1261/X1161A/X1161N/X110/H5360 Confidential 1-16
System Block Diagram (for H5360) X1161/X1261/X1161A/X1161N/X110/H5360 Confidential 1-17
Bottom Cover Dimension X1161/X1261/X1161A/X1161N/X110/H5360 Confidential 1-18
Chapter 2 Disassembly & Assembly Process 2-1 Equipment Needed & Product Overview 1. Screw Bit (+): 105 2. Screw Bit (+): 107 3. Screw Bit (-): 107 4. Hex Sleeves 5mm 5. Long Nose Nipper 6. Tweezers 7. Projector * Before you start: This process is protective level II. Operators should wear electrostatic chains. * Note: - If you need to replace the Main Board, you have to get into Service Mode and record the lamp usage hour, please refer to section 2-21.
2-2 Disassemble Lamp Cover Module 1. Loosen 2 screws (as red circle) on the Lamp Cover. 2. Disassemble the Lamp Cover Module. 2-3 Disassemble Lamp Module 1. Loosen 2 screws (as red circle) on the Lamp Module. 2. Take off the Lamp Module.
2-4 Disassemble Top Cover Module 1. Unscrew 2 screws (as red circle) from the Bottom Cover. 2. Remove the Top Cover Module. Note: - When you remove the Top Cover, take care the 6 tenons (as green square). 2-5 Disassemble Top Shielding 1. Unscrew 5 screws (as red circle) to disassemble the Top Shielding.
2-6 Disassemble Front Cover and IR Sensor Board 1. Unplug 1 connector (as yellow square). 2. Press two sides (as red arrows point) to unfasten 2 tenons (as green square). 3. Remove the Front Cover. 4. Tear off the mylar (as blue square). 5. Unscrew 2 screws (as red circle). 6. Remove the IR Sensor Board and IR Cap.
2-7 Disassemble Main Board Module and IO Cover Module 1. Tear off 3M tape (as green square). 2. Unplug 6 connectors (as yellow square). 3. Unscrew 2 screws (as red circle). Please refer to the table as below for details of each connector.
Male Connector on Main Board Item The key feature D Photo Sensor Compose of Red/Black/White Wire and Black wire tube (3 pin) E IR Compose of Red/Black/Whit Wire and Black wire tube (3 pin) F Speaker (for X1261/H5360) Compose of Red/Black Wire and Black wire tube (2 pin) Figure 4. Unplug 1 connector (as blue square). 5. Disassemble the Main Board Moudle. 6. Unscrew 2 screws (as green circle).
7. Unscrew 4 hex screws (as blue circle). 8. Separate the Main Board and IO Cover Module. IO Cover NOTE: Circuit boards > 10 cm² has been highlighted with the yellow rectangle as above image shows. Please detach the Circuit boards and follow local regulations for disposal. 2-8 Disassemble Engine Module 1. Tear off EMI Gasket (as green square). 2. Unscrew 4 screws (as yellow circle) to disassemble the Engine Module.
2-9 Disassemble Color Wheel Module 1. Unscrew 2 screws (as red circle) to disassemble the Color Wheel Module. 2. Unscrew 1 screw (as blue circle) to disassemble the Photo Sensor Board from the Color Wheel Module. Note: - Avoid touching the glass parts of Color Wheel. 2-10 Disassemble DMD Chip and DMD Board 1. Unscrew 2 screws (as red circle) to disassemble the Heat Sink and DMD Module. 2. Rotate the screw (as yellow circle) 180° counterclockwise to disassemble the DMD Board and DMD Chip.
2-11 Disassemble Zoom Ring 1. Unscrew 2 screws (as red circle) to disassemble the Zoom Ring and Zoom Ring Fixed Holder. Zoom Ring Zoom Ring Fixed Holder 2-12 Disassemble Focus Ring 1. Unscrew 3 screws (as red circle) to disassemble the Focus Ring.
2-13 Disassemble System Fan Module 1. Unscrew 3 screws (as red circle) to disassemble the Fan Module. 2. Tear off the EMI tape (as green square). 3. Disassemble the System Fan Module. 4. Unscrew 4 screws (as blue circle) to separate System Fan and Fan Shielding. Note: - Take the Fan Module as the right gesture.
2-14 Disassemble Blower 1. Unscrew 3 screws (as red circle). 2. Disassemble the Blower. 2-15 Disassemble LVPS Module 1. Unplug 2 connectors (as yellow square). 2. Unscrew 6 screws (as red circle). 3. Disassemble the LVPS Module and the AC Inlet Bracket. 4. Unplug 1 connector (as green square). NOTE: Circuit boards > 10 cm² has been highlighted with the yellow rectangle as above image shows. Please detach the Circuit boards and follow local regulations for disposal.
2-16 Disassemble Lamp Driver Module 1. Unscrew 1 screw (as red circle) to disassemble the Lamp Driver Module. 2. Unscrew 2 screws (as blue circle). 3. Unplug 3 connectors (as green square) to disassemble the cables from Lamp Driver Module. 4. Unscrew 4 screws (as yellow circle) to disassemble the Lamp Driver Module and Lamp Driver Holder. NOTE: Circuit boards > 10 cm² has been highlighted with the yellow rectangle as above image shows.
2-17 Disassemble Interrupt Switch 1. Unfasten 2 tenons (as green square) to disassemble the Interrupt Switch. Interrupt Switch 2-18 Disassemble Bottom Shielding 1. Tear off the EMI tapes (as yellow square). 1. Unscrew 2 screws (as red cricle) to disassemble the Bottom Shielding.
2-19 Disassemble Speaker (for X1261/H5360) 1. Unfasten 2 tenons (as green square) as blue arrows point to disassemble the Speaker. 2-20 Rod Adjustment 1. Environment Adjustment - The distance between the engine and the screen is 2.38 M. - This process should be done at a dark environment (under 2 Lux). 2. Procedure Adjustment - Change the screen to "white screen". - Adjust the screws by using the rod on the engine module to readjust the image.
3. Abnormal image inspection - I t should not have any abnormal color at the frame of the image by estimating through the eyes. Note: - To avoid over adjusting the rod. - After the opreation, please use the glue to fix the screws. 2-21 Re-write System and Lamp Usage Hour 1. Get into Service Mode - Press "Power", "Left", "Left" and "Menu" buttons sequentially to get into Service Mode. 2. Get into Other Settings Mode - Use "Up" or "Down" buttons to select "Other Settings", then press "Menu" button. 3.
4. Re-write Lamp Hours (Full power mode) - Select "Lamp Hours Adjust" and use "Left" or "Right" buttons to re-write the "Lamp Hours (full)". 5. Re-write Lamp Hours (ECO mode) - Select "Lamp Hours" and use "Left" or "Right" buttons to re-write the "Lamp Hours (low)". 6. Exit Service Mode - Use "Up" or "Down" buttons to select "Exit", press "Menu" button to exit the Service Mode. Note: left key = decrease System/Lamp hour right key =increase System/Lamp hour 2-22 Assemble Speaker (for X1261/H5360) 1.
2-23 Assemble Bottom Shielding 1. Screw 2 screws (as red circle) to assemble the Bottom Shielding. 2. Stick the EMI tapes (as yellow square). 2-24 Assemble Interrupt Switch 1. Fasten 2 tenons (as green square) to assemble the Interrupt Switch.
2-25 Assemble Lamp Driver Module 1. Screw 4 screw (as yellow circle) to assemble the Lamp Driver Module and Lamp Driver Holder. 2. Plug 3 connectors (as green square) to assemble the cables on Lamp Driver Module. 3. Screw 2 screws (as blue circle). 4. Screw 1 screw (as red circle) to assemble the Lamp Driver Module.
2-26 Assemble LVPS Module 1. Plug 1 connector (as green square). 2. Assemble the LVPS Module and the AC Inlet Bracket. 3. Screw 6 screws (as red circle). 4. Plug 2 connectors (as yellow square). 2-27 Assemble Blower 1. Assemble the Blower. 2. Screw 3 screws (as red circle). .
2-28 Assemble System Fan Module 1. Screw 4 screws (as blue circle) to assemble System Fan and Fan Shielding. 2. Assemble the System Fan Module. 3. Stick the EMI tape (as green square). 4. Screw 3 screws (as red circle) to assemble the Fan Module.
2-29 Assemble Focus Ring 1. Screw 3 screws (as red circle) to assemble the Focus Ring. 2-30 Assemble Zoom Ring 1. Screw 2 screws (as red circle) to assemble the Zoom Ring and Zoom Ring Fixed Holder.
2-31 Assemble DMD Chip and DMD Board 1. Rotate the screw (as yellow circle) 180° clockwise to assemble the DMD Board and DMD Chip. 2. Screw 2 screws (as red circle) to assemble the Heat Sink and DMD Module. Note: - Avoid touching the DMD Chip. - Pay attention the fixed position when assembling the DMD Chip. 2-32 Assemble Color Wheel Module 1. Screw 1 screw (as blue circle) to assemble the Photo Sensor Board on the Color Wheel Module. 2.
2-33 Assemble Engine Module 1. Screw 4 screws (as yellow circle) to assemble the Engine Module. 2. Stick the EMI Gasket (as green square). 2-34 Assemble IO Cover and Main Board Module 1. Assemble the IO Cover and Main Board Module. 2. Screw 4 hex screws (as blue circle).
3. Screw 2 screws (as green circle). 4. Assemble the Main Board Module. 5. Plug 1 connector (as blue square). 6. Screw 2 screws (as red circle). 7. Plug 6 connectors (as yellow square). 8. Stick 3M tape (as green square) on the Main Boad Module.
2-35 Assemble IR Sensor Board and Front Cover 1. Assemble the IR Sensor Board and IR Cap. 2. Screw 2 screws (as red circle). 3. Stick the mylar (as blue square). 4. Assemble the Front Cover. 5. Press two sides (as red arrows point) to fasten 2 tenons (as green circle). 6. Plug 1 connector (as yellow square).
2-36 Assemble Top Shielding 1. Screw 5 screws (as red circle) to assemble the Top Shielding. Note: Avoid pressuring the Speaker cable (as yellow square) when you assemble the Top shielding. (for X1261/H5360) 2-37 Assemble Top Cover Moudle 1. Assemble the Top Cover Module. Note: Take care the 6 tenons (as green square) when you assemble the Top Cover. 2. Screw 2 screws (as red circle) on the Bottom Cover.
2-38 Assemble Lamp Moudle 1. Assemble the Lamp Module. 2. Tighten 2 screws (as red circle) on the Lamp Module. 2-39 Assemble Lamp Cover Module 1. Assemble the Lamp Cover Module. 2. Tighten 2 screws (as red circle) on the Lamp Cover.
Chapter 3 Troubleshooting 3-1 LED Lighting Message Message Power LED Red Blue Flash ON to OFF 100ms -- Standby V -- Power button ON -- V Lamp retry -- Input Power Plug Power off (Cooling state) Power button OFF: Cooling completed; Standby Mode 0.5 second H(ON), 0.5 second L(OFF) flashing V 0.5 second H(On), 0.5 second L(Off) flashing -- -- Error (Thermal Failure) 0.5 second H(On), 0.5 second L(Off) flashing red twice, and blue LED ON 2 second, and by returns Error (Fan lock) 0.
3-2 Main Procedure No Symptom Procedure - Ensure the Power Cord and AC Power Outlet are securely connected 1 No Power - Ensure all connectors are securely connected and aren’t broken - Check LVPS - Check Lamp Driver - Check Main Board - Check LED Status a. Thermal/Fan Failure: Quick Flashing red twice and Steady blue by returns - Check Fan - Check Main Board 2 Auto Shut Down b.
No Symptom Procedure - Ensure the Signal Cable and Source work (If you connect multiple sources at the same time, use the "Source" button switch) - Ensure all connectors are securely connected and aren’t broken 4 No Image - Check Main Board - Check DMD Board - Check DMD Chip - Check Color Wheel - Check Engine Module 5 Mechanical Noise - Check Color Wheel - Check Fan Module - Check if the Main Board and the DMD Board are assembled properly 6 Line Bar/Line Defect - Check Main Board - Check DMD Boa
No Symptom Procedure - Ensure the projection screen without dirt - Ensure the projection lens is clean 9 Poor Uniformity/ Shadow - Ensure the Brightness is within spec - Check rod alignment - Check Engine Module - Ensure the projection screen without dirt - Ensure the projection lens is clean 10 Dead Pixel/Dust (Out of spec.
No Symptom Procedure - An unique Universal Password which is printed on the Security Card. This unique password is a back door of Administrator Password which will be accepted by projector anytime no matter what the Administrator Password is. - If you forget the Password, please do the following steps to get the Universal Password: (1) Click the "AcerSNID" (2) Input SNID number. (SNID number is on the Security Card) 15 Forgetting Password (administrator Password) (3) Click "Calculate".
Chapter 4 Function Test & Alignment Procedure 4-1 Test Equipment Needed - IBM PC with SVGA/XGA resolution - DVD player with Multi-system, equipped "Component", "S-Video","Composite" and "HDMI". - HDTV Source (480P, 720P, 1080i, 1080P) - Minolta CL-100 - Quantum Data 802B or CHROMA2327 (Color Video Signal & Pattern Generator) 4-2 Service Mode 1. Turn on the projector 2.
4-4 Test Condition - Circumstance brightness: Dark room less than 2.0 lux. - Inspection distance: 1.8 m~2.5 m functional inspection. - Screen size: 60 inches diagonal. - After repairing each unit, it should be Run-in (refer to the below table). Symptom Normal repair NFF Auto shutdown Run-in Time 2 hours 4 hours 6 hours - Get into Burn-In Mode * Cycle setting is based on the defect symptoms. ie: If it is NFF, the run-in time is 4 hours. You have to set the lamp on for 50 min.
Defect specification table Order 1 Symptom Bright pixel (dots) Pattern Gray 10 pattern Criteria A+B≤ 1 2 Dark pixel (dots) White pattern A+B ≤ 6 3 Bright blemish Gray 15 pattern A+B ≤ 10 4 Dark blemish Blue 60 pattern A+B ≤ 10 5 Bright dot on frame Gray 10 pattern ≤1 6 Unstable pixel White & Black pattern A+B ≤ 1 7 Adjacent dark pixel White & Black pattern A+B = 0 4-5 Test Inspection Procedure Change parts Update Main Board Firmware Version Update v v Color Wheel Index v
4-6 PC MODE Note: - When getting into function test, adjust the zoom ring and focus ring to guarantee the image maximum and clearest, then start to test. - Test signal: analog 800 x 600 @60Hz (for X1161); analog 1024 x 768 @60Hz (for X1261); analog 1280 x 720 @60Hz (for H5360). - We take X1261 for example here. 1.
- Test signal: 1024 x 768 @60Hz - Test Pattern: Gray 10 Inspection item - Bright pixel check Criteria - ���������������������������������������������� Bright pixel should be no more than 1 under gray 10 pattern. - Adjacent pixels are unacceptable. - Ref. Defect specification table Gray 10 3.
- Ref. Defect specification table 6. Focus test Procedure - Test equipment: video generator - Test signal: analog 1024 x 768 @60Hz - Test pattern: Full screen Inspection item - Focus check Criteria - From screen 2.38 M via visual to check the focus, look at the entire screen, focus shall be clear, crisp, and sharp over the entire surface of the display pattern. (Blur word on one of the corner after adjustment is acceptable. However, the word should at least be recognizable.
include support format with frequency and auto detected functional will be workable. 4-7 Calibration 1. PC Calibration Procedure - Test equipment: video generator - Once Main Board is changed. PC Calibration should be done as well. (1) Test signal analog: 1024 x 768 @60Hz (2) Test Pattern: White (up) Black (down) - Note (1) Calibration pattern should be in full screen mode.
(1) Calibration pattern should be in full screen mode. (2) Please press "Power", "Left", "Left" and "Menu" buttons sequentially to get into Service Mode. (3) Choose "Analog Settings", press “Menu” button to access "Video Calibration for" correction in Service Mode. Choose “Exit” to leave the Service Mode. Check pattern - Test signal: 480i - Test pattern: In focus II or 64 grey RGBW * After finishing ADC adjustment, check 64 gray RGBW pattern.
4-8 Video Performance 1. CVBS Procedure - Test equipment: DVD player - Test signal: CVBS Inspection item - Video performance test Inspection Distance - 1.8 M ~2.5 M Criteria - Check any abnormal color, line distortion or any noise on the screen. Motion video 2. S-Video (for X1161/X1161A/X110/X1261/H5360) Procedure - Test equipment: DVD player - Test signal: S-Video Inspection item - Video performance test Inspection Distance - 1.8 M ~2.
- Adjust the volume to maximum by using the remote controller. - Check the sound from speaker. - Check if the "mute" is normal. 5. HDMI Test (for H5360) Procedure - Test Signal : 720p,1080i - Test Pattern : Any Pattern - Equipment: DVD Player with HDMI output Inspection item - HDMI Test Criteria - Ensure the image and audio are well performed and the color can not discolor.
2. Brightness Procedure - Full white pattern - Use CL100 to measure brightness values of P1~P9. - Follow the brightness formula to calculate brightness values. ☼ Brightness Formula Criteria Avg. (P1~P9)*1.1m2 Full white pattern ● 1100 ANSI lumen 3.
4-10 Others 1. Function Inspection General - All OSD functions must be checked for functionality. When OSD menu is displayed, there shall be no visible peaking, ringing, streaking, or smearing artifacts on the screen. Factory Default - The factory settings (with appropriate centering, size, geometry distortion, etc.) shall be displayed upon “Recall” is selected from OSD.
Chapter 5 Firmware Upgrade 5-1 Equipment Needed Software: (DDP 2430 for X1161/X1261/X1161A/X1161N/X110) (DDP 2431 for H5360) - DLP Composer Lite 9.2 - Firmware (*.img) - Library file (X1161 X1261 FlashDeviceParameters) (library file has to put in PC and set right path in 5-4 step 4) Note: - Please download "DLP Composer Lite 9.2" and "X1161 X1261 FlashDeviceParameters" from website to upgrade FW procedure. Hardware: - Projector - Power cord: 42.50115G001 - RS232 cable: 42.
5-2 DLP Composer Lite Setup Procedure 1. Choose "DLP Composer Lite V9.2 Setup" Program. 2. Click "Next". 3. Read "License Agreement". -C hoose "I accept and agree to be bound by all the terms and conditions of this License Agreement". - Click "Next". 4. Click "Next".
5. Click "Next". 6. Click "Next". 7. The program is executing "installing" status. 8. Click "Finish".
5-3 USB Driver Upgrade Procedure (for X1161/ X1161A/X1161N/X110) 1. Set-up -H old on "power" button and plug in the power cord. - The power LED lights red and blue simultaneously after 5 seconds, then loosen "power" button. (1) - Connect projector with PC by USB cable. 2. Execute Program (1) "Found New Hardware Wiszard" picture will appear on the screen. (2) Select "Install the software automatically (Recommended)". (2) (3) (3) Click "Next".
5-4 Firmware Upgrade Procedure 1. Set-up -H old on "power" button and plug in the power cord. - The power LED lights red and blue simultaneously after 5 seconds, then loosen "power" button. -C onnect projector with PC by RS232 cable. (for X1261/H5360) Note: - Please connect projector with PC by USB cable. (for X1161/X1161A/X1161N/X110) - The system fan and the lamp will not operate. 2. Execute the "DLP ComposerTM Lite 9.2" file. 3. Click "Edit" and "Perferences". 4. Click "Library".
5. Click "Communications". - Select "Serial Port". (for X1261/H5360) - Select "USB". (for X1161/X1161A/X1161N/ X110) for X1261/H5360 - Select the COM port which you are using. (for X1261/H5360) - Click "Configure". (for X1261/H5360) A 6. For X1261/H5360: "Serial Port Configuration" picture will appear on the screen. - Confirm the settings are as the picture A. - Click "OK". 7. Click "OK". 8. Choose "Flash Loader". -C lick "Browse" to search the firmware file (*.img). - Click "Open".
9. Select "Complete Image Download", then click "Reset Bus" to erase the flash memory. 10. If the FW is ready, click "Start Download" to execute the firmware upgrade. - Click "Yes". 11. It takes about several minutes, the firmware upgrade process is finished, "Download completed" will appear on the screen. -U nplug RS232 cable and power cord. (for X1261/H5360) Note: Please unplug USB cable and power cord. (for X1161/X1161A/X1161N/X110) 12. Check FW version.
5-5 Waveform Download - Hold on "power" button and plug in the power cord. - After 2 seconds, the power LED will flash blue, then loosen "power" button. - After 5 seconds, the projector will automatically get into standby status. - Waveform Download is completed.
Chapter 6 EDID Upgrade 6-1 EDID Introduction Extended Display Identification Data is a VESA standard data format that contains basic information about a display device and its capabilities, including vendor information, maximum image size, color characteristics, factory pre-set timings, frequency range limits, and character strings for the monitor name and serial number.
6-2 Equipment Needed Software - EDID Program - EDID File (*.ini) Hardware - Projector - Power Cord for Projector (42.53506G002) - VGA Cable (42.87305G102) - HDMI(M) to DVI(F) Adapter (42.82B13G001) (for H5360) - DVI Cable (42.83N06G001) (for H5360) - RS-232 9 Pin Cable (pin to pin, F-M) (42.83C07G001) - Generic Fixture (80.00001.001) for EDID Key-in (Fixture: JP3 must be closed) - Power Adapter (47.
6-3 Setup Procedure (VGA) VGA Cable 1. Connect all ports P3 (1) Connect P1 of fixture with COM Port of PC/Laptop by RS232 Cable. (2) Connect P3 of fixture with VGA Port of projector by VGA Cable. (3) Plug Power Adapter to JP1 of fixture. (4) Plug Power Cord to projector. JP1 Adapter JP3 P1 RS232 Cable Note: You must confirm that the JP3 is closed.
6-4 EDID Key-In Procedure 1. Execute EDID Program - Double click "EDID" to execute EDID program. 2. Process (1) Select the COM Port which you are using. (2) Click "Model". (2) (3) Select the source file (*.ini). (4) Click "Open". (5) Key in the Serial Number into the Barcode blank space. (1) (6) In "Write Source Select" item, select "Analog". (7) Click "Program".
3. Change the cable to Analog - When the message "Please change the cable to Analog" appear on the screen, click "OK". 4. When the EDID program is completed, a message "OK" will appear on the screen. 5. Read EDID "Analog" information - In "Read item", select "Analog" and "Trans", then click the "Read" button. 6. EDID informations will show the result.
6-5 Un-lock SNID and Default Language Reset (1) Hold on "power" button then plug in the power cord. Note: At this moment, power LED flashes red or blue altemately about 2 seconds, then the power LED flashes blue, then loosen "power" button.
Appendix A (Exploded Image) Note: This chapter is only designed to show the exploded image of the projector. For updated part numbers, please refer to RSPL report. D.C.
Item P/N 1 2 3 4 5 7 8 70.8CP01G001 70.8CP08G001 70.8CP07G001 70.8CP04G001 70.8CP03G001 SP.8CP01GC01 70.8CP06G001 70.8CP24GR01 51.8CP03H001 61.8CP13G001 9 61.00018G003 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 61.8CP07G001 85.1A126G060 85.1A123G060 75.8CP04H001 51.8CP15G001 51.8CP18G001 52.8CP07G001 52.8CP11H001 41.87C05G001 41.83N02G001 41.8BB02G001 41.89B02G001 41.87F04G001 61.87340G001 52.8CP09G001 35.
D.C.
Item P/N 1 2 3 4 5 7 8 70.8CQ04G001 70.8CQ03G001 70.8CP07G001 70.8CQ01G001 70.8CP03G001 SP.8CP01GC01 70.8CP06G001 70.8CP24GR01 51.8CP03H001 61.8CP13G001 9 61.00018G003 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 61.8CP07G001 85.1A126G060 85.1A123G060 75.8CP04H001 51.8CP15G001 51.8CP18G001 52.8CP07G001 52.8CP11H001 41.87C05G001 41.83N02G001 41.8BB02G001 41.89B02G001 41.87F04G001 61.87340G001 52.8CP09G001 35.
I.D.
Item P/N 70.8CP26GR01 1 2 3 4 5 6 7 8 9 10 11 12 13 14 51.8CP02H001 52.88N07G001 86.0A123G024 61.8CP06G001 70.8CP05G001 51.8CP12G001 70.8CP14G001 75.8CP02G001 61.88T19G001 75.8CP03GP01 85.1A123G060 51.88T21G001 42.00454G001 41.89B02G001 41.89C06G001 15 85.1C224G051 Description Parts Supply ASSY BOTTOM COVER MODULE X1161 (SERVICE) BOTTOM COVER MN3600H X1161 ADJUSTABLE FOOT RUBBER,EP721 HEX NUT M3*5.5*0.5P L2.
Front Module Item P/N 1 2 3 4 5 6 51.88T24G001 80.8CP05G001 51.8CP09H001 85.3A122G040 61.8CP14H001 52.
IO MODULE X1161 X1161/X1261/X1161A/X1161N/X110/H5360 Confidential VIII
Item P/N Description 1 61.8CP10G001 70.8CP25GR01 80.8CP01G001 35.8CP01H001 51.8CP13G001 51.8CP16G001 51.8CP11H001 52.8CP10G001 85.005AGG408 85.1A123G060 41.87F02G001 41.8CP01G001 70.8CP23GR01 52.8CP08G001 61.8CP11G001 41.
IO MODULE X1261 X1161/X1261/X1161A/X1161N/X110/H5360 Confidential
Item P/N 1 61.8CP09G001 70.8CQ09GR01 80.8CQ01G001 35.8CQ02H001 51.8CP13G001 51.8CP14G001 70.8CQ08GR01 51.8CQ01H001 52.8CQ01G001 85.005AGG408 85.1A123G060 41.88T02G001 41.89B01G001 52.
Bottom Shielding Module Item P/N 1 2 3 4 61.8CP06G001 61.8CP08G001 49.8CQ01G001 52.
One- Fan Module X1161/X1261/X1161A/X1161N/X110/H5360 Confidential XIII
Item P/N 1 49.8CP02G001 2 3 4 5 6 7 8 9 10 11 61.88T05G041 61.8AN01G002 85.1F123G260 85.1A123G060 51.88T18G001 41.89B02G001 52.88T01G001 52.88T08G001 52.89T01G001 51.81540G001 12 49.8CS01G001 13 52.82G08G001 Description Parts Supply SUNON 70*70*20mm AXIAL FAN, KDE1207PKV1. MS.B3001.AF.GN SHIELDING TWO FAN PDG-DSU30 LAMP BLOWER DUCT X15 GENERIC SCREW PAN MECH E/SF M3*26 Ni SCREW PAN MECH M3*6 NI KAPTON 10*10 0.
Engine Module Item P/N 1 70.8CP09G001 1 2 3 4 5 6 7 70.8CQ02G001 51.8CP04H001 51.8CP08H001 51.89Z04G001 85.1A326G060 85.WA321G040 41.89C01G001 Description Parts Supply ASSY OPTICAL ENGINE MODULE Z15 (S450) (for X1161) ASSY OPTICAL ENGINE MODULE (for X1261) FOCUS RING MN3600H X1161 ZOOM RING MN3600H X1161 ZOOM RING FIXED HOLDER EX330 SCREW PAN HEAD MECH M2.6*6 BLACK SCREW PAN TAP M1.
Assy Engine Module X1161/X1261/X1161A/X1161N/X110/H5360 Confidential XVI
Item P/N Description 1 2 3 4 5 6 7 23.8CP01G001 70.8CP15G001 23.8AH20G001 70.8CP22GR01 70.8CQ07GR01 85.1A526G060 80.8CP02G001 70.8CP13G001 70.8CP10G001 8 48.8EH01G001 8 48.8CQ01G001 9 10 11 52.8CP01G001 52.8CP02G001 85.4A826G118 12 52.8CP04G001 13 14 15 16 17 18 19 70.8CP11G001 61.8CP02G001 70.8CP12G001 61.8EF03G001 23.8AH20G002 61.88N13G002 61.88N12G001 YO YM39 PROJECTION LENS 1.
Assy Color Wheel Module Z15 Item P/N Description 1 2 3 4 61.8CP03G001 80.8CP04G001 23.8EF19G001 85.1A126G040 5 51.82Y29G001 6 7 70.8CP21GR01 52.83615G001 61.83628G001 CW BRACKET SECC X1161 PCBA PHOTO SENSOR BOARD FOR X1161 YO 6S R81Y41G84C31W52B71_HE3 CW SCREW PAN MECH M2.
Assy Lamp Driver Module Item P/N Description 1 51.88T11G003 2 75.8BA01G002 3 4 5 85.1A123G060 85.3A122G040 42.00422G001 6 42.00447G001 7 42.00436G002 8 9 10 11 52.88T02G001 52.88T03G001 51.88T18G001 52.86K01G001 HOLDER LAMP DRIVER FOR H5350 ASSY OSRAM LAMP DRIVER O6 MIC 180W (Gen5_Panyu+E20.8) SCREW PAN MECH M3*6 NI SCREW CAP MECH M2*4 Ni W.A 5P 150mm LAMP DRIVER TO MB X1160 CABLE W.A. 2P #20 180mm LVPS TO LAMP DRIVER FOR X1260K CABLE W.A.
A.K.
Item P/N Description 1 2 42.87205G001 42.00200G002 3 42.00110G011 4 42.00120G011 5 6 36.00006G031 36.00027G001 7 51.86213G002 8 9 36.8CP02G001 35.82001G111 10 36.8CP01H001 11 45.8CP01G001 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 36.00029G001 56.8CP01G001 56.8CP02G001 75.8CP05H001 51.52109G005 DC.8CP01G001 35.52302G091 51.00200G001 51.00201G001 55.8CP01G001 35.82V02G001 57.00001G001 53.88T01G001 35.8CP03G001 35.86301G001 CABLE COMPOSITE VIDEO 1.8M 3200MP CABLE VGA 15P 1.
Appendix B I. Serial Number System Definition Serial Number Format for Projector (take X1261 for example) EYK0201001 915 00000 59 0 1 1 2 3 4 5 6 1 : EYK0201001 = Part Number 2 : 915 = Date Code (ex:2009 = 9, the fifteenth week of the year = 15) 3 : 00000 = Serial Numbers 4 : 59 = Manufacturing Code 5 : 0 = Version Code 6 : 1 = Auto-Language Code EX: EYK0201001915000005901 This label represents the serial number for X1261. It is produced at CPC on fifteenth week of 2009.
II.
Appendix C RS232 function command summary table (for X1261/H5360) General command type (Projector “receives” commands) No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Code (character) OKOKOKOKOK\r * 0 IR 001\r * 0 IR 002\r * 0 IR 004\r * 0 IR 006\r * 0 IR 007\r * 0 IR 008\r * 0 IR 009\r * 0 IR 010\r * 0 IR 011\r * 0 IR 012\r * 0 IR 014\r * 0 IR 015\r * 0 IR 017\r * 0 IR 018\r * 0 IR 019\r * 0 IR 021\r * 0 IR 022\r * 0 IR 023\r * 0 IR 024\r * 0 IR 025\r * 0 IR 026\r * 0 IR 0
No 30 31 32 33 34 35 36 37 Code (character) * 0 IR 036\r * 0 IR 037\r * 0 IR 042\r * 0 IR 043\r * 0 IR 046\r * 0 IR 047\r * 0 IR 048\r * 0 IR 049\r Function feature Query Native display resolution Query company name Keystone Up Keystone Down Zoom e-Key Color RGB Language Note: The command with end "\r" means "Enter".