User Manual Dynamometer A division of 4iiii Innovations Inc. Revision 1.0.
No part of this publication may be reproduced or transmitted in any form or by any means including electronic storage, reproduction, execution or transmission without the prior written consent of 4iiii Innovations Inc. (4iiii). The information contained in this document is subject to change without notice and should not be construed as a commitment by 4iiii. 4iiii assumes no responsibility for errors or omissions. 4iiii is not responsible for purchaser’s negligence or unauthorized use of the product.
Safety Notices WARNING! The Hawkiiii Wireless Dynamometer is designed to be operated in hazardous areas where flammable vapours and gases may be present. ● Never open this device in a hazardous area. ● Never attempt to change batteries. ● Never disassemble, modify, or repair this device. ● Clean only with a damp cloth to prevent static build up. ● Read this user manual before use. ● The Hawkiiii RTU Interface can only be connected to a Class 1 Div 2 rated device.
RTU Certification and Warning Label _____________________________________________________________________________________ Wireless Dynamometer August 2018 User Manual | 3 of 22
FCC Part 15 regulatory statement This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
Safety Requirements To comply with Intrinsic Safety requirements, the following restrictions must be observed: ● This device must only be used by Trained Personnel, and with due consideration to Intrinsic Safety requirements for use within hazardous areas. ● This device must not be modified in any way. ● Maintenance and repair must be performed by authorized Hawkiiii Technicians. ● This device must be operated only as described in Section 1.2.
Foreword Purpose of this Manual This manual provides information about the Hawkiiii Wireless Dynamometer, including installation instructions, operating procedures, maintenance, and to enable safe and correct use. Read this manual before installing device. Some of the illustrations may be slightly different from your device; however, the instructions cover all models. Wireless Sensor Solutions Hawkiiii offers a family of wireless sensors for monitoring pumpjack performance.
Table of Contents Safety Notices 2 Certification and Compliance 2 Safety Requirements 5 Foreword 6 Purpose of this Manual 6 Wireless Sensor Solutions 6 1. Devices and Parts Included 8 1.2 Intended Use 9 2. Physical Installation 10 2.1 Inclinometer: 10 2.2 Dynamometer: 11 2.3 RTU Interface Installation 13 2.4 Connecting Dynamometer and Inclinometer to RTU 17 3. Accessing Data on RTU Using the Hawkiiii Phone App 18 4. Maintenance and Care 20 5. Battery Replacement 21 6.
1.
1.2 Intended Use This device is intended for monitoring the rotation the pumpjack polished rod under the following conditions only. Any use of this device beyond these specifications is prohibited. ● For best results, the Rod Rotation Monitor must be securely fastened to the polish rod. Please refer to installation procedure in (insert section) ● The RTU Interface must be installed according to the procedure in Section 5.3. ● The operating temperature must be between -40ºC and +85ºC.
2. Physical Installation DANGER! Explosion Hazard Never open the device in a hazardous area. Opening the device in a hazardous area may void Intrinsic Safety rating. 2.1 Inclinometer: 1. Magnetically attach the inclinometer to the bottom of the pumpjack walking beam. Try and attach the inclinometer as close to the saddle bearing as possible. In addition, make sure that the pod is centered between both edges of the walking beam.
2.2 Dynamometer: Note: The following instructions are assuming the load cell has not been installed on the pumpjack. 1. Using the bolts provided, fasten the dynamometer to the load cell 2.
3. Lastly, securly tighten the other end of the load cell connector to that the molex connector is waterproof: 4.
2.3 RTU Interface Installation DANGER! Explosion Hazard ● ● ● The RTU Interface is designed to operate only within a Class 1 Div 2 IP54 or Nema 4 rated controller enclosure. Use of the RTU Interface beyond these specifications may void Intrinsic Safety rating. Ensure the area has been gas tested prior to opening the enclosure or working on the Hawkiiii RTU Interface. Never plug in the Ethernet or USB connections in a hazardous area without first gas testing. 1. Ensure power to POC has been shut off 2.
3.
4. The RTU also supports USB, ethernet and serial 5.
6. Drill an 11/16” into the RTU enclosure, insert the male end of the lightning arrester into the drilled out hole and securely tighten the ring nut. 7.
8. Thread the antenna connector on the male end of the lightning arrester 9. Ensure that a ground cable gets crimped to the ring connector and then screwed into the lightning arrester 2.4 Connecting Dynamometer and Inclinometer to RTU 1. The Dynamometer and Inclinometer are paired to the RTU before shipment and are designed to automatically connect as soon as the RTU is powered on. 2.
3. Accessing Data on RTU Using the Hawkiiii Phone App Pump cards can be easily accessed over an authenticated wifi connection using the Hawkiiii phone app as long as the operator is at around 30 ft away from the RTU: 1. First go to “Settings” and then open “Wifi”. Next connect to the correct RTU as shown 2.
3.
4. Maintenance and Care DANGER! Explosion Hazard Only clean with a damp cloth to avoid risk of static discharge in a hazardous area. Your Hawkiiii device should be cared for properly. Follow these guidelines: ● Store your device between temperatures of -40ºC to +85ºC. ● Clean with a damp cloth using only water or mild soap. ● Do not immerse the device in liquid.
5. Battery Replacement DANGER! Explosion Hazard Never attempt to change batteries in a hazardous area. Unauthorized replacement of batteries will void Intrinsic Safety rating. To comply with Intrinsic Safety requirements, battery replacement must only be performed by an authorized Hawkiiii Technician. 1. Remove the Hawkiiii device from the pumpjack. WARNING: Do not open the Hawkiiii device in a hazardous area. 2. Mail the Hawkiiii device to the following address.
6. Servicing and Repair To comply with Intrinsic Safety requirements, Servicing and Repair must only be performed by an authorized Hawkiiii Technician. For technical support, please contact us at +1.403.800.3095 or support@hawkiiii.com. 7. Contact Hawkiiii is leveraging 4iiii Innovations Inc. expertise in wireless technology, strain and motion measurement to develop easy to install, lightweight, wireless sensor solutions for monitoring industrial equipment.
