Volume 1.
4 0 B G R I N D E R / S A N D E R / P O L I S H E R UNPACKING THE ITEM Caution: This machine is packed together with items that may be sharp, oily and overly heavy objects. Remove the machine from the packaging in a safe manner. Check to ensure all accessories are included with the item while unpacking. If any parts are found to be missing, contact the retailer as soon as possible. Do not throw away the packaging until the item is out of the guarantee period.
4 0 B G R I N D E R / S A N D E R / P O L I S H E R Table of Contents SAFETY 1 PRE-OPERATIONAL SAFETY CHECKS OPERATIONAL SAFETY CHECKS HEALTH WARNINGS 1 1 2 SPECIFICATIONS 3 INCLUDED ACCESSORIES 3 ADDITIONAL AVAILABLE ACCESSORIES 3 ADDITIONAL ACCESSORIES FOR THIS MACHINE CAN BE FOUND IN BLUEROCK ® TOOLS ONLINE SHOP AT WWW.BLUEROCKTOOLS.COM OR FROM YOUR LOCAL RETAILER.
0 B 1 Chapter G R I N D E R / S A N D E R / P O L I S H E R Safety DO NOT USE THIS MACHINE UNLESS YOU HAVE READ THE OPERATING INSTRUCTIONS! Safety glasses must be worn at all times in work areas. Use a full face mask whenever possible. Long and loose hair must be contained. Appropriate footwear must be worn. Close fitting/protective clothing must be worn. Safety gloves should be worn at all times and jewelry must not be worn. Hearing protection should be worn when using this machine.
4 0 B G R I N D E R / S A N D E R / P O L I S H E R Ø DO unplug machine while changing or adjusting belts so as not to accidentally turn machine on. Ø DO guard against electric shock by preventing body contact with grounded surfaces such as pipes, radiators, ranges, refrigerators, etc. Ø DO be mindful that power tools can expose an operator to vibrations transmitted trough contact with the machine. Prolonged exposure can lead to medical issues which should be discussed with a medical professional.
4 0 B G R I N D E R / S A N D E R / P O L I S H E R 2 Chapter Specifications ELECTRICAL DATA Voltage Current Motor Size Power Connection 110V, 60Hz 10.9 Amps 1200W US Standard 2 Prong Plug MECHANICAL DATA Belt Length Belt Width Machine Speed Max Pipe Diameter Minimum Pipe Diameter 620mm (24.5”) 40mm (1.
4 0 B G R I N D E R / S A N D E R / P O L I S H E R 3 Chapter Operations Note THOROUGHLY READ THROUGH THE ENTIRE MANUAL BEFORE OPERATING THIS MACHINE! PURPOSE Ø The purpose of the 40B is to sand, grind, burnish and polish a variety of surfaces from wood to steel. Ø This machine uses a spring loaded sanding head, which allows for use on round surfaces. This increases the sanding surface area making for a faster more uniform surface treatment.
4 0 B G R I N D E R / S A N D E R / P O L I S H E R 1) 2) 3) 4) 5) Main Rubber Drive Secondary Drive Wheels Abrasive Side of Belt Non-Abrasive Side of Belt Spring Arm 6) 7) 8) 9) 10) Plastic Guard Secondary Handle Lock for Main Rubber Drive Main Handle On/Off Switch TRANSPORTING THE MACHINE Ø When transporting the machine, always carry with both handles. Ø If transporting inside a vehicle, it is recommended to transport it on its side so as to avoid the item falling over.
4 0 B G R I N D E R / S A N D E R / P O L I S H E R Ø Turn the motor off. o CAUTION: Only lay the machine down on surface once the belts have come to a complete stop. INSTALLING SANDING BELTS Ø Check that the replacement belt is not damaged. o Sanding belts that are damaged should not be used. Ø Make certain the machine is unplugged from power. Ø Depress the spring arm (number 5 in the picture above) inwards and remove the old sanding belt.
4 0 B G R I N D E R / S A N D E R / P O L I S H E R 4 Chapter Troubleshooting Note SERVICING SHOULD ONLY BE DONE BY A QUALIFIED TECHNICIAN. DON’T FORGET TO UNPLUG POWER TO UNIT PRIOR TO SERVICE! PROBLEM SOLUTION Motor does not turn on. 1) 2) 3) 4) 5) Check external power source (extension cord, breaker, etc). Loose internal wire. Check and secure if necessary. Motor brushes defective. Replace if necessary. Check to ensure the motor on/off switch is operable. Replace if necessary.
4 0 B G R I N D E R / S A N D E R / P O L I S H E R 5 Chapter General Maintenance Ø Inspect electrical cords and electrical connections. Ø Keep machine clean and free of debris. Ø Check for misalignment, binding and breakage of all moving parts. If damaged, repair tool before use. Occasional Maintenance Ø Have the power tool serviced by a qualified service technician using identical replacement parts. o Change motor brushes: 1) Disconnect machine from power. 2) Take of motor handle housing.
4 0 B G R I N D E R / S A N D E R / P O L I S H E R 6 Chapter Parts List Part no.
4 0 B G R I N D E R / S A N D E R / P O L I S H E R Breakdown View 10
